Dixon ExD Series, EXD 100, EXD 120, EXD 130, EXD 200 Instruction & Operation Manual
...
Instruction & Operation Manual
Read and understand this manual prior to
installing, operating or servicing this equipment
ExD Series Centrifugal Pump
July 2018
2 Instruction & Operation Manual800.789.1718
Table of Contents
Use only replacement parts and devices recommended by the manufacturer to maintain the
integrity of the equipment. Make sure the parts are properly matched to the equipment series,
model, serial number and revision level of the equipment.
Safety labels are placed on every pump. Do not remove any labeling on any ExD Series pump.
Replace any label that is missing.
DO NOT modify any Dixon Sanitary product. Non-factory modications could create hazardous
conditions and voids all warranties. DO NOT attempt to use a Dixon Sanitary product in any
application that exceeds the product rating.
Safety Information
The following DANGER, WARNING and CAUTION signs are contained in this manual.
To avoid serious injury and/or possible damage to equipment, pay attention to these messages.
Hazards or unsafe practices which could result in severe personal injury or death.
The word DANGER is used in the most extreme cases.
Hazards or unsafe practices which could result in minor or moderate injury.
May also be used to alert against an unsafe operating or maintenance practice.
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
Safety ...........................................................2
Care of Stainless Steel .................................3
Introduction ...................................................4
Technical Information....................................5
Dimensions ............................................... 6-7
Installation ....................................................8
Unpacking .............................................8
Tools needed .........................................8
Assembly .................................................9-11
Installation ............................................ 12-15
Electrical .....................................................15
Pump Operation ................................... 16-18
Recommended Maintenance................ 18-20
Pump Casing and Impeller ..................18
Gaskets and O-rings ...........................18
Mechanical Seals ................................18
Motor Maintenance..............................19
Disassembly ........................................20
Casing Drain Options .................................21
Troubleshooting .................................... 22-23
Model and Part Numbers............................24
ExD 100 / 110 ......................................25
ExD 120 / 130......................................26
Casing Drain Options 100 Series ........26
ExD 200 / 210......................................27
ExD 220 / 230......................................28
Casing Drain Options 200 Series ........28
Repair Kits ..................................................29
Warranty .....................................................30
PUMP
3Instruction & Operation Manual 800.789.1718
Care of Stainless Steel
The stainless steel components in Dixon Sanitary equipment are machined, welded and assembled by skilled craftsmen using
manufacturing methods that preserve the corrosion-resistant quality of the stainless steel.
Retention of corrosion-resistant qualities under processing conditions requires regular attention to the precautions listed below.
1. Regularly check all electrical devices connected to the equipment for stray currents caused by improper
grounding, damaged insulation or other defects. Corrosion: Pitting often occurs when stray currents
come in contact with moist stainless steel.
2. Never leave rubber mats, ttings, wrenches, etc. in contact with stainless steel. Corrosion: Pitting or galvanic action. Objects
retard complete drying, preventing air from reforming the protective oxide lm. Galvanic corrosion occurs when two dissimilar
metals touch when wet.
3. Immediately rinse equipment after use with warm water until the rinse water is clear. Clean the equipment (manual or CIP)
as soon as possible after rinsing. Corrosion: discoloration, deposits, pitting. Product deposits often cause pitting beneath the
particles.
4. Use only recommended cleaning compounds. Purchase chemicals from reputable and responsible chemical manufacturers
familiar with stainless steel processing equipment, they continuously check the effects of their products on stainless steel.
5. Use cleaning chemicals exactly as specied by the manufacturer. Do not use excessive concentrations, temperatures or
exposure times. Corrosion: Pitting, discoloration, stress cracks. Permanent damage often occurs from excessive chemical
concentrations, temperatures or exposure times.
6. For manual cleaning, use only soft non-metallic brushes, sponges or pads. Brush with the grain on polished surfaces, avoid
scratching the surface. Corrosion: Pitting, scratches. Metal brushes or sponges will scratch the surface and promote corrosion
over a period of time. Metal particles allowed to remain on a stainless steel surface will cause pitting.
7. Use chemical bactericides exactly as prescribed by the chemical manufacturer in concurrence with local health authority. Use
the lowest permissible concentration, temperature and exposure time possible. Flush immediately after bacterial treatment.
