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Black Bear
User Manual
52 pgs3.91 Mb0

Dixon Black Bear User Manual

BLACK BEAR
™
ZTR
®
Safety Instructions & Operator’s Manual
Model Year 2005
IMPORTANT - READ CAREFULLY
The information contained in this manual applies to all Dixon® Black Bear™ ZTR® mowers.
See your authorized Dixon® dealer for warranty service, parts and repairs or to answer any questions you may have about your new Dixon® ZTR®.
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TABLE OF CONTENTS
Page
SAFETY & WARNING....................................4-15
WARRANTY........................................................16
SPECIFICATIONS.............................................17
SEAT ADJUSTMENT........................................18
CONTROLS..................................................19-22
OPERATION INSTRUCTIONS....................23-33
CARE & MAINTENANCE...........................34-47
TROUBLESHOOTING.................................48-49
STANDARD SERVICE PARTS LIST..............50
BLACK BEAR™ Part Number 11249-0605
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SAFETY
RIDING LAWN MOWERS,
IF IMPROPERLY OPERATED
CAN CAUSE SERIOUS INJURY OR DEATH
Pictured below are the most common causes of injury to the operator or bystander. Please read and understand this manual to prevent injuries.
Blade Contact
Run Over
Tip Over
Back Over
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SAFETY
Safety Alert Symbol
When you see this symbol, BE ALERT
to the potential for injury.
Follow the recommended safety precautions and
safe operating practices.
DANGER
(highlighted in red)
indicates an imminently hazardous
situation which, if not avoided, will result
in death or serious injury.
WARNING
(highlighted in orange) indicates a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
CAUTION
(highlighted in yellow)
indicates a potentially
hazardous situation which,
if not avoided, may result in minor
or moderate injury. It may also
be used to alert against
unsafe practices.
5
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
GENERAL OPERATION:
Read, understand, and follow all instructions in this manual and on the mower before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the mower.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.
Be aware of the mower discharge direction and do not point it at anyone. Mower blades can throw rocks or other debris.
Do not operate the mower without either the entire grass catcher or the deflector in place. This will decrease the possibility of injury from objects being thrown by the mower blades.
Never carry passengers. They may fall off and become seriously injured or interfere with safe operation of the mower.
Mowing in reverse is not recommended because it is difficult to maintain a clear vision of the mowing path. However, should it become necessary to back up, remember to look down and behind before backing.
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and while
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
GENERAL OPERATION (continued):
Never leave a running mower unattended. Always turn off blades, set parking brake, stop engine and remove key before dismounting.
Turn off blades when not mowing. Injury could occur from contact with moving parts.
Under no circumstances under the mower deck or in the chute while blades or impeller are still running.
To avoid personal injury from accidental clutch engagement, stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the mower while under the influence of alcohol or drugs.
Slow down before turning to reduce the risk of tip-over.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the mower into a trailer or truck. Push, do not ride the mower when loading and unloading.
should you place hands or feet
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WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
GENERAL OPERATION (continued):
Protect your eyes. Always wear safety goggles or safety glasses with side shields when operating mower.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
To protect against possible tip-over, follow the manufacturer’s recommendation for wheel weights and counterweights.
Maintain or replace safety & instruction labels as needed.
The engine exhaust from this product contains chemicals known to the State of California to cause cancer
, birth defects or other reproductive harm.
8
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
SLOPE OPERATION:
Slopes are a major factor related to loss-of-control
and tip-over accidents, which can result in
severe injury or death.
All slopes require extra caution. If you feel uneasy
on a slope, do not mow it!
DO
Mow across the slope with your Dixon® ZTR® -­never up or down. This will decrease the risk of tip-over.
Remove obstacles such as rocks, tree limbs, wires and other foreign objects that can be thrown by mower blades.
Watch for holes, ruts, roots and bumps. Uneven terrain could overturn the mower. Tall grass can hide such obstacles.
Use slow speed. Tires may lose traction on slopes even though the brakes are functioning properly.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope.
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WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
SLOPE OPERATION (continued):
DO (continued):
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
Use extreme caution when operating the mower with attachments to prevent tip-over or roll-over.
If front wheels lift off the ground, pull levers back to stabilize the mower. Discontinue mowing the slope!
10
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
SLOPE OPERATION (continued):
DO NOT
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Rapid uphill turns may cause tip-over.
Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the mower by putting your foot on the ground.
Do not use grass catcher or other attachments on steep slopes. The added weight may change the stability of the mower thus creating the potential for tip-over.
11
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
FIRE HAZARDS:
Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive.
Store all fuel in approved containers specifically designed for that purpose.
Allow engine to cool before refueling. Never remove fuel cap or add fuel with engine running.
Do not smoke while refueling or operating the mower.
To reduce fire hazard, keep mower free of grass, leaves and other debris build-up.
