Dixon Operator's Manual electric lawn mower Grizzly 2005, SilverTip ZTR 60, SilverTip ZTR 72 Safety And Operating Manual

Safety Instructions
&
Operator’s Manual
SILVERTIP
ZTR
®
2
IMPORTANT - READ CAREFULLY
The Dixon® ZTR® mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read this Operator’s Manual carefully. It contains valuable information that is necessary for the safe operation of the machine. Observe all safety rules and become completely familiar with the controls.
The information contained in this manual applies to all Dixon® SilverTip™ ZTR® mowers.
See your authorized Dixon® dealer for warranty service, parts and repairs or to answer any questions you may have about your new Dixon® ZTR®.
3
TABLE OF CONTENTS
Page
SAFETY & W ARNING ....................................4 -15
WARRANTY.........................................................16
SPECIFICATIONS..............................................17
CONTROLS..................................................18-21
OPERA TION INSTRUCTIONS....................22-32
CARE & MAINTENANCE............................33- 49
TROUBLESHOOTING..................................50-51
ST ANDARD SERVICE P AR TS LIST ...............52
SilverTip™ Part Number 12881-1005
SAFETY
4
Blade Contact
Tip Over
Run Over
Back Over
RIDING LAWN MOWERS,
IF IMPROPERLY OPERATED
CAN CAUSE SERIOUS INJURY OR DEATH
Pictured below are the most common causes of injury to the operator or bystander . Please read and understand this manual to prevent injuries.
SAFETY
5
Safety Alert Symbol
When you see this symbol, BE ALERT
to the potential for injury.
Follow the recommended safety precautions and
safe operating practices.
DANGER
(highlighted in red)
indicates an imminently hazardous
situation which, if not avoided, will result
in death or serious injury .
WARNING
(highlighted in orange) indicates a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury .
CAUTION
(highlighted in yellow)
indicates a potentially
hazardous situation which,
if not avoided, may result in minor
or moderate injury . It may also
be used to alert against
unsafe practices.
WARNING
6
Failure to observe the following safety instructions
could result in serious injury or death.
GENERAL OPERATION:
Read, understand, and follow all instructions in this manual and on the mower before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the mower .
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.
Be aware of the mower discharge direction and do not point it at anyone. Mower blades can throw rocks or other debris.
Do not operate the mower without either the entire grass catcher or the deflector in place. This will decrease the possibility of injury from objects being thrown by the mower blades.
Never carry passengers. They may fall off and become seriously injured or interfere with safe operation of the mower .
Mowing in reverse is not recommended because it is difficult to maintain a clear vision of the mowing path. However , should it become necessary to back up, remember to look down and behind before and while backing.
WARNING
7
GENERAL OPERATION (continued):
Never leave a running mower unattended. Always turn off blades, set parking brake, stop engine and remove key before dismounting.
Turn of f blades when not mowing. Injury could occur from contact with moving parts.
Under no circumstances should you place hands or feet under the mower deck or in the chute while blades or impeller are still running.
T o avoid personal injury from accident al clutch engage­ment, stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light. Do not operate the mower while under the influence of
alcohol or drugs. Slow down before turning to reduce the risk of tip-over . Watch for traf fic when operating near or crossing road-
ways. Use extra care when loading or unloading the mower into
a trailer or truck. Push, do not ride the mower when loading and unloading.
Failure to observe the following safety instructions
could result in serious injury or death.
WARNING
8
Never dismount mower without applying parking brake
or stopping engine. Protect your eyes. Always wear safety goggles or safety
glasses with side shields when operating mower . Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower­related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury .
T o protect against possible tip-over , follow the manufacturer’s recommendation for wheel weights and counterweights and ROPS.
Maintain or replace safety & instruction labels as needed.
GENERAL OPERATION (continued):
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Failure to observe the following safety instructions
could result in serious injury or death.
WARNING
9
SLOPE OPERATION:
Slopes are a major factor related to loss-of-control
and tip-over accidents, which can result in
severe injury or death.
All slopes require extra caution. If you feel uneasy
on a slope, do not mow it!
DO
Mow across the slope with your Dixon® ZTR® -­never up or down. This will decrease the risk of tip-over .
Remove obstacles such as rocks, tree limbs, wires and other foreign objects that can be thrown by mower blades.
Watch for holes, rut s, roots and bumps. Uneven terrain could overturn the mower . T all grass can hide such obstacles.
