Dixon 700 User Manual

TABLE OF CONTENTS
P-11408
I. OWNER INFORMATION
Warranty Information -------------------------------------------- ||
Specifications------------------------------------------------------- |||
Accident Patterns ------------------------------------------------------1
Safety Instructions and Recommendation -----------------------1
Safety Interlock Systems ---------------------------------------------3
III. START UP AND OPERATION
Checklist Before Operation -------------------------------------------3
Control Locations-----------------------------------------------------------4
Operation ----------------------------------------------------------------- 4
Mowing Recommendations------------------------------------------- 6
VI. MAINTENANCE
Maintenance Schedule ------------------------------------------------6
Maintenance Instructions -------------------------------------------- 7
Leveling the Deck-------------------------------------------------------10
Raising and Lowering Deck for Servicing ------------------------11
Trouble Shooting Checklist ------------------------------------------13
Wiring Schematic--------------------------------------------------------15
(2/99)
DIXON LIMITED WARRANTY POLICY - HYDRO-GEAR MODELS
SEE DEALER FOR DETAILS
n P-11408
WARRANTY: Dixon Commercial Warranty term is for a period of one (1) year from date of purchase or 400 hours of use, whichever occurs first. Mowers used for residential homeowner applications (used only at owner's primary place of residence) are warranted for two (2) years from date of purchase or 400 hours of use, whichever occurs first. DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS:
1. Warranty applies only to original retail purchaser of new and unused mower and accessories.
2. All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and allowances. All warranty claims must be approved by Dixon Industries, Inc.
3. Battery warranty. Limited to 90 days from date of purchase.
4. Accessories Warranty (Grass Catchers, Snow Blades, Tie Rakes, Covers, etc.): Limited to 90 days from date of purchase.
5. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration. The use of parts or components other than those supplied by Dixon Industries, Inc. VOIDS ALL WARRANTY.
6. The following items are not covered by this warranty policy:
(a) Pick up and delivery charges for transportation of mower to and from an Authorized Dixon Dealer's place of business. (b) Routine maintenance or adjustments. (c) Belts / chains / sprockets / cutting blades. (d) Engines - All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer.
(e) Any cost or expense of providing substitute equipment while repair work is being performed on a warranted mower.
7. There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular
purpose, are limited to the dame duration of the express warranty, and to the extent permitted by law and all implied
warranties are excluded. Liabilities for consequential damages under any and all warranties are excluded.
WARRANTY VALIDATION: At the time of sale, selling dealer must review each portion of this warranty document, complete the information section below, secure customer's signature and send copy to Dixon Industries, Inc.
/
(2/99)
P-11408 (2/99)
ACCIDENT PATTERNS TO AVOID
I. CONTACT WITH THE ROTATING
BLADE -- This accident usually happens when the operator is clearing the discharge chute of grass, (especially when the grass is wet), or when the operator adjusts the machine without turning it off and waiting for the blades to completely stop.
II. PROPELLED OBJECTS - Sticks,
rocks, wires, and other objects can be propelled out through the discharge chute or from under the mower housing. Bystanders are particularly vulnerable.
III. GRASS CATCHER OR GUARD - The
mower shall not be operated without either the entire grass catcher or guard
IV. OVERTURNING - This happens when riding
mowers are used on steep slopes, embankments or hills. The operator in these cases can come in contact with the blades or sustain injuries during a
V. MOWER RUNNING OVER THE
VICTIM ~ This usually happens when a riding mower is driven in reverse. The accident victims are most often young children whom, unseen by the operator of the mower, were in the area being
in place.
fall.
mowed.
SAFETY INSTRUCTIONS AND
RECOMMENDATIONS
1. PEOPLE WHO OPERATE, SERVICE,
OR ARE OTHERWISE ASSOCIATED
with the Zero Turning Radius Mower should be trained in its proper use and warned of its dangers. Before operating, adjusting, or servicing the Zero Turning Radius Mower they should read and understand this entire manual and the engine owner's manual.
2. AVOID CONTACT WITH MOVING PARTS. Keep hands and feet from under mowing deck and away from blades at all times. Turn engine (motor) off if you must unclog the chute.
3. AVOID HILLS AND SLOPES. Use
.extreme caution when mowing up or down slopes. NEVER mow across the face of a slope. If a slope must be ascended, back up the slope; drive forward when descending. Reduce ~ speed and use caution to start, stop and maneuver. To prevent loss of control on a slope avoid sharp turns, sudden changes in direction, and sudden stops and starts.
4. DISENGAGE POWER TO MOWER
BEFORE BACKING UP. Do not mow in reverse unless ABSOLUTELY necessary and then only after turning around and observing the entire area behind the mower. Go slowly. Most "running over victim" accidents occur in reverse.
5. BEGINNING OPERATORS SHOULD LEARN HOW TO STEER the Zero Turning Radius Mower before attempting to mow. Start with slow engine speed and drive without the blades engaged in an open area until comfortable with the machine.
"6. KNOW HOW TO STOP QUICKLY.
Know the location and operation of every control, especially how to brake and how to disengage the mower blades.
