Dixon 7000 User Manual

Operator's Manual

7000 SERIES

ZTR® MOWERS

2000

1Page

IMPORTANT - READ CAREFULLY

The Dixon®ZTR®Mower is both easy and fun to operate. However,
any power mower must be operated properly to be safe. It is not a toy

or a recreational vehicle. Before you start to use the mower, read the
operator's manual carefully and become completely familiar with the
controls.

The information in this operator's manual applies to all Dixon

®

ZTR®7000 Series Commercial Mowers. Your Dixon dealer will gladly
answer any questions.

See your dealer for warranty service, parts and repairs.

DIXON INDUSTRIES, INC.
A BLOUNT International Inc. Co.
PO BOX 1569
COFFEYVILLE KS 67337 0945
316 251 2000

2Page

INDEX

SAFETY..........................................................Pages 4-9

WARRANTY POLICY .....................................Page 10

SPECIFICATIONS ..........................................Page 11

SEAT ADJUSTMENT.....................................Page 12

CONTROLS....................................................Pages 13-16

OPERATION INSTRUCTIONS.......................Pages 17-22

CARE AND MAINTENANCE .......................... Pages 23-33

STANDARD SERVICE PARTS LIST .............Page 34

TROUBLESHOOTING ...................................Pages 35-36

7000 Series
Part No. 13091-0500

3Page

SAFETY

RIDING LAWNMOWERS, IF IMPROPERLY OPERATED,

CAN CAUSE SERIOUS INJURY OR DEATH

The most common causes of injury to the operator or bystander...

BLADE CONTACT TIP-OVER

BACK-OVERRUN-OVER

...read and understand this manual to prevent injuries.

Page 4

SAFETY

Safety Alert Symbol

When you see this symbol,

BE ALERT to the potential for injury.

Follow recommended safety precautions and safe

operating practices.

Danger

indicates an imminently hazardous situation

which, if not avoided, will result in death or

serious injury.

Warning

indicates a potentially hazardous situation
which, if not avoided, could result in death

or serious injury.

Caution

indicates a potentially hazardous situation

which, if not avoided, may result in minor or

moderate injury. It may also be used to alert

against unsafe practices.

Page 5

SAFETY

This cutting mower is capable of amputating hands & feet,

and throwing objects.

Failure to observe the following safety instructions could result in

serious injury or death.

GENERAL OPERATION:

• Read, understand, and follow all instructions in the manual and on the mower before
starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the mower.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown
by the blade.

• Be sure the area is clear of other people before mowing. Stop mower if anyone enters the
area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before
and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate
the mower without either the entire grass catcher or the deflector in place.

• Slow down before turning.

• Never leave a running mower unattended. Always turn off blades, set parking brake, stop
engine, and remove key before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the mower while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the mower into a trailer or truck. Do not ride the
mower when loading & unloading.

• Always wear safety goggles or safety glasses with side shields when operating mower.

• Data indicates that operators, age 60 years and above, are involved in a large percentage
of riding mower-related injuries. These operators should evaluate their ability to operate
the riding mower safely enough to protect themselves and others from serious injury.

• Follow the manufacturer's recommendation for wheel weights or counterweights.

• Maintain or replace safety and instruction labels, as necessary.

Page 6

W ARNING:

The engine exhaust from this product contains chemicals known to the
California to cause cancer, birth defects or other reproductive harm.

State of

SLOPE OPERATION:

Slopes are a major factor related to loss-of-control and tip-over

accidents, which can result in severe injury or death.

All slopes require extra caution.

SAFETY

If you cannot back up the slope or if you feel uneasy on it,

DO

Mow across the slope with your Dixon ZTR - never up or down.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall

grass can hide obstacles.
Use slow speed. Tires may lose traction on slopes even though the brakes are

functioning properly.
Use extra care with grass catchers or other attachments. These can change the

stability of the mower.
Keep all movement on the slopes slow and gradual. Do not make sudden changes

in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and

proceed slowly down the slope.
If front wheels lift off the ground, pull the levers back to stabilize the mower.

do not mow it!

DO NOT

Do not turn on slopes unless necessary, and then, turn slowly and gradually
downhill, if possible.

Do not mow near drop-offs, ditches, or embankments. The mower could suddenly
turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the mower by putting your foot on the ground.
Do not use grass catcher on steep slopes.

Page 7

SAFETY

CHILDREN:

Tragic accidents can occur if the operator is not alert to the

presence of children.

Children are attracted to lawn mowers and the mowing activity.

NEVER assume children will stay where they were last seen.

Be alert to avoid accidents.

• Keep children out of the mowing area and under the watchful care
of another responsible adult.

• Be alert and turn mower off if a child enters the area.

• Before and during backing, look behind and DOWN for small
children.

• Never carry children. They may fall off and be seriously injured or
interfere with safe mower operation.

• Never allow children to operate the mower.

• Use extra care when approaching blind corners, shrubs, trees, or
other objects that may obscure vision.

Page 8

SAFETY

SERVICE:

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are

explosive.

Use only an approved container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool before

refueling. Do not smoke.
Never refuel the mower indoors.
Never store the mower or fuel container inside a building where there is an open flame.
If fuel is spilled on clothing, change clothing immediately.
To prevent fire and explosion caused by static electricity:

Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner.