In no case should the solution be in contact with stainless steel more then 20 minutes. Corrosion: Protective lm destroyed.
Chlorine and other halogen bactericides can destroy the protective lm. A few degrees increase in temperature greatly
increases chemical activity and accelerates corrosion.
8. Regularly inspect the joints in pipelines. Be sure all connections are tight tting without binding. Corrosion: Crevice corrosion.
Small crevices caused by improperly seated gaskets will promote crevice corrosion. Stainless steel under stress will develop
stress cracking especially in the presence of bactericides containing chlorine.
9. Regularly inspect equipment for surface corrosion (i.e. pitting deposits, stress cracks, etc.). If deposit or color corrosion is
detected, remove it immediately using mild scouring powder and detergents. Rinse thoroughly and allow to air dry. Review
production and cleaning procedures to determine the cause. Note: If corrosion is not removed, the protective lm cannot be
restored and corrosion will continue at an accelerated rate.
4 Instruction & Operation Manual800.789.1718
Introduction
This manual contains installation, operation, cleaning, repair instructions, model numbering structure and parts list for the Dixon ExD
Series centrifugal pump.
The Dixon ExD Series centrifugal pump is made up of two sections: the pump components (wet end) and the motor. The pump is
mounted to the motor with a stainless steel adapter and is coupled to the motor shaft with a stainless steel shaft sleeve and stub
shaft. The pump impeller on the ExD series centrifugal pump is threaded directly on to the pump stub shaft.
The casing of the ExD series centrifugal pump is a non-volute style casing that connects directly to the adapter. The design of the
casing and adapter features unique characteristics that allow the pump casing discharge outlet to be rotated to various positions
without disassembling the pump.
The motors used on the ExD series centrifugal pump are standard NEMA C-Face motors available as total enclosed fan cooled
(TEFC) or totally enclosed not ventilated (TENV) depending on the motor size. Other special motor options are available upon
request.
An adjustable leg kit is an option for mounting to the motor and is designed to meet sanitary requirements. This conguration
simplies the installation and ease of leveling.
Key No. Description
X1 adapter to motor ange
X1A adapter bolts
X1B motor bolts and lock washers
X2 adapter
X2A adapter casing bolts
X3 guard with bolts
X4 stub shaft
X4A stub shaft set screws
X5 shaft sleeve with bolts
X5A shaft sleeve key
X6 seal gland
X6A seal gland bolts
X7 pump casing
X8 impeller
X8A impeller O-ring
X9 pump cover
X9A cover/casing O-ring
X10 cover wing nuts
Key No. Description
P80 rotary seal
P80A seal cup
P80B seal O-ring
P80C seal spring
P80P outboard gasket
P80N seal seat
P80R inboard gasket
DG Seal
BIll of Materials
PUMP
5Instruction & Operation Manual 800.789.1718
Technical Information
• pump casing: 316L stainless steel
• impeller: CF3M (316L) stainless steel
• pump cover: 316L stainless steel
• stub shaft: 316L stainless steel
• rotary seal: silicon carbide, tungsten carbide, or carbon
• stationary seal: silicon carbide, ceramic, or tungsten carbide
• elastomers: FKM (standard), Buna, EPDM (other options
available, contact Dixon Sanitary)
• non-product contact components: 304 stainless steel
• nish: 32R
a
sanitary nish (other nishes available, contact
Dixon Sanitary)
• connections: clamp (other connections available, contact
Dixon Sanitary)
Materials of Construction
• nominal capacity: 500 GPM
• maximum head: 225 Feet
• temperature range: 32°F to 212°F (0°C to 100°C) (consult
Dixon Sanitary for higher temperatures)
• viscosity range: 0-500cP (consult Dixon Sanitary for higher
viscosities)
• nominal speed: up to 3500 RPM – 60 Hz
Performance Characteristics
• Dixon ExD Series centrifugal pumps use standard NEMA
TENV/TEFC C-face electric motors
• motors are available in a variety of different options including
washdown, explosion proof, premium efciency, general
purpose and severe duty
• voltage & frequency options:
• 1 Phase, 60Hz, 115/230VAC (1750 RPM & 3500 RPM)
• 3 Phase, 60Hz, 208-230/460 VAC (1750 RPM &
3500 RPM)
• 3 Phase, 60Hz, 575 VAC (1750 RPM & 3500 RPM)
• 3 Phase, 50Hz, 208-220/380 VAC (1450 RPM &
2900 RPM)
• Motor performance curves available upon request.