7. DO NOT MOVE STEERING CONTROL LEVERS
from forward position to reverse position rapidly. The speed and/or direction of travel is affected instantly by movement of the Steering Control Levers.
several minutes after running. Always make sure the gas cap is in place.
15. DO NOT SMOKE AROUND THE
or the gasoline storage container. Gasoline fumes can easily
ignite.
MOWER
8. DO NOT ALLOW CHILDREN TO
OPERATE MOWER. Do not allow
others who have not had instruction to operate mower.
9. ALWAYS TURN ENGINE OFF AND
REMOVE KEY before leaving the mower to prevent children and inexperienced operators from starting the engine. Never leave the mower unattended with engine running. Always wait for all moving parts and all sounds to stop before leaving operator's seat.
10. WEAR STURDY, ROUGH-SOLED
WORK SHOES AND CLOSE-FITTING SLACKS AND SHIRTS. Never operate
mower in bare feet, sandals or sneakers.
11. NEVER CARRY PASSENGERS.
12. KNOW THE AREA YOU ARE TO
MOW. Watch for hidden danger such roots, sticks, holes, bumps, and drop-offs, etc. Before mowing, pick mowed.
Sharp and hard objects can be
up all debris in area to be
propelled at a high speed and can act shrapnel. Walk through tall grass BEFORE MOWING to make sure there are no hidden dangers. Mow higher than desired in tall grass to expose any hidden objects and/or obstacles, clean the area, and then mow to the desired
height.
as rocks,
like
16. KEEP GASOLINE IN A WELL-
VENTILATED AREA away from your
living quarters and in tightly-capped safety cans. Never store mower with gasoline in the tank inside a building where fumes may reach open flame or
spark.
17. DISENGAGE BLADES, STOP ENGINE
AND REMOVE IGNITION KEY before
servicing. Be sure all moving parts and all sounds have stopped. Let engine cool and disconnect the spark plugs so the engine cannot start by accident. A SLIGHT ROTATION OF THE BLADES COULD START THE
ENGINE.
18. KEEP ALL NUTS, BOLTS, AND
SCREWS TIGHT
to be sure equipment is in safe working condition, especially blade mounting bolts.
19. VEHICLE SHOULD BE STOPPED
AND INSPECTED FOR DAMAGE after
striking a foreign object and the damage should be repaired before restarting and operating the equipment. Stop immediately and check for damage or loose parts if mower should start
20. DISENGAGE BLADES BEFORE
DRIVING ACROSS WALKS or
projecting objects.
vibrating.
any
13. NEVER REFUEL A MOWER
INDOORS.
Allow the engine time to cool before refueling. Unseen vapors may be ignited by a spark. Always clean up spilled gasoline. Never run the engine indoors in a garage or any other closed building. Allow engine to cool before storing in any enclosure. The engine exhaust and gasoline fumes are dangerous.
14. NEVER REMOVE THE FUEL CAP or
add gasoline to a running or hot engine that has not been allowed to cool for
21 KEEP SAFETY DEVICES AND
GUARDS IN PLACE. If any of the switches become inoperable, have them repaired immediately.
22. DO NOT STEP OR STAND ON THE
MOWER HOUSING.
the foot deck.
23. WATCH OUT FOR TRAFFIC near
Stop or stand only
roadways and when crossing roads.
24. DO NOT USE MOWER WHEN GRASS IS
2
WET OR SLIPPERY.
safety
on
P-11408 (2/99)
25. MOW ONLY DURING DAYLIGHT.
All
Models
3
P-11408
26. THIS MACHINE IS NOT MEANT FOR HIGHWAY OR STREET USE. It is not
a recreational vehicle and it should not be operated as such.
27. ALWAYS DISENGAGE THE MOWER
BLADE CLUTCH when transporting.
SAFETY INTERLOCK SYSTEM
Your Zero Turning Radius Mower is equipped with switches interlocked for your safety.
CHECKLIST BEFORE OPERATION
1. Make sure fuel tank is full. Use regular unleaded gasoline (see engine owner's manual for more details).
1. The mower blades must be disengaged before engine will start.
2. The Steering Control Levers must be in the neutral "OUT" position before the engine will start.
3. The engine will stop if the mower blade
clutch is engaged when the operator leaves the driver's seat.
4. The engine will stop if the Steering Control
Levers are not in the neutral
"OUT" position when the operator leaves the driver's seat.
5. The engine will stop if the brake is "SET" and the Steering Control Levers are moved to the "IN" position.
6. The engine will stop if the brake is "SET" and the mower blade clutch is engaged.
2. Make sure dirt and foreign matter is kept out of gas tank. Use a clean funnel and gas can.
3. Do not mix oil with gasoline.
4. Do not use white, high test or premium gasoline. Do not use de-icers, carburetor cleaners, or other such
additives.
5. Check the crankcase oil level. Make sure the engine is off. The mower should be parked on a level area. Do not overfill. (See your engine manual for
more detailed instruction.)
6. Check the hydrostatic transmission oil level.
(See "Maintenance" section of this
7. Check battery fluid level.
8. Inspect V-belts.
9. Check tire pressure:
Model
Front tires Rear tires 12psi
12psi
manual.)
10. Make sure underside of mower deck is of grass.
free
11. Make sure mower blades are sharp and secured tightly.
(2/99)
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