Dixon 52 - 27 KOH, 60 - 27 KOH, 60 - 30 KOH, 72 - 27 KOH User Manual

GRIZZLY SERIES

BLACK BEAR

ZTR

Operator’s Manual

™

ZTR

™

GRIZZLY 52, 27 KOH/968999588 GRIZZLY 60, 27 KOH/968999590 GRIZZLY 60, 30 KOH/968999591 GRIZZLY 72, 27 KOH/968999592

Please read the operator’s manual carefully and make sure you understand the instructions before using the unit.

English

IMPORTANT - READ CAREFULLY

The Dixon® ZTR® mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read this Operator’s Manual carefully. It contains valuable information that is necessary for the safe operation of the machine. Observe all safety rules and become completely familiar with the controls.

The information contained in this manual applies to all Dixon Grizzly™ ZTR® mowers.

See your authorized Dixon dealer for warranty service, parts and repairs or to answer any questions you may have about your new Dixon ZTR.

TABLE OF CONTENTS

GENERAL OPERATION..................................................................8-9

SLOPE OPERATION...................................................................10-11

ROLL OVER PROTECTION SYSTEM (ROPS) ..........................12-13

FIRE HAZARDS ..........................................................................14-15

CHILDREN, BYSTANDERS AND PETS .......................................... 16

SERVICE .......................................................................................... 17

TECHNICAL DATA ......................................................................19-22

CONTROLS .................................................................................24-27

CONTROL LEVERS........................................................... 24

PARK BRAKE .................................................................... 25

BLADE DRIVE.................................................................... 26

CHOKE AND THROTTLE CONTROL LEVER................... 26

MOWER DECK CUT HEIGHT LIFT LEVER ...................... 27

OPERATION INSTRUCTIONS........................................................ 28-

STARTING ....................................................................22-29

TESTING OF SAFETY INTERLOCK SYSTEMS ..........30-31

MOWING WITH A MULCHING ATTACHMENT............32-33

GRASS CATCHER ATTACHMENT ..............................34-35

SIDE DISCHARGE............................................................. 36

GRASS HEIGHT ................................................................ 37

TOWING............................................................................. 38

UNLOCK TRANSMISSION ................................................ 38

CARE AND MAINTENANCE .......................................................39-47

MAINTENANCE SCHEDULE............................................. 39

BLADES ............................................................................. 40

BELTS ................................................................................ 41

BATTERY ...........................................................................42

TIRES .................................................................................43

LUBRICATION ................................................................... 43

CHANGING THE ENGINE OIL ..........................................44

HYDROSTATIC TRANSMISSION .....................................45

SERVICE INTERVALS....................................................... 45

MOWER DECK LEVELING PROCEDURE........................ 46

CLEANING THE MOWER.................................................. 47

PARTS/SERVICE ............................................................................. 47

STANDARD SERVICE PARTS LIST................................................ 48

TROUBLESHOOTING.................................................................49-50

GRIZZLY SERIES™ Part Number 539 114590R1

SAFETY

RIDING LAWN MOWERS, IF IMPROPERLY

Pictured below are the most common causes of injury to the operator or bystander. Please read and understand this manual to prevent injuries.

Blade Contact

OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH

Run Over

Tip Over

Back Over

SAFETY

Safety Alert Symbol

When you see this symbol, BE ALERT

to the potential for injury.

Follow the recommended safety precautions and safe operating

practices.

DANGER

(highlighted in red)

indicates an imminently hazardous

situation which, if not avoided, will result

in death or serious injury.

WARNING

(highlighted in orange)

indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury.

CAUTION

(highlighted in yellow)

indicates a potentially

hazardous situation which,

if not avoided, may result in minor

or moderate injury. It may also

be used to alert against

unsafe practices.

WARNING

Failure to observe the following instructions could result in serious injury or death.

GENERAL OPERATION

Read, understand, and follow all instructions in this manual and on the mower before starting.

Only allow responsible adults, who are familiar with the instructions, to operate the mower.

Clear the area of objects such as rocks, toys, wire, etc., that could be picked up and thrown by the blade.

Be sure the area is clear of bystanders before mowing. Stop mower if anyone enters the area.

Never direct discharged material toward anyone. Avoid discharging against a wall or obstruction. Material may ricochet back toward the operator. Stop the blade(s) when crossing gravel surfaces.

Do not operate the mower without either the entire grass catcher or the deflector in place. This will decrease the possibility of injury from objects being thrown by the mower blades.

Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look

down and behind before and while backing. Never leave a running mower unattended. Always turn off blades,

set park brake, stop engine and remove key before dismounting. Turn off blades when not mowing. Injury could occur from contact

with moving parts. Under no circumstances should you place hands or feet under the

mower deck or in the chute while blades or impeller are still running.

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

WARNING

Failure to observe the following instructions could result in serious injury or death.

GENERAL OPERATION (continued)

To avoid personal injury from accidental clutch engagement, stop engine before removing grass catcher or unclogging chute.

Mow only in daylight or good artificial light. Do not operate the mower while under the influence of alcohol or

drugs. Slow down before turning to reduce the risk of tip-over. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the mower into a trailer

or truck. Push, do not ride the mower when loading and unloading. Protect your eyes. Always wear safety goggles or safety glasses

with side shields when operating mower. Data indicates that operators, age 60 years and above, are

involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

To protect against possible tip-over, follow the manufacturer’s recommendation for wheel weights and counterweights.

