Dixon Grizzly ZTR User Manual
GRIZZLY
™
ZTR
®
Operator’s Manual
GRIZZLY 52, 27 KOH/968999588
GRIZZLY 60, 27 KOH/968999590
GRIZZLY 60, 30 KOH/968999591
GRIZZLY 72, 30 KOH/968999592
GRIZZLY 60, 27 KOH/968999626
GRIZZLY 60, 30 KOH/968999627
GRIZZLY 72, 30 KOH/968999628
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
English
CONTENTS
Contents ..................................................................3
Introduction ..............................................................5
Congratulations .....................................................5
General ..................................................................5
Driving and Transport on Public Roads .................5
Towing ...................................................................5
Operating ...............................................................5
Good Service .........................................................6
Manufacturing Number ..........................................6
Symbols and Decals................................................7
Safety Instructions ..................................................9
General Operation .................................................9
Personal Safety Equipment .................................11
Slope Operation ..................................................11
Children ...............................................................12
Maintenance ........................................................13
Transport .............................................................16
Customer responsibilities ....................................17
Controls ..................................................................18
Control Locations ................................................18
Steering Controls .............................................19
Hour Meter ......................................................20
Parking Brake ..................................................20
Blade Switch ....................................................20
Ignition Switch .................................................21
Fuses ...............................................................21
Refueling .........................................................22
Fuel Shut Off Valve ..........................................23
Seat Adjustment Knobs ..................................23
Choke Control .................................................23
Throttle Control ................................................24
Lifting Level for Deck .......................................24
Operation ................................................................26
Training ................................................................26
Roll Bar ................................................................26
Before Starting ....................................................26
Starting the Engine ..............................................26
To start an engine with a weak battery ................31
Running ...............................................................32
Operating on hills ................................................33
Mowing Tips ........................................................34
Stopping the Engine ............................................35
Moving by Hand ..................................................36
Maintenance ............................................................37
Maintenance Schedule ........................................37
Battery ................................................................. 39
Ignition System ....................................................40
Checking the Safety System ...............................40
Checking the Engine’s Cooling Air Intake ............ 41
Checking and Adjusting the Throttle Cable..........41
Checking and Adjusting the Choke Cable ........... 41
Replacing the Air Filter ........................................42
Replacing the Fuel Filter ......................................46
Checking the Fuel Pump’s Air Filter.....................46
Checking Tire Pressures .....................................46
Checking the Parking Brake ................................ 47
Checking the V-belts ............................................47
Deck belt ..............................................................47
Checking the Blades ............................................50
Adjusting the Mower Deck ...................................52
Cleaning and Washing .........................................54
Caster Wheels .....................................................54
Hardware .............................................................54
Lubrication ..............................................................55
Lubrication Schedule ...........................................55
General ................................................................ 55
Lubricating the Cables .........................................56
Lubricating with Lubrication Schedule ................. 56
Trouble Shooting Guide .........................................63
Storage ....................................................................66
Winter Storage .....................................................66
Service .................................................................66
Wiring diagram .......................................................67
Technical Data ........................................................68
Accessories ......................................................... 74
Torque Specifi cations ..........................................74
Conformity Certifi cates ..........................................77
USA requirements ............................................... 77
Service Journal .......................................................78
Delivery Service ...................................................78
After the First 5-8 Hours ......................................79
25-Hour Service ...................................................80
50-Hour Service ...................................................81
100-Hour Service .................................................82
300-Hour Service .................................................83
At Least Once Each Year ....................................84
Warranty ..................................................................86
English-3
WARNING!
Failure to follow cautious operating practices can result in serious injury to the
operator or other persons. The owner must understand these instructions, and must
allow only trained persons who understand these instructions to operate the mower.
Each person operating the mower must be of sound mind and body and must not be
under the infl uence of any mind altering substance.
WARNING!
Engine exhaust, some of its constituents, and certain vehicle components contain
or emit chemicals known to the State of California to cause cancer and birth defects
or other reproductive harm.
WARNING!
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.
English-4
INTRODUCTION
Congratulations
Thank you for purchasing a Dixon ride-on mower. This machine is built for superior effi ciency to rapidly mow
primarily large areas. A control panel easily accessible to the operator and a hydrostatic transmission regulated by
steering controls both contribute to the machine’s performance.
