Page 1
CI96
Automatic Coupling Inserter
1. 2.
COUPLING INSERTER
Insert the push plate into the hydraulic ram. Note: The
push plate is easily detachable to provide additional room
while positioning large hoses and stems.
Position the bottom half of the hose jaw * in the jaw guides
such that the hose is in line with the center of the push
plate. Secure the bottom half of the hose jaw.
* Use CI93-11 jaws (standard) for hoses having an O.D. of 2¾"
to 7¼". Use CI9311SML jaws (optional) for hoses having an O.D.
of 1" to 2¾".
3. 4.
Lower the upper half of the hose jaw through the jaw
guides onto the hose.Position the jaw adjustment plate
above the top hose jaw.
Adjust the hose through the jaw halves such that a
sufcient length overhangs to accept the coupling. Turn
the threaded spindle to tighten the jaws around the hose.
5. 6.
Lubricate the inside of the hose end and/or the shank of
the coupling with Dixon's lubricant (DCL-80). Insert the
end of the coupling shank into the hose and position the
hydraulic ram assembly behind the tting. Secure the
hydraulic ram assembly in place with the position pins.
Caution: Never place body parts directly in path of hydraulic ram while in operation, as injury may result.
Close the pump valve and pump the ram forward until the
coupling is fully inserted. Note: Make sure the tting is
aligned with hose during insertion. Open the pump valve
for automatic ram return. Remove assembly.
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Coupling Inserter Parts Diagram
CI96-SA4
CI93-11
CI96-SA5
CI93-SA3
CI96-SA1
31-300
CI93-19
CI96-18 (X3)
CI93-10 (HIDDEN)
CI96 (pictured above) - supplied with 10,000 PSI hand
pump, 5 ton ram
CI96AH - supplied with 10,000 PSI air/hydraulic pump,
5 ton ram
Part # Description
CI96-SA5
CI96-SA4
CI93-SA3
CI96-SA1
31-300
CI93-19
CI96-18
CI93-10
CI93-11
crank spindle
jaw adjustment
push plate
ram support
hydraulic plug
single action spring
position pins (3)
ram support nut
holding jaws
Optional 10,000 PSI air/hydraulic pump
Dixon Valve & Coupling Co.
800 High Street
Chestertown, MD 21620
© 2012 DVCC CI96INHOUSE1112
877.963.4966
Fax: 800.283.4966
www.dixonvalve.com
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