Page 1
COLLECTION SYSTEM
Operator’s Manual
Parts List
DCG DFS / 114883
Please read the operator’s manual carefully and make sure you understand
the instructions before using the machine.
Page 2
©2007 Dixon. All Rights Reserved.
Beatrice, NE. Printed in U.S.A.
Page 3
INDEX
Features And Controls............................................................................... 4
General Information ................................................................................... 5
Safety Procedures .................................................................................... 5
Training ........................................................................................... 5
Preparation ..................................................................................... 5
Operation ........................................................................................ 5
Maintenance And Storage................................................................ 6
Assembly Instructions ............................................................................... 6
Front Weight Bar............................................................................. 6
Collection System........................................................................... 7
Handle Assembly ............................................................................ 8
Hopper Door Adjustment................................................................. 9
Blower Kit........................................................................................ 9
Operating The Collection System ............................................................. 9
Service And Maintenance ........................................................................ 10
Transport....................................................................................... 10
Cleaning And Washing .................................................................. 10
Preventative Maintenance Schedule ............................................. 10
Storage ......................................................................................... 10
Caring For Hoses...........................................................................11
Troubleshooting Guide ...................................................................11
Cleaning Poly Mesh .......................................................................11
Parts Lists ............................................................................................... 12
Hopper......................................................................................... 12
Drive Kit....................................................................................... 13
Hood Assembly............................................................................ 14
WARNING: Engine exhaust, some of its constituents, and
certain vehicle components contain or emit
chemicals known to the State of California to
cause cancer and birth defects or other
reproductive harm.
Page 4
HOOD
FEATURES
HOPPER
INLET
HOSE
8059-017
4
Page 5
GENERAL INFORMATION
General Information
This manual will assist you in the safe operation and
proper maintenance of your Dixon equipment. Read it
thoroughly before attempting to operate the machine.
Call your dealer or Dixon if additional information is
required.
The following safety symbols are used throughout the
manual to alert you to information about unsafe
actions or situations:
DANGER indicates immediate hazards that
may result in severe injury or death.
WARNING indicates unsafe actions or
CAUTION indicates unsafe actions or
situations that may cause injury and/or minor
equipment or property damage.
This equipment should not be modified without the
manufacturer’s prior written authorization. Doing so
may not only affect the equipments’ performance and
durability , but also create safety hazards for the
operator and the surroundings. Warranty will be void if
changes are made to the equipment without the
manufacturer’s prior written authorization.
Safety Procedures
1 - Training
• Read the Operator’s Manual. If the operator(s) or
mechanic(s) can not read English it is the owner’s
responsibility to explain this material to
them.
• Become familiar with the safe operation of the
equipment, operator’s controls, and safety signs.
• All operators and mechanics should be trained.
The owner is responsible for training the users.
• Never let children or untrained people operate or
service the equipment. Local regulations may
restrict the age of the operator.
• The owner/user can prevent and is responsible for
accidents or injuries occurring to themselves,
other people, and/or property .
2 - Preparation
• Inspect the area where the equipment is to be
used and remove all objects such as rocks, toys
and wire which can be thrown by the machine.
• Use extra care when handling gasoline and other
fuels. They are flammable and vapors are
explosive. Use only an approved container . Never
remove gas cap or add fuel with engine running.
Allow engine to cool before refueling. Do not
smoke while fueling or operating equipment. Never
refuel or drain the machine indoors.
• Check that operator’s controls, safety switches,
hoses, and shields are securely attached
andfunctioning properly. Do not operate unless
they are functioning properly .
3 - Operation
• Never run an engine in an enclosed area.
• Only operate in good light, keeping away from
holes and hidden hazards.
• Slow down and use extra care on hillsides. Make
turns gradually and at slow speed. Do not operate
across the sides of slopes. Operate up and down
slopes only . Do not operate on steep slopes.
• Turf conditions can affect the machine’ s stability.
Do not operate on wet grass where traction may
be reduced.
• Do not change the engine governor setting or
overspeed the engine.
• Stop equipment and inspect vacuum impeller and
hoses after striking objects or if an abnormal
vibration occurs. Make necessary repairs before
resuming operations.
• Look behind and down before backing up to
ensure a clear path.
• Slow down and use caution when making turns
and crossing roads and sidewalks. Stop vacuum
and mower blades if not mowing.
• Do not operate machine under the influence of
alcohol or drugs.
• Use care when loading or unloading the machine
into a trailer or truck.