If gasoline is spilled, do not attempt to start the engine. Move mower away from the area of the spill. Do not create any source of ignition until gas vapors have dissipated. Wipe up spilled fuel and dispose of waste properly.
If fuel is spilled on clothing, change clothing immediately.
Before storing, allow mower to cool. Clean fuel and oil spillage.
Never store the mower or fuel container inside a building where there is an open flame.
12
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
FIRE HAZARDS (continued):
To prevent fire or explosion, keep sparks and open flames away from battery.
Keep electrical connections clean and tight. Inspect them often. Loose connections and corrosion increase fire risk.
Before disconnecting the negative ground cable, make sure all switches are off. This decreases the chance of sparking and fire.
Use care when backing to avoid pushing the grass bags into the frame or “hot” exhaust muffler of the engine. Fire could result.
To prevent fire and explosion caused by static electricity:
Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
When practical, remove fuel powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, refuel such equipment on a trailer with a portable container, rather than from a fuel dispenser nozzle.
If a fuel dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not
use a nozzle lock-open device.
13
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
CHILDREN:
Tragic accidents can occur if the operator is not
alert to the presence of children.
Children are attracted to lawn mowers and the
mowing activity.
NEVER assume children will stay where they
were last seen.
Be alert to avoid accidents.
Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn mower off if a child enters the area.
Before and during backing look BEHIND and DOWN for small children.
Never carry children. They may fall off and be seriously injured or interfere with safe mower operation.
Never allow children to operate the mower.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
14
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
SERVICE:
Never run a mower inside a closed area or without proper ventilation.
Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running unless otherwise specified.
Grass catcher components are subject to wear, damage and deterioration which could expose moving parts or allow objects to be thrown. Frequently check components. Replace with original equipment parts when necessary.
Mower blades are sharp and can cut. Wrap blades or wear gloves, and use extra caution when servicing them.
Batteries contain sulfuric acid. To prevent burns, avoid contact with skin, eyes and clothing.
15
DIXON® ZTR® PRO SERIES COMMERCIAL/RESIDENTIAL WARRANTY POLICY
Black Bear™, Kodiak™, Grizzly™ & SilverTip™ Mowers
DIXON® WARRANTS ITS ZTR® MOWERS AGAINST DEFECTS IN MATERIAL AND
WORKMANSHIP FOR THE PERIODS SET FORTH BELOW. THE SOLE REMEDY UNDER
THIS WARRANTY IS REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS.
THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS:
1. COMMERCIAL WARRANTY (use other than, or in addition to, mowing at owner’s primary place of residence): a. First two years - 100% parts and labor subject to the conditions and limitations described herein with the exception of
non-covered items specified below.
b. Third year - limited to 100% parts cost as shown in the current Dixon® Parts Price List and subject to the conditions and
limitations as described herein.
c. Attachments marketed through or approved by Dixon Industries, Inc. are warranted for one year parts and labor in commercial
use applications. d. Pro Series Models are not subject to hour meter restrictions. e. Warranty applies to new and unused mowers and
2. RESIDENTIAL WARRANTY (used only at owner’s primary place of residence): a. Three years - 100% parts and labor subject to the conditions and limitations described herein for a period of three years from
date of purchase by the original owner.
b. Attachments marketed through or approved by Dixon Industries, Inc., are warranted for two years parts and labor in residential
use applications.
c. Warranty applies to new and unused mowers and
3. Lifetime warranty on all frames and leading edge of all fabricated (welded) decks.
4. All Dixon® warranty must be accomplished by authorized Dixon® dealers and in accordance with Dixon® warranty policy and allowances. All warranty claims must be submitted to Dixon Industries for approval.
is not transferable.
is transferable.
5. Warranty labor reimbursement to dealers based on published Dixon® flat rate schedule.
6. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration. The use of parts or components other than those supplied by Dixon Industries VOIDS ALL WARRANTY.
7. Battery warranty is limited to one year from date of manufacture.
8. The following items are not a. Routine maintenance or adjustments to include any oils, filters or other fluids used. b. Belts, blades and tires. c. Pick up and delivery charges for transportation of mower to and from an authorized Dixon® dealer’s place of business. d. Engines. These are covered under a separate warranty by each individual engine manufacturer. Consult engine manual
for warranty details.
e. Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower.
9. THERE IS NO OTHER EXPRESS WARRANTY. TO THE EXTENT PERMITTED BY LAW, ALL IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED; OTHERWISE, ALL SUCH IMPLIED WARRANTIES ARE LIMITED TO THE SAME DURATION AND REMEDIES AS THE EXPRESS WARRANTY. ALL LIABILITIES FOR CONSEQUENTIAL DAMAGES UNDER ANY EXPRESS OR IMPLIED WARRANTY ARE EXCLUDED.
covered by this warranty policy:
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