This manual is a valuable document. Read the contents carefully before using or servicing the machine. The
following of instructions (use, service, maintenance, etc.) by all who operate this machine is important for the
safety of the operator and others. It can also considerably increase the life span of the machine and increase its
resale value.
If you sell your machine, be sure to give the operator’s manual to the new owner.
The fi nal chapter of this operator’s manual provides a Service Journal. Ensure that service and repair work are
documented. A well-kept service journal reduces service costs for the maintenance and affects the machine’s
resale value. Please contact your dealer for more information. Take the operator’s manual along when the
machine is taken to your dealer for service.
General
In this operator’s manual, left and right, backward and forward are used in relation to the machine’s normal driving
direction.
Continuous dedication to improve our products require that specifi cations and design are subject to change
without notice.
Driving and Transport on Public Roads
Check applicable road traffi c regulations before transporting on public roads. If the machine is transported, you
must always use approved fastening equipment and ensure that the machine is well anchored. DO NOT operate
this machine on public roadways.
Towing
Do not tow this machine, it may cause damage to the drive system.
Do not tow any trailers, etc. with this mower. They may jackknife or overturn causing damage to the mower and
possible serious injury to the operator.
Operating
This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones,
tree stumps, etc. The machine can also be used for other tasks when equipped with special accessories provided
by the manufacturer. Operating instructions for the accessories are provided with delivery. All other types of uses
are incorrect. The manufacturer’s directions concerning operation, maintenance, and repairs must be carefully
followed.
Lawn mowers and all power equipment, can be potentially dangerous if used improperly. Safety requires good
judgement, careful use in accordance with these instructions and common sense.
The machine must only be operated, maintained, and repaired by persons familiar with the machine’s special
characteristics and who are also knowledgeable about the safety instructions. Use only approved repair parts to
maintain this machine.
Accident prevention regulations, other general safety regulations, occupational safety rules, and traffi c regulations
must be followed without fail.
Unauthorized modifi cations to the design of the machine may absolve the manufacturer from liability for any
resulting personal injury or property damage.
English-5
INTRODUCTION
INTRODUCTION
Good Service
Dixon’s products are sold all over the world and only in specialized retail stores with complete service. This
ensures that you as a customer receive only the best support and service. Before the product is delivered, the
machine has, for example, been inspected and adjusted by your retailer. See the certifi cate in the Service Journal
in this operator’s manual.
When you need spare parts or support in service questions, warranty issues, etc., please consult the following
professional:
This Operator’s Manual belongs to the machine with
the manufacturing number:
Manufacturing Number
The machine’s manufacturing number can be found on the printed plate affi xed to the left in the engine
compartment. Stated on the plate, from the top are:
Engine
Transmission
• The machine’s type designation (I.D.).
• The manufacturer’s type number (Model).
• The machine’s serial number (Serial no.)
Please have the type designation and serial number available when ordering spare parts.
The engine’s manufacturing number is stamped on one of the valve covers.
The plate states:
• The engine’s model.
• The engine’s type.
• Code
Please have these available when ordering spare parts.
The wheel motors and hydrostatic pumps have a barcode decal affi xed at the rear.
English-6
SYMBOLS AND DECALS
These symbols are found on the machine and in the operator’s manual.
Study them carefully so that you know what they mean.
WARNING!
Xxxx xxxxxx xxxxx xxxx
xxxxxxxxx xxxxxx xxxxxxxxx.
xx xxxxxxxx xxxx xxxxxx.
Used in this publication to notify the reader of a risk of personal injury or death, particularly if the reader should
neglect to follow instructions given in the manual.
IMPORTANT INFORMATION
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx
xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx
xxxxxx.
Used in this publication to notify the reader of a risk of material damage, particularly if the reader should neglect
to follow instructions given in the manual. Used also when there is a potential for misuse or misassembly.
RN
Reverse Neutral Fast Slow Choke Fuel
P
Warning! Parking Brake CE conformity Warning! Rotating blades, Do not touch parts
marking. Only for keep away from the
European market discharge deck
Battery acid is corrosive, explosive and fl ammable Do not stand here
Noise emissions to the
surroundings in accordance with
the European Union’s directive.
The machine’s emission is stated
in the chapter TECHNICAL DATA
and on the decals.
