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BC218

Dixon BC114, BC214, BC318, BC328, BC428 Instruction & Operation Manual

...
Instruction & Operation Manual
Read and understand this manual prior to
installing, operating or servicing this equipment
BC/BP-Series Centrifugal Pump
Updated March 2018
2 Instruction & Operation Manual800.789.1718
Table of Contents
Dimensions ............................................... 6-7
Installation .............................................. 8-15
'D' seal pump assembly ..................... 8-9
'DG' seal pump assembly ...............10-11
BP-Series Impeller Installation ............11
Location ...............................................12
Leveling ...............................................12
Piping guidelines ........................... 13-15
General ........................................13
Suction ................................... 13-14
Discharge .....................................14
Valve location ...............................15
Electrical .....................................................15
Safety Information
The following DANGER, WARNING and CAUTION signs are contained in this manual.
To avoid serious injury and/or possible damage to equipment, pay attention to these messages.
Hazards or unsafe practices which could result in severe personal injury or death. The word
DANGER is used in the most extreme cases.
Hazards or unsafe practices which could result in minor or moderate injury.
May also be used to alert against an unsafe operating or maintenance practice.
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
Use only replacement parts and devices recommended by the manufacturer to maintain the
integrity of the equipment. Make sure the parts are properly matched to the equipment series,
model, serial number and revision level of the equipment.
Safety labels are placed on every pump. Do not remove any labeling on any BC/BP-Series pump.
Replace any label that is missing.
DO NOT modify any Dixon Sanitary product. Non-factory modications could create hazardous
conditions and voids all warranties. DO NOT attempt to use a Dixon Sanitary product in any
application that exceeds the product rating.
Operation .............................................. 16-18
Priming the Pump .......................... 16-17
Starting the Pump................................18
Stopping the Pump ..............................18
Maintenance ......................................... 18-20
Scheduled Maintenance ......................18
Disassembly & Inspection ...................19
Seal Maintenance & Repair.................20
Troubleshooting .................................... 21-22
Model No.s & Part No.s ........................ 23-25
Pump model No.s ................................23
Part number key ..................................24
Common parts .....................................24
Variable parts ......................................25
Repair Kits ..................................... 26-27
ADDENDUM: Older Version Adapter
and Guard Assembly ..................... 28-34
Warranty .....................................................35
PUMP
3Instruction & Operation Manual 800.789.1718
Care of Stainless Steel
The stainless steel components in Dixon Sanitary equipment are machined, welded and assembled by skilled craftsmen using manufacturing methods that preserve the corrosion-resistant quality of the stainless steel.
Retention of corrosion-resistant qualities under processing conditions requires regular attention to the precautions listed below.
1. Regularly check all electrical devices connected to the equipment for stray currents caused by improper grounding, damaged insulation or other defects. Corrosion: Pitting often occurs when stray currents come in contact with moist stainless steel.
2. Never leave rubber mats, ttings, wrenches, etc. in contact with stainless steel. Corrosion: Pitting or galvanic action. Objects
retard complete drying, preventing air from reforming the protective oxide lm. Galvanic corrosion occurs when two dissimilar
metals touch when wet.
3. Immediately rinse equipment after use with warm water until the rinse water is clear. Clean the equipment (manual or CIP) as soon as possible after rinsing. Corrosion: discoloration, deposits, pitting. Product deposits often cause pitting beneath the particles.
4. Use only recommended cleaning compounds. Purchase chemicals from reputable and responsible chemical manufacturers familiar with stainless steel processing equipment, they continuously check the effects of their products on stainless steel.
5. Use cleaning chemicals exactly as specied by the manufacturer. Do not use excessive concentrations, temperatures or exposure times. Corrosion: Pitting, discoloration, stress cracks. Permanent damage often occurs from excessive chemical concentrations, temperatures or exposure times.
6. For manual cleaning, use only soft non-metallic brushes, sponges or pads. Brush with the grain on polished surfaces, avoid scratching the surface. Corrosion: Pitting, scratches. Metal brushes or sponges will scratch the surface and promote corrosion over a period of time. Metal particles allowed to remain on a stainless steel surface will cause pitting.
7. Use chemical bactericides exactly as prescribed by the chemical manufacturer in concurrence with local health authority. Use the lowest permissible concentration, temperature and exposure time possible. Flush immediately after bacterial treatment.
In no case should the solution be in contact with stainless steel more then 20 minutes. Corrosion: Protective lm destroyed. Chlorine and other halogen bactericides can destroy the protective lm. A few degrees increase in temperature greatly
increases chemical activity and accelerates corrosion.
8. Regularly inspect the joints in pipelines. Be sure all connections are tight tting without binding. Corrosion: Crevice corrosion. Small crevices caused by improperly seated gaskets will promote crevice corrosion. Stainless steel under stress will develop stress cracking especially in the presence of bactericides containing chlorine.