• Use care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
• Wear appropriate clothing including hard hat,
safety glasses and ear protection. Long hair, loose
clothing or jewelry may get tangled in moving
parts.
5
Page 6
SAFETY INFORMATION
4 - Maintenance and Storage
• Stop engine and disconnect sp ark plug wire. Wait
for all movement to stop before adjusting,
cleaning, or repairing.
• Clean grass and debris from muffler and engine to
help prevent fires. Clean up oil or fuel spillage.
• Let engine cool before storing and do not store
near sparks or open flame.
• Shut off fuel while storing. Do not store fuel near
flames or drain indoors.
• Never allow untrained personnel to service
machine.
• Keep hands and feet away from moving parts. If
possible, do not make adjustments with the
engine running.
• Keep all parts in good working condition and all
hardware tightened. Replace all worn or damaged
decals.
Assembly Instructions
Front Weight Bar
T ools Required
Ratchet with
3
/8" Wrench
Mounting Instructions
• Using the weight keepers, attach front weight bar
to mower at the front caster arms.
• Secure front weight bar to mower frame with four
3
/8" x 1¼" hex bolts, four 3/8" flat washers, and four
3
/8" nyloc nuts.
• Place all front weights on front weight bar .
• Place hold-down bar over front weights and secure
to front weight bar using two
and two hair pins.
3
/8" Socket
3
/8" x 1" clevis pins
WEIGHT BAR HOLD DOWN
CAST COUNTERWEIGHT
6
FRONT WEIGHT BAR
WEIGHT KEEPER
8059-011
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Collection System
T ools Required
ASSEMBLY
Ratchet
T orque Wrench
½" Wrench
½" Socket
9
/16" Wrench
9
/16" Socket
5
/8" Socket
¾" Socket
Flat Screw Driver
5
/32" Allen Wrench
Hacksaw
11
/32" Drill Bit
Drill
1. Open the mounting kit box and remove all of the
components.
2. Place the support bracket on the frame and
secure with (2) 539 990563, 3/8 x 1 bolts and (2)
539 976979, 3/8 nyloc nuts.
3. Place the hitch brackets on the frame and secure
with (3) 990622, ½ x 1¼ bolts and (3)
539 101331, ½ nyloc nuts.
4. Place the hitch assembly on the ground behind
the mower. Place the (2) hitch pins thru the hitch
and the hitch brackets. Secure the hitch pins with
the (2) hairpins that are secured with the (2)
lanyards.
SUPPORT BRACKET
HITCH BRACKET
8059-009
LANYARD
5. Install the two (2) straps on the hopper with ½"
bolts and nuts. Install the two (2) support
brackets on the frame.
6. Attach hose support rod to the right side of the
.
unit to keep the right rear tire from rubbing the
hose.
HITCH ASSEMBL Y
STRAP
HITCH PIN
8059-010
LANYARD
SUPPORT
BRACKET
8059-011a
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Page 8
Handle Assembly
ASSEMBLY
1. Attach backing plate and tube support to hopper
using holes shown in illustration.
2. Connect handle to tube support using pivot pin.
BACKING PLATE
HOLES
TUBE
SUPPORT
TO HOPPER
UNIT
BACKING
PLA TE
PIVOT PIN
STOP
ADJUSTMENT
NUT
3. Attach threaded rod to hopper and handle. When
connected, adjust threaded tube using adjusting
nuts at both ends. The adjustment will be
complete when handle is pulled forward and
hopper door is fully closed.
4. Adjust handle stop so it goes over the center.
HANDLE
THREADED TUBE
ROD END
ADJUSTMENT
NUT
HOPPER FRAME
ROD END
8059-008
8
Page 9
ASSEMBLY
Hopper Door Adjustment
Adjust door rods on both sides with adjusting nut so
door closes evenly . See illustration.
HOPPER DOOR
HOPPER
DOOR
RODS
ADJUSTMENT NUTS
8059-013
Blower Kit
Install Blower Kit per the instructions shipped with the
blower unit. (1 14992 for the 52" or 130195 for the 60".)
Operating the Collection System
1. NEVER USE THE COLLECTION SYSTEM
WITHOUT THE BLOWER ASSEMBL Y AND
HOSES SECUREL Y A TT ACHED.
2. Make sure hoses are connected at both ends.
Inspect hoses prior to each use.
3. Do not use the unit on slopes greater than 10
degrees.
4. The mower must be running in order to vacuum
debris through the mower deck.
5. In heavy grass it may be necessary to mow and
collect at a slower ground speed.
6. Never attempt to unclog the collection system
until the mower’s engine has been shut off and all
moving parts have come to a complete stop.