Motor Information
1750 RPM
3500 RPM
6 Instruction & Operation Manual800.789.1718
Dimensions
All dimensions are given in inches
• all dimensions are given in inches
• all dimensions given are for guidance only
Pump
Model
Connection Sizes
Inlet Outlet
EXD 100 1.00 1.00
EXD 110 1.50 1.00
EXD 120 2.00 1.50
EXD 130 2.50 1.50
EXD 200 2.50 2.00
EXD 210 3.00 2.00
EXD 220 3.00 2.50
EXD 230 4.00 2.50
Pump
Model
Motor
Frame
Size
Dimensions In Inches
A
AA
(Conduit Size)
AB B D E F
Ø
G H
Ø
J L X Y Z
ExD 100
ExD 110
56C 8.50 0.50 5.00
**
3.50
4.88 3.00
0.34
1.51 5.95 5.44 4.20 2.16 2.00143/145TC 9.50 0.75 5.25 5.50 4.00
182/184TC 10.63 0.75 5.88 4.50 7.50 4.50 0.41
ExD 120
ExD 130
56C 8.50 0.50 5.00
**
3.50
4.88 3.00
0.34
1.60 8.50 5.75 6.38 3.00 3.20143/145TC 9.50 0.75 5.25 5.50 4.00
182/184TC 10.63 0.75 5.88 4.50 7.50 4.50 0.41
ExD 200
ExD 210
182/184TC 10.63 0.75 5.88
**
4.50 7.50 4.50
0.41
1.84 9.94 7.63 7.62 3.34 3.50213/215TC 13.88 1.00 7.38 5.25 8.50 5.50
254/256TC 18.00 1.00 9.63 6.25 10.00 8.25 0.53
ExD 220
ExD 230
182/184TC 10.63 0.75 5.88
**
4.50 7.50 4.50
0.41
1.96 10.51 7.75 8.25 3.13 3.63213/215TC 13.88 1.00 7.38 5.25 8.50 5.50
254/256TC 18.00 1.00 9.63 6.25 10.00 8.25 0.53
** Contact Dixon Sanitary for detailed drawing.
PUMP
7Instruction & Operation Manual 800.789.1718
Dimensions
All dimensions are given in inches
Pump Model
Casing Drain
Option
Dimensions In Inches
A
Ø
B C D
ExD 100/110
Option A
3.71 0.50 1.13
45°
Option J 90°
ExD 120/130
Option A
5.06 0.50 1.13
45°
Option J 90°
ExD 200/210
Option A
5.70 0.50 1.13
45°
Option J 90°
ExD 220/230
Option A
5.98 0.50 1.13
45°
Option J 90°
Pump Model
Casing Drain
Option
Dimensions In Inches
A B C D E
ExD 100/110
Option D
3.71 0.50 1.13 1.63
90°
Option K 45°
ExD 120/130
Option D
5.06 0.50 1.13 1.63
90°
Option K 45°
ExD 200/210
Option D
5.70 0.50 1.13 1.63
90°
Option K 45°
ExD 220/230
Option D
5.98 0.50 1.13 1.63
90°
Option K 45°
8 Instruction & Operation Manual800.789.1718
Installation
Unpacking
• Carefully unpack all parts of the pump and inspect for damages that may have occurred during shipment. Report any damages to
the carrier immediately.
• The ports on the pump are protected with a plastic cover. If any covers are missing or damaged, inspect the ports on the pump
thoroughly for any damage.