Only machines for European
Use protective glasses Use protective gloves
market
English-7
SYMBOLS AND DECALS
Read Shut off engine and Keep a safe Use on slopes No passengers
Operator’s remove key before distance from no greater
Manual performing any the machine than 10°
maintenance or repair work
Whole body Severing of fi ngers Do not open or Careful backing up, Careful going
exposure to and toes remove safety watch for other forward, watch for
thrown objects shields while people other people
engine is running
English-8
Moving sharp blades under cover
SAFETY
Safety Instructions
These instructions are for your safety. Read them carefully.
WARNING!
This symbol means that important safety instructions need to be emphasized.
It concerns your safety.
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN
SERIOUS INJURY OR DEATH.
General Operation
Read, understand, and follow all instructions
•
on the machine and in the manual before
starting.
• Do not put hands or feet near rotating parts
or under the machine. Keep clear of the
discharge opening at all times.
• Only allow responsible adults, who are
familiar with the instructions, to operate the
machine.
• Clear the area of objects such as rocks, toys,
wire, etc., which could be picked up and
thrown by the blades.
• Be sure the area is clear of bystanders
before operating. Stop machine if anyone
enters the area.
• Never carry passengers. The machine is only
intended for use by one person.
• Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
• Never direct discharged material toward
anyone. Avoid discharging material against
a wall or obstruction. Material may ricochet
back toward the operator. Stop the blades
when crossing gravel surfaces.
• Do not operate machine without the entire
grass catcher, discharge guard, or other
safety devices in place and working
• Slow down before turning.
• Never leave a running machine unattended.
Always turn off blades, set parking brake,
stop engine, and remove keys before
dismounting.
Read the operator’s manual before starting the machine
Clear the area of objects before mowing
8011-512
8011-513
English-9
SAFETY
• Disengage blades when not mowing. Shut
off engine and wait for all parts to come to a
complete stop before cleaning the machine,
removing the grass catcher, or unclogging
the discharge guard.
• Operate machine only in daylight or good
artifi cial light.
• Do not operate the machine while under the
infl uence of alcohol or drugs.
• Watch for traffi c when operating near or
crossing roadways.
• Use extra care when loading or unloading
the machine into a trailer or truck.
• Always wear eye protection when operating
machine.
• Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related injuries.
These operators should evaluate their ability
to operate the riding mower safely enough to
protect themselves and others from serious
injury.
• Follow the manufacturer’s recommendation
for wheel weights or counterweights.
• Anyone who operates this machine must fi rst
read and understand this Operation Manual.
Local laws may regulate the age of the user.
• Keep machine free of grass, leaves or other
debris buildup which can touch hot exhaust
/ engine part and burn. Do not allow the
mower deck to plow leaves or other debris
which can cause buildup to occur. Clean any
oil or fuel spillage before operating or storing
the machine. Allow machine to cool before
storage.
Never take passengers
8011-520
WARNING!
Engine exhaust and certain
vehicle components contain
or emit chemicals considered
to cause cancer, birth defects,
or other reproductive system
damage. The engine exhaust
contains carbon monoxide,
which is a odorless, colorless,
poisonous gas. Do not use the
machine in enclosed spaces.
English-10
Personal Safety Equipment
WARNING!
When using the machine, approved personal protective equipment (shown in
illustrations) shall be used. Personal protective equipment cannot eliminate the
risk of injury but it will reduce the degree of injury if an accident does happen.
Ask your retailer for help in choosing the right equipment.
Make sure that you have fi rst aid equipment
•
close at hand when using the machine.
• Never use the machine when barefoot.
• Always wear protective shoes or boots,
preferably with steel toe caps.
• Always wear approved protective glasses or
a full visor when assembling or driving.
• Always wear gloves when handling the
blades.
• Never wear loose clothing that can get
caught in moving parts.
• Use ear protectors to avoid damage to
hearing.
SAFETY
Slope Operation
Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on
it, do not mow it.
• Mow up and down slopes (10 degrees
maximum), not across.
• Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain could
overturn the machine. Tall grass can hide
obstacles.
• Choose a low ground speed so that you will
not have to stop while on the slope.
• Do not mow on wet grass. Tires may lose
traction.
• Avoid starting, stopping, or turning on a
slope. If the tires lose traction, disengage the
blades and proceed slowly straight down the
slope.
• Keep all movement on the slopes slow and
gradual. Do not make sudden changes in
speed or direction, which could cause the
machine to roll over.
• Use extra care while operating machine with
grass catchers or other attachments; they
can affect the stability of the machine.
• Do not use on steep slopes.