7. Do not stand behind the vent at the rear of the
collection system due to the potential for small
pieces of blowing debris to escape through the
vent.
8. Wear eye and ear protection.
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Page 10
SERVICE AND MAINTENANCE
Transport
WARNING
The collection system hopper must be
completely empty while driving forward onto a
trailer. If the mower must be loaded onto a
trailer while there is still debris in the
container, the mower must be backed up onto
the trailer to avoid tipping.
Cleaning and Washing
Regular cleaning, washing, and lubricating will prolong
the service of the machine.
NOTE: Use care with power washers to avoid damage
to decals. Limit direct spray on these items.
DO NOT EXCEED 1000 PSI WA TER PRESSURE
FOR CLEANING .
For best results, clean polymesh inside hood regularly .
Instructions for doing this can be found in the Service
section of this manual
Storage
1. Clean machine.
2. Cover all scratches with touch-up paint.
3. Covered or indoor storage is recommended.
10
Preventative Maintenance Schedule
Item Before Every Every Every
Each Use 5 Hours 25 Hours 50 Hours
Inspect/Clean Poly Mesh X X
Check/Tighten Nuts & Bolts X
Check/Tighten Hoses X
Turn Hose End to End X
Rotate Hose X
Clean Machine X
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SERVICE AND MAINTENANCE
Caring For Hoses
1. Inspect hoses before each use. If hoses have
excessive wear, tears, or punctures, replace
immediately.
2. T o prolong the life of the hose, periodically rotate
hose and turn hose end to end. Refer to
Preventative Maintenance Schedule in this
manual.
3. Avoid twists and sharp turns in the hoses, as they
will increase wear on the hoses.
4. Avoid dragging the lower hose along the sides of
buildings or other hard surfaces.
Troubleshooting Guide
Cleaning Poly Mesh
The poly mesh on the collection system is located
inside the container hood. For best results, clean poly
mesh regularly.
DO NOT USE THE COLLECTION SYSTEM WITHOUT
POL Y MESH SECURELY IN PLACE.
DANGER
Before servicing unit, wait for all moving parts to
come to a complete stop. Turn engine off and
remove the spark plug wire.
PROBLEM POSSIBLE CAUSE CORRECTION
Loss of Vacuum. Blower, hose or hood inlet clogged. Remove hose and clean inlet.
Hopper full. Inspect and empty.
Fan blades bent or broken. Replace/repair impeller.
Poly mesh plugged. Clean poly mesh.
Unusual vibration Solid object jammed in unit. Check and remove any
or noise obstruction.
Loose or missing bolts on unit. Tighten or replace bolts.
Bent or damaged fan. Replace/repair impeller.
Unit difficult to close. Obstructions keeping door Clear obstructions.
from completely closing.
Hood hinge bolts too tight. Loosen bolts.
11
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HOPPER ASSEMBL Y
20
38
2
3
16
30
1
21
35
14
39
25
33
2
41
20
23
28
31
27
7
24
2
8
ITEM QTY. P/N DESCRIPTION
1......1 .... 113754....... WELDMENT - HOPPER
2......8 .... 104808....... PILLOW BLOCK
3......1 .... 113747....... WELDMENT - DOOR
4......1 .... 113755....... PLATE - BACKING
5......1 .... 113748....... TUBE - SUPPORT, HANDLE
6......1 .... 113746....... WELDMENT - BELL CRANK
7......2 .... 977465....... YOKE, 3/8 F
8......2 .... 113722....... ROD - DOOR
9......1 .... 113749....... WELDMENT - PIN, PIVOT
10......1.... 113750....... GUARD - L.H.
11......1.... 113751....... GUARD - R.H.
