Dixon CI9 User Manual
LARGE DIAMETER COUPLING INSERTER
CI9
Large Diameter Coupling Inserter
Operating Instructions
Mark hose to show where the end of the stem will be
1.
when the stem is fully inserted.
Lubricate the stem and ID of the hose with Dixon
3.
lube. Start the stem into the hose by hand so that the
stem won't grab the end of the hose.
Wrap chains around hose so that each chain tail
2.
is 180° from the other, and so that the chains are
behind the line drawn in step 1. Be sure that the
chains are wrapped as tight as possible.
Place the correct pusher plate on the end of the stem
4.
so that the stem is seated tight to the plate.
Place the cylinder end of the coupling inserter on the
5.
stud of the pusher plate as shown. Pull the chains
through the holes in the coupling inserter as shown
below. Be sure that the chains are pulled as tight as
possible, and are locked into the narrow sides of the
coupling inserter beam.
Extend the cylinder to insert the tting. If the coupling
6.
inserter begins to rock to one side, STOP extending
the cylinder and reposition the chains as described in
step 2.
If the cylinder runs out of stoke before the coupling
7.
is fully inserted, apply pressure to the back of the
cylinder, unlock and pull on the chains, and retract
the cylinder. Once the cylinder is fully retracted, relock the chains.
Continue inserting the tting as described in step 6.
8.
Repeat steps 6 and 7 until the tting is fully inserted.
Unlock the chains and remove the coupling inserter
9.
beam from the pusher plate.
11.
Remove the chains from the hose. Inspect the
hose body.
10.
Remove the pusher plate from the tting.
Required Pusher Plates
(must be purchased separately)
45CIPUSH - 4" and 5" hose ID (threaded, weld
end, victaulic)
68CIPUSH - 6" and 8" hose ID (threaded, weld
end, victaulic)
1012CIPUSH - 10" and 12" hose ID (threaded,
weld end, victaulic)
Dixon Valve & Coupling Co.
800 High Street
Chestertown, MD 21620
© 2010 DVCC CI9INHOUSE1010
877.963.4966
Fax: 800.283.4966
www.dixonvalve.com
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