Personal protective equipment
8011-670a
6003-004
Mow up and down, not side to side
WARNING!
Do not drive up or down hills
with slopes greater than 10
degrees. And do not drive across
any slopes.
English-11
SAFETY
• Do not try to stabilize the machine by putting
your foot on the ground.
• Do not mow near drop-offs, ditches, or
embankments. The machine could suddenly
roll over if a wheel is over the edge or if the
edge caves in.
Children
Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
Never assume that children will remain where you last
saw them.
• Keep children out of the mowing area and in
the watchful care of a responsible adult other
than the operator.
• Be alert and turn machine off if a child enters
the area.
• Before and while backing, look behind and
down for small children.
• Never carry children, even with the blades
shut off. They may fall off and be seriously
injured or interfere with safe machine
operation. Children who have been given
rides in the past may suddenly appear in
the mowing area for another ride and be run
over or backed over by the machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects that
may block your view of a child.
8011-509
Be extra cautious when driving on slopes
8011-517
Never allow children to operate the machine
English-12
8011-518
Keep children away from work area
SAFETY
Maintenance
WARNING!
The engine must not be started when the driver’s fl oor plate or any protective
plate for the mower deck’s drive belt is removed.
Safe Handling of Gasoline
To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely fl ammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and
other sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the
engine running. Allow engine to cool at least
two (2) minutes before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container
where there is an open fl ame, spark, or pilot
light such as on a water heater or other
appliances.
• Before you begin refueling, minimize the
risk of static electricity by touching a metal
surface.
• Never fi ll containers inside a vehicle or on a
truck or trailer bed with plastic liner. Always
place containers on the ground away from
your vehicle when fi lling.
• Remove gas-powered equipment from the
truck or trailer and refuel it on the ground.
If this is not possible, then refuel such
equipment with a portable container, rather
than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times until
fueling is complete. Do not use a nozzle lockopen device.
• If fuel is spilled on clothing, change clothing
immediately.
• Never overfi ll fuel tank. Replace gas cap and
tighten securely.
• Do not start the engine near spilled fuel.
• Never use gasoline as a cleaning agent.
8011-516
Never fi ll the fuel tank indoors
WARNING!
The engine and the exhaust
system, become very hot
during operation.
Risk for burns if touched.
Allow engine and exhaust
system to cool at least two (2)
minutes before refueling.
English-13
• If leaks arise in fuel system, engine must not
be started until problem has been resolved.
• Check the fuel level before each use and
leave space for the fuel to expand, because
the heat from the engine and the sun may
otherwise cause the fuel to expand and
overfl ow.
General Maintenance
Never operate machine in a closed area.
•
• Keep all nuts and bolts tight to be sure the
equipment is in safe working condition.
• Never tamper with safety devices. Check
their proper operation regularly.
• Keep machine free of grass, leaves, or other
debris buildup. Clean oil or fuel spillage
and remove any fuel-soaked debris. Allow
machine to cool before storing.
• If you strike a foreign object, stop and
inspect the machine. Repair, if necessary,
before restarting.
• Never make any adjustments or repairs with
the engine running.
• Check grass catcher components and the
discharge guard frequently and replace with
manufacturer’s recommended parts, when
necessary.
• Mower blades are sharp. Wrap the blade or
wear gloves, and use extra caution when
servicing them.
• Check brake operation frequently. Adjust and
service as required.
• Maintain or replace safety and instruction
labels, as necessary.
• Do not modify safety equipment. Check
regularly to be sure it works properly. The
machine must not be driven with defective
or unmounted protective plates, protective
cowlings, safety switches, or other protective
devices.
• Do not change the settings of governors and
avoid running the engine with overly high
engine speeds. If you run the engine too fast,
you risk damaging the machine components.
• Be very careful when handling battery acid.
Acid on skin can cause serious corrosive
burns. If you spill battery acid on your skin,
rinse immediately with water.
• Acid in the eyes can cause blindness,
contact a doctor immediately.
SAFETY
8011-515
Never drive the machine in an enclosed space
Use protective glasses for
maintenance work.
WARNING!
The battery contains lead and
lead compounds, chemicals
that are considered to cause
cancer, birth defects, and other
reproductive system damage.
Wash your hands after handling
the battery.
English-14
SAFETY
• Be careful when servicing the battery.
Explosive gases form in the battery. Never
perform maintenance on the battery when
smoking or near open fl ames or sparks.