Maintain or replace safety and instruction labels as needed.

WARNING

Failure to observe the following instructions could result in serious injury or death.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you feel unsure on any slope, do not mow it!

Mow up and down the slope with your Dixon ZTR — never across. This will decrease the risk of tip-over.

Remove obstacles such as rocks, tree limbs, wires and other foreign objects that can be thrown by mower blades.

Watch for holes, ruts, roots and bumps, and uneven terrain that could overturn the mower. Tall grass can hide such obstacles.

Use slow speed. Tires may lose traction on slopes even though the brakes are functioning properly.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope.

Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

Use extreme caution when operating the mower with attachments to prevent tip-over or roll-over.

If front wheels lift off the ground, pull levers back to stabilize the mower. Discontinue mowing the slope!

WARNING

Failure to observe the following instructions could result in serious injury or death.

SLOPE OPERATION (continued)

DO NOT

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Rapid uphill turns may cause tipover.

Do not mow near drop-offs, ditches, or embankments. Unstable ground may cause loss of control.

Do not mow on wet grass. Reduced traction could cause sliding. Do not try to stabilize the mower by putting your foot on the ground. Do not use grass catcher or other attachments on steep slopes.

The added weight may change the stability of the mower, creating the potential for tip-over.

WARNING

Failure to observe the following instructions could result in serious injury or death.

ROLL OVER PROTECTION SYSTEM (ROPS)

The ROPS increases the basic weight of the unit by 42 Ibs/19 kg. The ROPS on the US units are standard, on the European unit the ROP is an accessory.

The ROP’s capability may be impaired by structural damage if overtumed or alterations are made. Do not make changes to the structure and if any damage occurs, replace the entire ROPS unit.

• Do not use ROPS as a lifting, attaching or anchoring point.

• Do not use ROPS for wrecking or towing.

• Do not exceed maximum gross vehicle weight of 2822 Ibs.

(1283 kg).

• Securely fasten your seat belt if the unit has a ROPS.

• Where possible, avoid operating the mower near ditches,

embankments or holes.

• Reduce speed when turning, crossing slopes and on rough,

slick or muddy surfaces.

• Stay off slopes too steep for safe operation.

• Watch where you are going, especially at row ends, on roads

and around trees.

• Do not permit others to ride.

WARNING

ROLL OVER PROTECTION SYSTEM (ROPS)

(continued)

• Operate the mower smoothly - no jerky turns, starts or stops.

• When mower is stopped, set brakes securely and use park

brake.

• If any part of ROPS is damaged, the entire ROPS must be

replaced.

• Check all bolts, including seat belt, for correct torque before

each use.

• Check ROPS structure for damage before each use.

• ROPS bar is NOT intended for use in sub zero temperatures.

Owner/operator responsibilities

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using

your mower.

• Follow the instructions under “Maintenance” and “Storage”

sections of this owner’s manual.

WARNING

Failure to observe the following instructions could result in serious injury or death.

FIRE HAZARDS

Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive.

Store all fuel in approved containers specifically designed for that purpose.

Allow engine to cool before refueling. Never remove fuel cap or add fuel with engine running.

Do not smoke while refueling or operating the mower. To reduce fire hazard, keep mower free of grass, leaves and other

debris buildup. If gasoline is spilled, do not attempt to start the engine. Move

mower away from the area of the spill. Do not create any source of ignition until gas vapors have dissipated. Wipe up spilled fuel and dispose of waste properly.

If fuel is spilled on clothing, change clothing immediately. Before storing, allow mower to cool. Clean fuel and oil spillage. Never store the mower or fuel container inside a building where

there is an open flame.

WARNING

Failure to observe the following instructions could result in serious injury or death.

FIRE HAZARDS (continued)

To prevent fire or explosion, keep sparks and open flames away from battery.

Keep electrical connections clean and tight. Inspect them often. Loose connections and corrosion increase fire risk.

Before disconnecting the negative ground cable, make sure all switches are off. This decreases the chance of sparking and fire.

Use care when backing to avoid pushing the grass bags into the frame or “hot” exhaust muffler of the engine. Fire could result.

To prevent fire and explosion caused by static electricity:

Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

When practical, remove fuel powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, refuel such equipment on a trailer with a portable container, rather than from a fuel dispenser nozzle.

If a fuel dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

WARNING

Failure to observe the following instructions could result in serious injury or death.

CHILDREN, BYSTANDERS AND PETS

Tragic accidents can occur if the operator is not alert to the presence of children, bystanders and pets.

Children are attracted to lawn mowers and the mowing activity.

NEVER assume children, bystanders and pets will stay where they were last seen.

Be alert to avoid accidents.

Keep bystanders and pets out of the mowing area and keep children under the watchful care of another responsible adult.

Be alert and turn mower off if bystanders, children or pets enter the area.

Before and during backing look BEHIND and DOWN for small children.

Never carry children as passengers. They may fall off and be seriously injured or interfere with safe mower operation.

Never allow children to operate the mower. Use extra care when approaching blind corners, shrubs, trees, or

other objects that may obscure vision.

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