Tools Needed
Key No. Part Number Description Pump Models Tools
X1A X1A-100-FAB 100 series ange to adapter bolts
ExD 100 - 110
3/16" allen
or hex
ExD 120 - 130
ExD 200 - 210
ExD 220 - 230
X1B
X1B-100-FMB56
100 series ange to motor bolts and lock washers 56C to
140TC frame
ExD 100 - 110
9/16" wrench
ExD 120 - 130
X1B-100-FMB18
100 series ange to motor bolts and lock washers 180TC to
250TC frame
ExD 200 - 210
3/4" wrench
ExD 220 - 230
X2A
X2A-100-ACB 100 series adapter to casing bolts
ExD 100 - 110
5/32" allen
or hex
ExD 120 - 130
X2A-200-ACB 200 series adapter to casing bolts
ExD 200 - 210
3/16" allen
or hex
ExD 220 - 230
X4A
X4A-100-DPSS 100 series shaft dog point set screw
ExD 100 - 110
5/32" allen
or hex
ExD 120 - 130
X4-200-DPSS 200 series shaft dog point set screw
ExD 200 - 210
3/16" allen
or hex
ExD 220 - 230
X5
X5-100-SL56 to
X5-100-SL18
100 series shaft sleeve w/bolts for 56C to 180TC frame
ExD 100 - 110
TP45 torx
plus driver
ExD 120 - 130
X5-200-SL18 to
X5-200-SL25
200 series shaft sleeve w/bolts for 180TC to 250TC frame
ExD 200 - 210
TP50 torx
plus driver
ExD 220 - 230
X6A
X6A-100-SGB 100 series seal gland bolt
ExD 100 - 110
3/32" allen
or hex
ExD 120 - 130
X6A-200-SGB 200 series seal gland bolt
ExD 200 - 210
1/8" allen or
hex
ExD 220 - 230
X7
X7-100-CASE-C to
X7-120-CASE-C
100-120 series pump casing with clamp outlet (cover studs)
ExD 100 - 110
5/32" allen
or hex
ExD 120 - 130
X7-200-CASE-C to
X7-220-CASE-C
200-220 series pump casing with clamp outlet (cover studs)
ExD 200 - 210
3/16" allen
or hex
ExD 220 - 230
X10
X10-100-WN 100 series cover wing nuts
ExD 100 - 110
adjustable
wrench
ExD 120 - 130
X10-200-WN 200 series cover wing nuts
ExD 200 - 210
ExD 220 - 230
N/A N/A general hand tools
ExD 100 - 230 soft mallet
phillips driver
O-ring pick
liquid thread
locker
Vernier
caliper
PUMP
9Instruction & Operation Manual 800.789.1718
Assembly
1. Attach item (X1) motor ange to item (X2) adapter using the (4) socket head cap screws item (X1A). Ensure that the drain hole
in the bottom of the adapter (X2) and the drain slot in the back of the motor ange (X1) are facing the same direction.
2. Setting the shaft sleeve:
a. Make sure that the motor shaft key (X5A) is removed from the motor prior to installing the shaft sleeve item (X5).
b. Slide the shaft sleeve (X5) on to the motor shaft with the shaft sleeve oriented such that the shaft sleeve bolts are closest to
the motor.
c. Tighten the shaft sleeve bolts until there is a slight resistance to movement between the shaft sleeve (X5) and the motor
shaft. The shaft sleeve (X5) should be able to be moved by hand, but still hold its position if your hand is removed.
d. Using a Vernier caliper set the shaft sleeve (X5) in place on the motor shaft using the table listed below.
e. Once the shaft sleeve (X5) is set at the proper dimension, tighten the shaft sleeve bolts according to the torque value listed in
the recommended torque value chart listed in this manual (Page 11). Recheck the position of the shaft sleeve to ensure that it
did not move while tightening the shaft sleeve bolts.
3. Install the stub shaft:
a. Install the stub shaft (X4) on the shaft sleeve (X5) making sure the keyways of the stub shaft engage properly with the keys
on the shaft sleeve.
b. Ensure that the set screws on the stub shaft are properly aligned with the two counter bores on the stub shaft sleeve.
c. Tighten stub shaft socket head set screws.
4. Install the adapter assembly (X1 & X2) from step 1 to the motor using the (4) adapter bolts. Apply liquid thread locker to the (4)
adapter bolts. Ensure that the adapter drain hole is facing down toward the ground.