9. Regularly inspect equipment for surface corrosion (i.e. pitting deposits, stress cracks, etc.). If deposit or color corrosion is detected, remove it immediately using mild scouring powder and detergents. Rinse thoroughly and allow to air dry. Review production and cleaning procedures to determine the cause. Note: If corrosion is not removed, the protective lm cannot be restored and corrosion will continue at an accelerated rate.
4 Instruction & Operation Manual800.789.1718
Introduction
This manual contains installation, operation, cleaning, repair instructions, model numbering structure and parts list for the Dixon Sanitary BC/BP-Series centrifugal pumps.
The Dixon Sanitary BC/BP-Series centrifugal pump is made up of two sections: the pump components (uid end) and the motor
assembly. The pump is mounted on the drive motor with an adapter and is coupled to the motor with a stainless steel stub shaft. The
pump impeller on the BC-Series is mounted on the stub shaft and is secured with a oating impeller retainer pin. The pump impeller
on the BP-Series is secured with a threaded impeller nut.
The casing is joined to the adapter by a heavy duty cast clamp. This design allows the casing outlet to be rotated to various positions.
An adjustable leg kit is an option for mounting to the motor and is designed to meet sanitary requirements. This conguration simplies the installation and ease of leveling.
Key No. Description
P1 Casing
P2 Impeller
P6A Shaft Set Screws
P6E Stub Shaft
P11 'D' Back Plate
P11F Back Plate Pins *
P24 Impeller Retainer
P71 Adapter
P71A Adapter Pins *
P75 Clamp Assembly
P80 Carbon Seal
P80A Seal Cup
P80B Seal O-ring
P80C Spring
P80K Seat Screw
P80L Drive Collar
P90 Casing Gasket
P131 Guard Set
P207 Leg Kit
Key No. Description
P11H 'DG' Back Plate
P17J Gland Ring
P17K Gland Bolt
P17M Washers
P80N Seal Seat
P80P Outboard Gasket
P80R Inboard Gasket
DG Seal
* not used on BC114/214 DG Models
** used for cascade seal option
Key No. Description
P5 F Seal Fitting **
F Seal
Key No. Description
P6P Stub Shaft
P25 Impeller Nut
P25A Impeller O-ring
BP Threaded Impeller Nut
PUMP
5Instruction & Operation Manual 800.789.1718
Mechanical Specications
• Motor: standard C-face, 1750 and 3450 RPM, TENV/TEFC
and washdown, foot mounted
• Additional motor types available upon request
• Mounting: pump head mounted to a C-Face motor
Motors and Mounting
• Nominal Capacity: up to 1200 GPM
• Temperature: 32°F to 212°F, consult Dixon Sanitary for other
temperatures
• Nominal speed: up to 3500 RPM - 60 Hz
Performance Characteristics
• Casing: 316L stainless steel
• Impeller: CF8M (316) stainless steel
• Backplate: 316L stainless steel
• Stub Shaft: 316L stainless steel
• Adapter: 304 stainless steel
• Optional Leg Kit: 304 stainless steel
• Seal Types: externally balanced 'D', 'DG' and 'F' with clamped
in seat
• Rotary Seal Material: carbon and silicon carbide
• 'DG' Seal Seat Material: silicon carbide, ceramic and tungsten
carbide
• Elastomers: Buna, EPDM, silicone and FKM
• Finish: sanitary polish 32RA
Standard Construction
3500 RPM
1750 RPM
6 Instruction & Operation Manual800.789.1718
Dimensions
All dimensions are given in inches
* only applies to the BC/BP 328/428
** contact Dixon Sanitary for exact measurement
Pump Model
Connection Sizes
Inlet Outlet
BC[BP]114 1.50 1.50
BC[BP]214 2.00 1.50
BC[BP]216 2.00 1.50
BC[BP]516 2.50 1.50
BC[BP]218 2.00 1.50
BC[BP]318 3.00 1.50
BC[BP]328 3.00 2.00
BC[BP]428 4.00 2.00
BP441 4.00 4.00
BP641 6.00 4.00
Pump Model
Frame
Size
A
AA
(Conduit
Size)
AB B D E F L P X Y Z
BC/BP 114
BC/BP 214
56C 8.50 0.50 5.00
**
3.50 4.88 3.00
6.22 6.63
3.63 1.63 2.63143/145TC 9.50 0.75 5.25 5.50 4.00
182/184TC 10.63 0.75 5.88 4.50 7.50 4.50 6.78 7.88
BC/BP 216
BC/BP 516
56C 8.50 0.50 5.00
**
3.50
4.88 3.00
6.06 6.63
4.50 1.94 3.69
143/145TC 9.50 0.75 5.25 5.50 4.00
182/184TC 10.63 0.75 5.88 4.50 7.50 4.50 6.69 7.88
213/215TC 13.88 1.00 7.38 5.25 8.50 5.50 7.81 9.56
254/256TC 18.00 1.00 9.63 6.25 10.00 8.25 8.50 12.94
BC/BP 218/318
BC/BP 328/428