• The battery can explode and cause serious
injury/damage.
• Ensure that nuts and bolts, especially the
fastening bolts for the blade attachments,
are properly tightened, torqued and that the
equipment is in good condition.
• Do not modify safety equipment. Check
regularly to be sure it works properly. The
machine must not be driven with defective
or unmounted protective plates, protective
cowlings, safety switches, or other protective
devices.
• Do not change the settings of governors and
avoid running the engine with overly high
engine speeds. If you run the engine too fast,
you risk damaging the machine components.
• Sparking can occur when working with the
battery and the heavy cables of the starter
circuit. This can cause battery explosion,
fi re or eye injury. Sparking in this circuit can
not occur after the chassis cable (normally
negative, black) is removed from the battery.
6003-009
Do not smoke when performing maintenance on the battery.
The battery can explode and cause serious injury/damage.
WARNING!
Avoid electrical sparking and its
consequences by the following
routines:
• Use protective goggles.
• Ensure that the fuel fi ller cap is mounted
tightly and no fl ammable substances is
stored in an open vessel.
• Never work with the starter circuit if there is
spilled fuel.
• Disconnect the chassis cable from the
battery fi rst and reconnect it last.
• Do not make a bridge short circuit across the
starter relay to run the starter.
• Never use the machine indoors or in spaces
lacking proper ventilation. The exhaust
fumes contain carbon monoxide, an
odorless, poisonous, and lethal gas.
• Stop and inspect the equipment if you run
over or into anything. If necessary, make
repairs before starting.
• Never make adjustments with the engine
running.
8009-728
Risk of sparking
English-15
• The machine is tested and approved only
with the equipment originally provided or
recommended by the manufacturer. Only use
approved repair parts for the machine.
• The blades are sharp and can cause
cuts and gashes. Wrap the blades or use
protective gloves when handling them.
• Check the parking brake’s functionality
regularly. Adjust and service as necessary.
• The mulch blades should only be used in
familiar areas when higher quality mowing is
desired.
• Reduce the risk of fi re by removing grass,
leaves, and other debris that may have
accumulated on the machine. Allow the
machine to cool before putting it in storage.
• Regularly clean deck and underside of
deck, avoid spraying engine and electrical
components with water.
Transport
The machine is heavy and can cause serious
•
crushing injuries. Be extra cautious when it
is loaded on or unloaded from a vehicle or
trailer.
• Use an approved trailer to transport the
machine. Activate the parking brake, turn off
the fuel supply, and fasten the machine with
approved fastening devices, such as bands,
chains, or straps, when transporting.
• Do not operate this machine on public
roadways.
• Check and abide by local traffi c regulations
before transporting the machine on any road.
• Do not tow this machine, it may cause
damage to the drive system.
• Do not tow any trailers, etc. with this mower.
They may jackknife or overturn causing
damage to the mower and possibly serious
injury to the operator.
• Load the unit onto truck or trailer by driving
up ramps of suitable strength using a slow
speed. Do not lift! The machine is not
intended to be lifted by hand.
SAFETY
8011-515
Never drive the machine in an enclosed space
WARNING!
Escaping hydraulic oil under
pressure can have suffi cient
force to penetrate the skin,
causing serious injury. If injured
by escaping fl uid, see a doctor
at once. Serious infection or
reaction can develop if proper
medical treatment is not
administered immediately.
IMPORTANT INFORMATION
The parking brake is not suffi cient
to lock the machine in place during
transport. Ensure that the machine is
well fastened to the transport vehicle.
Always reverse the machine onto the
transport vehicle to avoid tipping it over.
English-16
SAFETY
Roll over Protection system ROPS
The ROPS increases the basic weight of the unit by 42 lbs/19 kg. The ROPS on the US units are standard, on the
European units the ROPS is an accessory.
WARNING!
The structures capability may be impaired by structural damage if overturned, or
alteration occurs. If any of these conditions take place, the total structure MUST
be replaced.
Do not use ROPS as a lifting, attaching or anchoring point.
Do not use ROPS for wrecking or towing.
Do not exceed Max GVW: 2822 lbs/1283 kg.
Read machine operator´s manual before each use.
Securely fasten your seat belt if the unit has a ROPS.
Where possible, avoid operating the unit near ditches, embankments and holes.
Reduce speed when turning, crossing slopes and on rough, slick or muddy surfaces.