Use slow speed. T ires may lose traction on slopes even though the brakes are functioning properly .
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope.
Failure to observe the following safety instructions
could result in serious injury or death.
WARNING
10
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
Use extreme caution when operating the mower with attachments to prevent tip-over or roll-over .
If front wheels lift off the ground, pull levers back to stabilize the mower . Discontinue mowing the slope!
R.O.P.S. should be in the upright, operating position (not folded-down) at all times when operating mower .
Always use seat belt on any mower equipped with a R.O.P.S.
SLOPE OPERATION (continued):
DO (continued):
Failure to observe the following safety instructions
could result in serious injury or death.
WARNING
11
SLOPE OPERATION (continued):
DO NOT
Do not turn on slopes unless necessary , and then, turn slowly and gradually downhill, if possible. Rapid uphill turns may cause tip-over .
Do not mow near drop-offs, ditches, or embank­ments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the mower by putting your foot on the ground.
Do not use grass catcher or other attachments on steep slopes (over 15 degrees). The added weight may change the stability of the mower thus creating the potential for tip-over .
Failure to observe the following safety instructions
could result in serious injury or death.
WARNING
12
FIRE HAZARDS:
Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive.
Store all fuel in approved containers specifically designed for that purpose.
Allow engine to cool before refueling. Never remove fuel cap or add fuel with engine running.
Do not smoke while refueling or operating the mower . T o reduce fire hazard, keep mower free of grass,
leaves and other debris build-up. If gasoline is spilled, do not attempt to start the
engine. Move mower away from the area of the spill. Do not create any source of ignition until gas vapors have dissipated. Wipe up spilled fuel and dispose of waste properly .
If fuel is spilled on clothing, change clothing immediately. Before storing, allow mower to cool. Clean fuel and
oil spillage. Never store the mower or fuel container inside a
building where there is an open flame.
Failure to observe the following safety instructions
could result in serious injury or death.
WARNING
13
FIRE HAZARDS (continued):
To prevent fire or explosion, keep sparks and open flames away from battery.
Keep electrical connections clean and tight. Inspect them often. Loose connections and corrosion increase fire risk.
Before disconnecting the negative ground cable, make sure all switches are off. This decreases the chance of sparking and fire.
Use care when backing to avoid pushing the grass bags into the frame or “hot” exhaust muffler of the engine. Fire could result.
To prevent fire and explosion caused by static electricity:
Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner . Always place containers on the ground away from your vehicle before filling.
When practical, remove fuel powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, refuel such equipment on a trailer with a portable container, rather than from a fuel dispenser nozzle.
If a fuel dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
Failure to observe the following safety instructions
could result in serious injury or death.
WARNING
14
CHILDREN:
Tragic accidents can occur if the operator is not
alert to the presence of children.
Children are attracted to lawn mowers and the
mowing activity.
NEVER assume children will stay where they
were last seen.
Be alert to avoid accidents.
Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn mower off if a child enters the area. Before and during backing look BEHIND and DOWN
for small children. Never carry children. They may fall off and be seriously
injured or interfere with safe mower operation. Never allow children to operate the mower . Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
Failure to observe the following safety instructions
could result in serious injury or death.
WARNING
15
SERVICE:
Never run a mower inside a closed area or without proper ventilation.
Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly .
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running unless otherwise specified.
Grass catcher components are subject to wear, damage and deterioration which could expose moving parts or allow objects to be thrown. Frequently check components. Replace with original equipment parts when necessary. (Grass catchers are not available for all Dixon® ZTR® mowers.)
Mower blades are sharp and can cut. Wrap blades or wear gloves, and use extra caution when servicing them.
Batteries contain sulfuric acid. To prevent burns, avoid contact with skin, eyes and clothing.
Failure to observe the following safety instructions
could result in serious injury or death.
16
DIXON® ZTR® PRO SERIES COMMERCIAL/RESIDENTIAL WARRANTY POLICY
Black BearTM, Kodiak, Grizzly & SilverTip Mowers
DIXON® WARRANTS ITS ZTR® MOWERS AGAINST DEFECTS IN MATERIAL AND WORKMANSHIP
FOR THE PERIODS SET FORTH BELOW. THE SOLE REMEDY UNDER THIS WARRANTY IS
REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS.
THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS:
1. COMMERCIAL WARRANTY (use other than, or in addition to, mowing at owner’s primary place of residence): a. First two years - 100% parts and labor subject to the conditions and limitations described herein
with the exception of non-covered items specified below.
b. Third year - limited to 100% parts cost as shown in the current Dixon® Parts Price List and
subject to the conditions and limitations as described herein.
c . Attachments marketed through or approved by Dixon Industries, Inc. are warranted for one year
parts and labor in commercial use applications. d. Pro Series Models are not subject to hour meter restrictions. e. Warranty applies to new and unused mowers and is transferable.
2. RESIDENTIAL WARRANTY (used only at owner’s primary place of residence): a. Three years - 100% parts and labor subject to the conditions and limitations described herein for
a period of three years from date of purchase by the original owner.
b. Attachments marketed through or approved by Dixon Industries, Inc., are warranted for two
years parts and labor in residential use applications.
c . Warranty applies to new and unused mowers and is transferable.
3. Lifetime warranty on all frames and leading edge of all fabricated (welded) decks.
4. All Dixon® warranty must be accomplished by authorized Dixon® dealers and in accordance with Dixon® warranty policy and allowances. All warranty claims must be submitted to Dixon Industries for approval.
5. Warranty labor reimbursement to dealers based on published Dixon® flat rate schedule.
6. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration. The use of parts or components other than those supplied by Dixon Industries VOIDS ALL WARRANTY.
7. Battery warranty is limited to one year from date of manufacture.
8. The following items are not covered by this warranty policy: (a) Routine maintenance or adjustments to include any oils, filters or other fluids used. (b) Belts, blades and tires. (c ) Pick up and delivery charges for transportation of mower to and from an authorized
Dixon® dealer’s place of business.
(d) Engines. These are covered under a separate warranty by each individual engine
manufacturer. Consult engine manual for warranty details.
(e) Any costs or expense of providing substitute equipment while repair work is being
performed on a warranted mower.
9. THERE IS NO OTHER EXPRESS WARRANTY. TO THE EXTENT PERMITTED BY LAW, ALL IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED; OTHERWISE, ALL SUCH IMPLIED WARRANTIES ARE LIMITED TO THE SAME DURATION AND REMEDIES AS THE EXPRESS WARRANTY. ALL LIABILITIES FOR CONSEQUENTIAL DAMAGES UNDER ANY EXPRESS OR IMPLIED WARRANTY ARE EXCLUDED.
SPECIFICATIONS
17
SPECIFICA TIONS SUBJECT TO CHANGE WITHOUT NOTICE
Additional information may be provided elsewhere in this manual.
SilverTip™ ZTR® 60” & 72”
CHASSIS: 1 1 G A - rectangular tube, 7 GA reinforcement SEAT: Designed for operator comfort with padded back & arm rests. Seat is
adjustable fore & aft. Mounted on operator suspension system.
MOWER DECK: 2 decks are available. Both decks are made of 10 GA fabricated welded
construction with 1/4 " reinforcement plate. 3 blades combine for either a 60" or 72" cut width. Deep deck with discharge tunnel. Cut height
approximately 1.5" to 6" via 10 position lift handle. BLADE DRIVE: "V" Belt with Electric clutch DRIVE SYSTEM: Each rear wheel is independently driven by a Parker pump and wheel
motor. ENGINE: 27HP Kohler or Kawasaki Twin, Liquid Cooled 4-Cycle, V-
Configuration, Overhead Valve, Gasoline, Horizontal Shaft,
Aluminum Head and Crankcase with Cast Iron Liners, Full
Pressure Lubrication/Full Flow Filter, Fixed Jet Carburetor,
Electronic Ignition, In-Line Fuel Filter, Heavy Duty Canister Air
Cleaner. STARTING SYSTEM: Electric by key switch operation with safety interlocks on parking brake,
blade drive clutch and control levers. TIRES: Front 13-6.5x6
Rear 24-12x12 RECOMMENDED Front 16-20 lbs.
TIRE PRESSURE: Rear 8-14 lbs. CAPACITIES: Fuel - 11 gallons (approx)
Hydrostat oil system - 4 quart with in-line 25 micron filter
Hydrostat oil recommendation - Dixon Blue™ 15W50 Synthetic
Hydrostatic Fluid
Engine - 2 quart. SAE 10W30 motor oil DIMENSIONS: Width 73.5"(60" Deck), 85.5"(72" Deck)
Height 54"
Length 87"
Weight 1020 lbs.(60" Deck), 1054 lbs.(72" Deck)
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