182/184TC 10.63 0.75
5.88
**
4.50 7.50 4.50 6.94 7.88
5.50
1.94
4.75
5.88 2.25 *
213/215TC 13.88 1.00
7.38
5.25 8.50 5.50 7.31 9.56
1.94
7.38 2.25 *
254/256TC 18.00 1.00
9.63
6.25 10.00 8.25 8.19 12.94
1.94
9.63 2.25 *
284/286TC 19.00 1.50
13.13
7.00 11.00 9.50 8.81 14.63
1.94
13.13 2.25 *
324/326TC 20.50 2.00
14.13
8.00 12.50 10.50 9.69 16.50
1.94
14.13 2.25 *
BP4410
BP6410
213/215TC 13.88 1.00 7.38
**
5.25 8.50 5.50
10.53
9.56
7.35 3.25 7.60
254/256TC 18.00 1.00 9.63 6.25 10.00 8.25 12.94
284/286TC 19.00 1.50 13.13 7.00 11.00 9.50 11.16 14.63
324/326TC 20.50 2.00 14.13 8.00 12.50 10.50 10.53 16.50
PUMP
7Instruction & Operation Manual 800.789.1718
Dimensions
Frame Size E F G H J
56C 3.00 1.50 5.00 8.50 NA
140TC 5.00 1.50 5.00 9.50 1.00
180TC 5.50 1.50 5.00 10.63 1.00
210TC 7.00 1.50 5.00 13.88 1.50
250TC 10.00 1.50 5.00 18.00 1.75
280TSC 11.00 1.50 5.00 19.00 1.50
320TSC 12.00 1.50 5.00 20.50 1.50
All dimensions are approximate;
for exact dimensions contact Dixon Sanitary
All dimensions are given in inches
8 Instruction & Operation Manual800.789.1718
Installation
Unpacking
Carefully unpack all parts of the pump and inspect for damages that may have occurred during shipment. Report any damages to the carrier immediately.
The ports on the pump are protected with a plastic cover. If any covers are missing or damaged, inspect the ports on the pump thoroughly for any damage.
Tools Needed
If you have purchased a uid end and will be assembling the pump to a motor the following tools will most likely be used:
'D' Seal Pump Assembly
• Flat head screw driver
• Allen wrenches
• Open ended wrenches
• Feeler gauge
• Calipers
• Pliers
• Rubber mallet
1. Install the adapter onto the motor using (4) bolts and (4) lock washers.
2. Stub shaft alignment:
a. Make sure that the key is in the motor shaft, then slide stub shaft onto motor shaft. Do not
tighten set screws.
b. Set back plate on adapter face.
c. Slide impeller onto stub shaft end.
d. Using feeler gauge between back plate and impeller position stub shaft so that the gap is
equal to .060"
± .010
. (see gure no.1)
e. Add thread locker to shaft set screws and tighten set screws to stub shaft.
f. Remove impeller and back plate.
3. Slide drive collar large end rst over the stub shaft. Position collar and set dimension 'A' to
0.6". (see gure no.2)
4. Tighten collar set screws.
a. Place seal spring over stub shaft and down onto the drive collar.
b. Place cup on the top of the spring and rotate the cup until the tab on the bottom of the cup
abuts the end of the spring coil. Line the notch in the cup with the extrusion pin on the drive collar. (see gure no. 3)
c. Place seal O-ring into the back of the carbon seal and slide the seal O-ring assembly onto
stub shaft, lining the notches in the carbon seal up with the pins on the cup.
d. Check to make sure that slot in cup is still aligned with the extrusion in the drive collar.
(see gure no.3)
5. Screw back plate pins into back plate. (see gure no.4)
6. Position casing gasket on circumference of the back plate.
7. Check that both the seal face on the back plate and the seal face of the carbon seal are
completely clean. Even the oils from your skin are not acceptable on these two surfaces. Clean faces thoroughly with a clean, lint free cloth.
continued on next page ...
COLLAR
EXTRUSION
CUP
SLOT
Figure No. 1
Figure No. 2
Figure No. 3
PUMP
9Instruction & Operation Manual 800.789.1718
8. Assemble back plate to adapter.
a. Place the back plate assembly onto the adapter. Put even pressure down on the back plate
until it is completely seated on the adapter. (see gure no.5)
b. Check that the drive collar extrusion is fully engaged in the slot on the cup.
c. Rotate the back plate so that the back plate pins engage the adapter pins, holding it in
place.
d. With back plate depressed completely to the adapter, inspect the spring to ensure there is some space between the coils. If the coil is too tight, repeat step 5 and add 0.05" to dimension 'A' and re-check spring coil. Repeat if necessary.