Always place containers on the ground away from your vehicle before filling.

When practical, remove gas-powered equipment from the truck or trailer and refuel
it on the ground. If this is not possible, then refuel such equipment on a trailer with a
portable container, rather than from a gasoline dispenser nozzle.

If a gasoline dispenser nozzle must be used, keep the nozzle in contact with the rim
of the fuel tank or container opening at all times until fueling is complete. Do not use a
nozzle lock-open device.

• Never run a mower inside a closed area. The exhaust fumes are toxic.

• Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good
condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep mower free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage. Allow
mower to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could
expose moving parts or allow objects to be thrown. Frequently check components and
replace with original equipment parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution
when servicing them.

• Batteries contain sulfuric acid. To prevent burns avoid contact with skin, eyes and clothing.
To prevent a fire or explosion keep sparks and open flames away from battery.

• Before disconnecting the negative (-) ground cable, make sure all switches are OFF.

Page 9

DIXON INDUSTRIES, INC.
a BLOUNT company
AIRPORT INDUSTRIAL PARK
PO BOX 1569
COFFEYVILLE KS 67337 0945
316 251 2000
FAX [phone]

DIXON LIMITED W ARRANTY POLICY - COMMERCIAL MODELS

Models 6000 & 7000

WARRANTY: Home Owner Application: This Dixon Warranty term is for a period of two (2) years from
date of purchase. Commercial Application: Dixon mowers used for commercial application are warranted
for 1 year from the date of purchase. Commercial use is specified as use other than, or in addition to,
mowing at owner's primary place of residence.

DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP

AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS.

THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS:

1. Warranty applies only to original retail purchaser of new and unused mowers and accessories.

2. All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon
warranty policy and allowances. All warranty claims must be approved by Dixon Industries, Inc.

3. Battery warranty: Limited to

90 days from date of purchase.

4. Accessories Warranty (Grass Catchers, Snow Blades, Covers, etc.): Limited to 90 days from date of
purchase.

5 Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration.

The use of parts or components other than those supplied by Dixon Industries, Inc. VOIDS ALL
WARRANTY.

6. The following items are not covered by this warranty policy:

(a) Pick up and delivery charges for transportation of mower to and from an Authorized Dixon dealer's

place of business.
(b) Routine maintenance or adjustments.
(c) Belts/cutting blades/HydroGear filters.
(d) Engines -- All engines used on Dixon ZTR mowers are warranted by each individual engine

manufacturer.
(e) Any costs or expense of providing substitute equipment while repair work is being performed on a

warranted mower.

7. There is no other express warranty. Implied warranties, including those of merchantability and fitness for
a particular purpose, are limited to the same duration of the express warranty, and to the extent permitted
by law any and all implied warranties are excluded. Liabilities for consequential damages under any and
all warranties are excluded.

Page 10

SPECIFICATIONS

7000 Series

CHASSIS: 11 GA - rectangular tube

BODY: Folded sheet metal.
SEAT: Designed for operator comfort with padded back and arm rests. Seat is

adjustable fore and aft.

MOWER DECK: 2 Decks are available. Both decks are made of 10 GA fabricated welded

construction with 7 GA reinforcement plate. 3 blades combine for either
a 52" or 60" cut width. Cut height approximately 1.5" to 5" via 7 position

lift handle.
BLADE DRIVE: Electric clutch
DRIVE SYSTEM: Each rear wheel is independently driven by a HydroGear BDU-10L

Series 70 hydrostatic transmission. The hydrostatic transmissions, in

turn, power a fully enclosed HydroGear gearbox.
ENGINE: 25HP Kohler Command, 4-Cycle, V-Configuration, Overhead Valve,

Air-Cooled, Gasoline, Vertical Shaft, Aluminum Head, and Crankcase

with Cast Iron Liners, Full Pressure Lubrication/Full Flow Filter, Pulse-

type Fuel Pump, Fixed Jet Carburetor w/Smart-Choke, Electronic Ignition,

In-Line Fuel Filter, Dual Element Air Cleaner.
STARTING SYSTEM: Electric by key switch operation with safety interlocks on parking brake

and blade drive clutch.
TIRES: Front 13-5.00x6

Rear 23-9.50x12
RECOMMENDED Front 12 lbs.

TIRE PRESSURE: Rear 12 lbs.
CAPACITIES: Fuel - 11 gallons (approx)

Hydrostat oil tank - 3 quart with in-line 40 micron filter

Hydrostat oil recommendation, refer to page 36

Engine - 2 qts. SAE 10W30 (with filter)
DIMENSIONS: Width 61"(52" Deck), 69-1/2"(60" Deck)

Height 43"

Length 81" (52” Deck), 81” (60” Deck)

Weight 915 lbs.(48" Deck), 916 lbs.(60" Deck)
NOTE: Additional information provided in service instructions under the individual

component.

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

Page 11

SEAT ADJUSTMENT

INSTRUCTIONS

Model 7025

1. Grasp seat slide adjuster and move it into adjustment
position.

2. Slide seat forward or backward.

3. Release seat slide adjuster.

Page 12