Stay off slopes too steep for safe operation.
Watch where you are going, especially at row ends, on roads and around trees.
Do not permit others to ride.
Operate the mower smoothly - no jerky turns, starts or stops.
When mower is stopped, set brakes securely and use park brake.
If any part of ROPS is damaged, the entire ROPS must be replaced.
Check all bolts including seat belt for correct torque before each use.
Check ROPS structure for damage before each use.
ROPS bar is NOT intended for use in sub zero temperatures.
Customer responsibilities
Read and observe the safety rules.
•
• Follow a regular schedule in maintaining, caring for and using your mower.
• Follow the instructions under “Maintenance” and “Storage” sections of this
owner’s manual.
WARNING!
This mower is equipped with an internal combustion engine and should not be
used on or near any unimproved forest-covered, bush-covered or grass-covered
land unless the engine’s exhaust system is equipped with a spark arrester
meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
A spark arrester for the muffl er is available through your authorized Dixon dealer.
English-17
CONTROLS
Controls
This operator’s manual describes the Dixon Zero
Turn Rider. The rider is fi tted with a Kohler four-stroke
overhead valve engine developing 27 - 30 horse
power.
Transmission from the engine is made via two beltdriven hydraulic pumps, which in turn drive a hydraulic
motor for each drive wheel. Using the left and right
steering controls, the fl ow is regulated and thereby the
direction and speed.
Control Locations
Zero Turn Rider
7
6
7
1. Motion control levers
2. Hour meter
3. Parking brake
4. Blade switch
5. Ignition switch
6. Fuses
7. Fuel tank cap
11
8
2
10
3
4
12
5
8. Fuel shut off valve
9. Seat adjustment lever
10. Choke control
1 1. Throttle control
12. Cutting height adjuster
13. Deck lift (foot assist)
13
1
9
English-18
CONTROLS
1. Steering Control Levers
The machine’s speed and direction are continuously
variable using the two steering controls. The steering
controls can be moved forward or backward about a
neutral position. Furthermore, there is a neutral position, which is locked if the steering controls are moved
outward.
When both controls are in the neutral position (N), the
machine stands still.
By moving both controls an equal amount forward or
backward, the machine moves in a straight line forward or backward respectively.
In order, for example, to turn right while moving forward, move the right control towards the neutral position. The rotation of the right wheel is reduced and the
machine turns to the right.
Steering controls
8011-789
Zero turn can be achieved by moving one control
backward (behind the neutral position) and carefully
moving the other steering control forward from its neutral position. The rotation direction when zero turning is
determined by which steering control is moved backward behind the neutral position. If the left steering
control is pulled backward, the machine turns to the
left. Use extra care when using this maneuver.
If the steering controls are in uneven positions when
standing still or do not fi t in the slots for moving the
controls outward, they can be adjusted.
Tracking
If the mower is not tracking straight, check the air
pressure in both rear tires. Recommended air pressure
is 15 psi. (1 bar) Tracking must be checked on a fl at
and level concrete or blacktop surface. If the unit still
does not track straight contact your Dixon workshop
for adjustments.
WARNING!
The machine can turn very
rapidly if one steering control
is moved much further forward
than the other.
1. Forward
2. Neutral
3. Neutral slot, Neutral lock
4. Reverse
Motion control lever, right side
1
2
3
4
8011-7912
English-19
CONTROLS
2. Hour Meter
The hour meter displays the total operating time.
It will fl ash CHG OIL (Change Oil) at 50 hour intervals.
The fl ash duration is one hour before and one hour
after the interval. The CHG OIL icon will come on
and shut off automatically. The hour meter can not be
manually reset.
3. Parking Brake
IMPORTANT INFORMATION
The machine must stand absolutely still
when applying the parking brake. Always
set the parking brake before dismounting.
Release the parking brake before moving
the mower.
The parking brake is found on the left of the machine.
Pull the lever backward to activate the brake and
forward to release it.
4. Blade switch
In order to engage the mower deck, pull the knob out;
the mower blades are disengaged when the knob is
depressed.
Hour meter
Parking brake not activated
8050-147
8011-711
English-20
Blade Switch
8050-151
CONTROLS
5. Ignition Switch
The ignition key is placed on the control panel and is
used to start and stop the engine.