9. Install the impeller.
a. Insert the impeller retainer into the hole near the end of the stub shaft so that it is centered
in the shaft.
b. Slide the impeller onto the stub shaft.
c. Using a small hex key or screw driver push the impeller retainer so that it is sticking out one
end as far as it will allow, thus locking the impeller into place.
10. Close and seal the pump.
a. Place casing onto assembly with casing outlet pointing in the desired position.
b. While applying sufcient pressure to bring adapter and casing together put on and tighten
clamp. Wing nut tightened to 25 lb. of torque.
11. Attach guards to both sides of the pump adapter. Tighten guard fasteners to ensure that the
guards are securely in place.
Installation
'D' Seal Pump Assembly
... continued from previous page
A
B
A
B
Figure No. 4
Figure No. 5
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10 Instruction & Operation Manual800.789.1718
Installation
'DG' Seal Pump Assembly
1. Install the adapter onto the motor using (4) bolts and (4) lock washers. For BP441 and 641
models add adapter pins.
2. Stub shaft alignment:
a. Make sure that the key is in the motor shaft, then slide stub shaft onto motor shaft. Do not
tighten set screws.
b. Set back plate on adapter face.
c. Slide impeller onto stub shaft end.
d. Using feeler gauge between back plate and impeller position stub shaft so that the gap is
equal to .060"
± .010
. (see gure no.6)
e. Add thread locker to shaft set screws and tighten set screws to stub shaft.
f. Remove impeller and back plate.
3. Slide drive collar large end rst over stub shaft until it will not slide any further. For BP441 and
641 models, position collar and set dimension 'A' to 1.65". (See gure no. 7)
4. Tighten collar set screws.
a. Place seal spring over stub shaft and down onto the drive collar.
b. Place cup on the top of the spring and rotate the cup until the tab on the bottom of the cup
abuts the end of the spring coil. Line the notch in the cup with the extrusion pin on the drive collar. (see gure no. 8)
c. Place seal O-ring into the back of the carbon seal and slide the seal O-ring assembly onto
stub shaft, lining the notches in the carbon seal up with the pins on the cup.
d. Check to make sure that slot in cup is still aligned with the extrusion in the drive collar.
(see gure no.8)
5. Assemble 'DG' seal back plate. (see gure no.9)
6. Position casing gasket on circumference of the back plate.
7. Check that both the seal face on the back plate and the seal face of the carbon seal are
completely clean. Even the oils from your skin are not acceptable on these two surfaces. Clean faces thoroughly with a clean, lint free cloth.
8. Assemble back plate to adapter.
a. Place the back plate assembly onto the adapter. Put even pressure down on the back plate
until it is completely seated on the adapter.
b. Check that the drive collar extrusion is fully engaged in the slot on the cup.
9. Install the impeller.
a. Insert the impeller retainer into the hole near the end of the stub shaft so that it is centered
in the shaft.
b. Slide the impeller onto the stub shaft.
c. Using a small hex key or screw driver push the impeller retainer so that it is sticking out one
end as far as it will allow, thus locking the impeller into place.
10. Close and seal the pump.
a. Place casing onto assembly with casing outlet pointing in the desired position.
b. While applying sufcient pressure to bring adapter and casing together put on clamp. Wing
nut tightened to 25 in. lb. of torque. For BP441 & 641 models with bolted clamp, all nuts are tightened to 20 ft. lb. of torque.
11. Attach guards to both sides of the pump adapter. Tighten guard fasteners to ensure that the guards are securely in place.
Figure No. 6
COLLAR
EXTRUSION
CUP
SLOT
Figure No. 8
Figure No. 9
Figure No. 7
PUMP
11Instruction & Operation Manual 800.789.1718
Installation
BP-Series Impeller Installation
D-Seal
Replace Step 9 on page 9 with the following:
11. Install the impeller.*
a. Slide the impeller onto the stub shaft.
b. Place the impeller nut O-ring onto the stub shaft.
c. Thread the impeller nut and torque as per the ratings.
DG-Seal
Replace Step 9 on page 10 with the following:
10. Install the impeller.*
a. Slide the impeller onto the stub shaft.
b. Place the impeller nut O-ring onto the stub shaft.
c. Thread the impeller nut and torque as per the ratings.
* For 441/641 models
a. Place the impeller O-ring onto the stub shaft.
b. Slide the impeller onto the stub shaft.
c. Place the impeller nut O-ring onto the stub shaft.
d. Thread the impeller nut and torque as per the ratings.
Pump Model In Lbs.
114 100
216 210
218/328 350
4410 450
BP-Series Threaded Impeller Nut Torque Ratings
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