12......1.... 113790....... HANDLE WELDMENT
13......2.... 113739....... ROD END - 3/8 - 24 RH
14......5.... 990122....... WASHER,
3
/8 SAE FLT ZD
15......1.... 113753....... TUBE - THREADED
16......6.... 990613....... NUT 3/8-16 HEX WHIZLK ZD
3
17......4.... 990655....... HCS
/8-16 x 1½ GR 5 ZD
18......2.... 107315....... SPRING, BAGGER
19......2.... 102656....... SPACER
20......8.... 101721....... HCS
21......8.... 990717....... NUT
5
/16-18 x 2¾ GR 5 ZD
5
/16-18 HEX NYLOK ZD
22......2.... 101572....... HCS ½-13 x 3 GR 5 ZD
23......4.... 101331....... NUT ½ HEX NYLOK ZD
24......4.... 108732....... NUT,
25......4.... 976979....... NUT
3
/8-24 HEX JAM ZD
3
/8-16 HEX NYLOK ZD
29
37
25
10
5
4
23
34
44
22
14
17
24
36
25
16
15
13
40
6
21
43
44
ITEM QTY. P/N DESCRIPTION
26......1.... 101341....... HCS 3/8-16 x 3 GD 5 ZD
3
27......2.... 109232....... PIN CLEVIS
/8 x 1¼ ZD
28......2.... 976988....... HAIRPIN COTTER
29......2.... 990365....... PIN, COTTER 1/8 x ¾ ZD
30......2.... 108369....... HCS ½-13 x 1¼ GR5 ZD
31......2.... 109554....... WASHER ½ FLAT ZD
32......2.... 990563....... HCS
33......2.... 990517....... WASHER,
3
/8-16 x 1 GR 5 ZD
3
/8 FLAT STD ZD
34......1.... 113757....... PLUG - RECTANGULAR TUBING
35......2.... 113758....... PLUG - SQUARE TUBE
36......1.... 113731....... BUSHING - BRONZE, 1"
37... 17.... 200684.......RIVET, 3/16 STAVEX
38......4.... 104807....... REINFORCEMENT BAR
39 ......2.... 102587.......GROMMET, BUMPER
40......1.... 0033C ........GRIP, HANDLE
41......4.... 990692....... WASHER, 5/16 STD FLT ZD
42......1.... 976978....... NUT ¼-20 HEX NYLOK ZD
43......1.... 115392....... FLEX HOSE - 60"
44......1.... 115719....... HOSE CLAMP
......1.... 111260....... DECAL, VENTILATION
26
9
19
12
8059-014
12
Page 13
DRIVE KIT ASSEMBLY
4
5
10
9
14
15
16
12
11
21
18
11
13
1
17
11
10
12
14
15
6
3
7
8
2
8059-015
ITEM QTY. P/N DESCRIPTION
1.... 1 ... 111199 ...... HITCH BRKT WELDMENT, LT
2.... 1 ... 111201 ...... HITCH BRKT WELDMENT, RT
3.... 1 ... 20255 ........ FRONT WEIGHT BAR
4.... 1 ... 111313 ...... HOLD DOWN, WEIGHT BAR
5.... 2 ... 102049 ...... CLEVIS PIN
6.... 2 ... 108096 ...... SPRING RETAINER
7.... 2 ... 111259 ...... WEIGHT KEEPER
3
8.... 4 ... 976941 ...... HCS
9.... 4 ... 990517 ...... WASHER,
/8-16 X 1¼ GR 5 ZD
3
/8 FLAT STD. ZD
ITEM QTY . P/N DESCRIPTION
10....8 ... 976979 ...... NUT 3/8-16 HEX NYLOK ZD
11.. 1 0 ... 101331 ...... NUT ½ HEX NYLOK ZD
12.. 1 0 ... 990622 ...... BOLT ½-13 X 1¼ WHIZLK ZD SP
3
13....4 ... 990563 ...... HCS
/8-16 X 1 GR 5 ZD
14....2 ... 102563 ...... LANYARD
15....2 ... 111206 ...... HITCH PIN
16....2 ... 111192 ...... HAIRPIN
17....2 ... 111215 ...... SUPPORT BRACKET
18....2 ... 114674 ...... STRAP
13
Page 14
11
HOOD ASSEMBL Y
1
5
7
9
9
8
3
4
8
9
10
4
6
2
ITEM P/N QTY. DESCRIPTION ITEM P/N QTY. DESCRIPTION
1 ... 539 111172 .... 1 ..HOOD
2 ... 539 111175 .... 2 ..SUPPORT, DRAW LATCH
3 ... 539 111182 .... 1 ..INLET TUBE
4 ... 539 111183 .... 1 ..MESH, POLY DIAMOND
5 ... 539 102587 .... 6 ..GROMMET, BUMPER
7 ... 539 976978 .... 8 ..NUT, ¼-20, NYLOK
8 ... 539 991003 .... 8 ..HCS, ¼-20 x 1¾, GR5
9 ... 539 990598 .. 16 .. WASHER, ¼
10 ... 539 102744 .... 7 ..RIVET,
11 ... 539 200684 .. 25 ..RIVET,
3
/16 x ¼
3
/16, STAVEX
6 ... 539 105408 .. 21 .. WASHER, #10
8059-018
14
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Part No. 539 130680R1 01/07
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