5. Install the rotating seal/spring/cup assembly:
a. Place the seal spring (P80C) over the stub shaft (X4) and ensure that the seal spring is sitting completely at on the bottom
face of the stub shaft.
b. Place the seal O-ring (P80B) into the back of the rotating seal (P80).
c. Place the rotating seal (P80) and seal O-ring (P80B) assembly securely onto the seal cup (P80A) making sure to line up the
notches in the rotating seal with protruding tabs of the seal cup.
d. Slide the rotating seal (P80)/seal O-ring (P80B)/seal cup (P80A) assembly onto the stub shaft (X4) just until the bottom face
of the seal cup touches the seal spring (P80C).
e. Rotate the seal assembly while keeping the stub shaft (X4) stationary until the slot in the bottom of the seal cup (P80A) is
aligned with the stub shaft seal pin that extrudes from the stub shaft.
Pump Model Motor Frame Size DIM A (+/-)
ExD 100
ExD 110
56C 0.385 +
143TC to 145TC 0.243 +
ExD 120
ExD 130
56C 0.355 +
143TC to 145TC 0.209 +
182TC to 184TC 0.264 -
ExD 200
ExD 210
182TC to 184TC 0.506 +
213TC to 215TC 0.000
254TC to 256TC 0.627 -
ExD 220
ExD 230
182TC to 184TC 0.479 +
213TC to 215TC 0.024 -
254TC to 256TC 0.654 -
continued on next page ...
See page 4 for exploded view.
10 Instruction & Operation Manual800.789.1718
Assembly
6. Install the stationary seal assembly:
a. Install the stationary inboard gasket (P80R) into the bottom of the pump casing (X7) stationary seal cavity. Ensure that the
gasket is sitting at and it centered properly by the slight counter bore in the bottom of the seal cavity.
b. Place the stationary seal (P80N) on top of the inboard stationary gasket (P80R).
c. Place the stationary outboard gasket (P80P) on top of the stationary seal.
d. Place the seal ring gland (X6) on top of the stationary outboard gasket (P80P) so that the part number on the seal ring gland
is facing up.
e. Apply liquid thread locker to the seal ring gland bolts (X6A) and thread the bolts through the seal ring gland and into the pump
casing (X7).
f. Tighten the seal ring gland bolts (X6A) in a star pattern according to the recommended torque value chart given in this
manual.
7. Attach the pump casing to the adapter:
a. Lower the pump casing (X7) onto the pump adapter (X2) compressing the rotating seal assembly as you lower the casing.
b. Press down on the casing (X7) making sure that casing is sitting rmly against the adapter (X2).
c. Thread the adapter-casing bolts (X2A) through the adapter slots and into the threaded holes on the back of the pump casing
(X7). Note: apply liquid thread locker to the bolts.
d. Thread the adapter-casing bolts (X2A) in until nger tight. Adjust the position of the casing by rotating until the desired
position is reached.
e. Tighten the adapter casing-bolts (X2A) evenly and torque to the value given in the recommended torque value chart given in
this manual.
8. Attach the impeller to the stub shaft:
a. Apply food grade lubricant to the impeller O-ring (X8A) and place the O-ring in the O-ring groove of the stub shaft (X4).
b. Thread the impeller (X8) onto the pump stub shaft (X4). Tighten the impeller until you feel it bottom out against the stub shaft
(X4). Note: place an Allen wrench in the leak detection hole on the base of the stub shaft (X4) to lock against the adapter (X2)
while tightening the impeller.
9. Install the front cover onto the casing:
a. Apply food grade lubricant to the front cover O-ring (X9A) and place the O-ring into the O-ring groove of the front cover (X9).
b. Place the front cover (X9) onto the pump casing (X7).
c. Install the front cover wing nuts (X10) onto the threaded casing studs. If the stud is damaged in any way, it can be replaced
with a standard cup point set screw (5/16-18 x 1¼ for all 100 series models and ⅜-16 x 1¼ for all 200 series models).
d. Tighten the front cover wing nuts (X10) evenly using a wrench on the ats of the wing nuts.
e. Rotate the pump stub shaft (X4) to ensure that you do not hear any metal to metal contact of the impeller with the front cover.
If there is contact, disassemble and recheck the setting of the stub shaft sleeve (X5).
10. Install the adapter guards:
a. Using the provided guard bolts, attached the two safety guards (X3) to the adapter (X2) and tighten securely.
... continued from previous page
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