6. Fuses
8050-147
Ignition Switch
The fuses are located in a holder at the right hand side
of the battery compartment. They are fl at pin fuses of
the same type used in automobiles.
There are three fuses as well as socket for one spare
fuse.
Fuse ratings and functions:
• 20 A, Primary fuse.
• 7.5 A, Mower deck coupling.
• 7.5 A, Accessory outlet.
• Socket for spare fuse.
Fuses
8011-746
English-21
CONTROLS
7. Refueling
Read the safety instructions before refueling. The
machine has two fuel tank, just behind the seat. The
tanks take 5.7 gallons (22 liters) each.
Make sure the fuel caps are properly tightened and the
cap gasket is not damaged.
The engine will run on a minimum of 85-octane
unleaded gasoline (no oil mix). Environmentally
adapted alkylate gasoline can be used. See also
Technical Data concerning ethanol fuel. Methanol fuel
is not allowed. Do not use E85 alcohol based fuel.
Damage to engine and components may occur.
WARNING!
Gasoline is highly fl ammable.
Observe caution and fi ll the
tank outdoors (see the safety
instruction).
8011-524
Fuel tanks
IMPORTANT INFORMATION
WARNING!
The engine and the exhaust
system, become very hot during
operation.
Risk for burns if touched.
Allow engine and exhaust
system to cool at least two (2)
minutes before refueling
WARNING!
Fill to bottom of fi ller neck. Do
not overfi ll. Wipe off any spilled
oil or fuel. Do not store, spill
or use gasoline near an open
fl ame.
Experience indicates that alcohol blended
fuels (called gasohol, ethanol or methanol)
can attract moisture which leads to
separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage. To
avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel the
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaners in the fuel tank or
permanent damage may occur.
When operating in temperatures below 32° F. (0° C.),
use fresh, clean winter grade gasoline to help insure
good cold weather starting.
English-22
CONTROLS
8. Fuel Shut Off Valve
The fuel shut off valve is located at the right rear of the
seat. The valve has three positions; right tank, left tank
and center is the off position.
9. Seat Adjustment Lever
The seat can be adjusted lengthways. When making
adjustments, the lever under the front edge of the
seat is moved to the left (as seen by the driver in the
seat), after which the seat can be moved backward or
forward.
10. Choke Control
The choke control is used for cold starts in order to
provide the engine with a richer fuel mixture.
For cold starts the control should be pushed to the on
position.
Fuel shut off valve
Lengthways adjustment
8011-506
8011-441
Choke control
8050-148
English-23
CONTROLS
11. Throttle Control
The throttle control regulates the engine speed and
thereby the rate of rotation of the blades, assuming the
blade switch is pulled out, see Engaging the Mower
Deck.
In order to increase or decrease the engine speed, the
control is moved forward or back respectively.
Avoid idling the engine for long periods, as there is a
risk of fouling the spark plugs.
USE FULL THROTTLE WHEN MOWING, for best
mower performance and battery charging.
12. Lifting Lever for the Mower Deck
The lifting lever is used to place the mower deck in
the transport position or one of the 17 different cutting
height positions.
The cutting height is set by placing a peg in the hole
for the desired cutting height and the peg is then
locked on the inside (hidden in the illustration) with the
supplied pin.
Pull the lever backward to the locked position to
engage the transport position. The deck is then raised.
Depress the lock handle, counter hold, and move the
lifting lever forward toward the peg to engage the set
cutting height. The deck is then lowered.
The lifting lever can also be used to temporarily adjust
the cutting height, such as when passing a minor
bump in the lawn.
Throttle control
The mower deck’s lifting lever
8050-150
8011-525-1
IMPORTANT INFORMATION
In order to obtain an even cutting height it
is important that the air pressure in all four
tires is the same 15 psi (1 bar).
IMPORTANT INFORMATION
Always use the high position to transport.
English-24
CONTROLS
6.0
5.5
4.5
Pump release valves
IMPORTANT INFORMATION
Only rotate valve ¼ - ½ turn to release
system.
Tighten the valve moderately.
Do not overtighten the valve when closing.
That can damage the valve seat.
Pump release valves are located at the pumps. They
are used to release the system so the machine may be
moved by hand when not running. Tilt seat forward to
gain access to the pumps. Use a 5/8" wrench to open
both valves.
Tracking
1. Tracking adjustment is done using the
tracking bolts. The tracking bolts act as
limiting devices for the motion control levers
when in the full-forward position.
2. Start by loosening jam nut on right tracking
bolt. Back the tracking bolt out until fl ush with
nut.
3. Loosen left bolt and back out until fl ush with
nut.
4. Move unit to an open, unobstructed area
such as an empty parking lot or open fi eld for
tracking adjustment.
5. Test operation of the unit by driving it at full
throttle and full forward position on both
motion control levers. Gradually turn in the
tracking bolt on the right hand side until the
unit noticeably starts drifting right.
6. Stop the unit and tighten right jam nut in this
position.
7. Restart the unit and drive forward at full
throttle with both motion control levers in full
forward position. Gradually turn in the left bolt
until unit tracks straight. Tighten jam nut.
Pump release valve
1
5.5
5.0
4.5
1. Tracking bolt
Tracking adjustment
8011-507
6.0
Accessories
For mulching, there is a BioClip attachment available.
This is mounted underneath the mower deck and
consists of control plates and BioClip blades.
English-25
OPERATION
Operation
Read “Safety Instructions” section and following pages, if you are unfamiliar with the machine.
Training
Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities.
We suggest that this section be reviewed in its entirety prior to attempting to move the mower under its own
power. Additionally, we suggest when fi rst operating the mower, use a reduced throttle speed and reduced ground
speed by NOT moving control levers to the furthest forward or reverse positions during initial operation, or until
operator becomes comfortable with controls. We also suggest fi rst time users, or new users to Zero Turn mowers
to become familiar with the mower’s movement on a hard surface, such as concrete or blacktop PRIOR to
attempting to operate on turf. Until operator becomes comfortable with mower controls and zero turning capability,
they may damage turf due to overly aggressive maneuvers.
To move forward and backward
The direction and speed of the mower’s movements is effected by the movement of the control lever(s) on each
side of mower. The left control lever controls the left wheel. The right control lever controls the right wheel.
IMPORTANT INFORMATION
When control levers are in the reverse
position they return to neutral when
released. This may cause the mower to
suddenly stop.
First time users should push mower (see “Moving by Hand” in the “Operation” section) to an open, fl at area,
without other people or vehicles/obstacles nearby. In order to move unit under its own power, the operator must
be in the seat, start engine (see “Before Starting” in “Operation” section), adjust engine speed to idle, disengage
parking brake, do not engage blades at this time, rotate control levers inward. As long as the control levers
have not been moved forward or backwards, mower will not move. Slowly move both control levers forward
slightly. This will allow mower to start moving forward in a straight line. Pull back on control levers to the neutral
position and mower should stop moving. Pull back slightly on control levers, this will allow mower to start moving
backwards. Push forward on control levers to the neutral position and mower should stop moving.
To turn to the right
While moving in a forward direction, pull the right lever back towards the neutral position while maintaining
the position of the left lever, this will slow the rotation of the right wheel and cause the machine to turn in that
direction.
To turn to the left
While moving in a forward direction pull the left lever back towards the neutral position while maintaining the
position of the right lever, this will slow the rotation of the left wheel and cause the machine to turn in that
direction.
To zero turn
While moving in a forward direction, fi rst pull both control levers back until the mower stops or slows dramatically.
Then by alternating one lever slightly to the forward position and the other in the reverse position.
English-26
OPERATION
Roll bar and safety belt
Operate the unit with the roll bar in the raised and
locked position and use the seat belt. There is no
rollover protection when the roll bar is down. If it is
necessary to lower roll bar, do not wear the seat belt.
Raise the roll bar as soon as clearance permits.
WARNING!
The seat belt must be used when
the roll bar is in upright position.
Before Starting
• Read the sections Safety Instructions and
Controls before starting the machine.
• Perform the daily maintenance before
starting (see Maintenance Schedule in the
Maintenance section).
• Check that there is suffi cient fuel in the fuel
tank.
• Adjust the seat to the desired position.
The following conditions must be fulfi lled before the
engine can be started:
• The driver must be seated on the seat.
• The blade switch for engaging the mower
blades must be depressed.
• The parking brake must be on.
• Both steering controls must be in the locked
(outer) neutral position.
Roll bar in upright position
8011-464-1
Starting the Engine
1. Sit on the seat.
2. Raise the mower deck by pulling the lifting
lever backward to the locked position
(transport position).
3. Activate the parking brake.
Start conditions
Raise the mower deck
8011-527-1
8011-552
English-27
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