Dixon 6000EXT, 6400EXT Installation & Operating Instructions Manual

Installation & Operating

Instructions

For

BAYCO ELBOW EXTENSION KITS

Part Numbers

6000EXT & 6400EXT

Canada:

Dixon Group Canada Limited

Innisfil (Barrie), Ontario
Phone: [phone]
Fax: [phone]
Toll Free: 877-963-4966
E-mail: [e-mail]

www.dixongroupcanada.com

Europe:

Dixon Group Europe Ltd

Preston, England
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]

www.dixoneurope.co.uk

USA:

Dixon Bayco USA

Chestertown, Maryland
Phone: [phone]
Fax: [phone]
Toll Free: 800-355-1991
E-mail: [e-mail]

www.dixonbayco.com
Mexico:

Dixva, S. de R.L. de C.V.

Monterrey, N.L
Phone: [phone]-DIXON (34966)
Fax: [phone]
E-mail: [e-mail]

www.dixonvalve.com
Asia Pacific:

Dixon (Asia Pacific) Pty Ltd

Wingfield, South Australia
Phone: [phone]
Fax: [phone]

E-mail: [e-mail]

www.dixonvalve.com.au

For Sales & Service Contact

Materials included in Extension Kits

090081 R8

1 Pc Extension 3”
1 Pc Center Tube

(6400EXT only)
1 Pc Shaft Extension
1 Pc U-Cup 3.12” x 2.75” x

1/8” (6400EXT only)
2 Pc’s O-Ring 2.75”

1 Pc Pin 1/4” X 1-1/8”
(Elbow 6000)

1 Pc Pin 1/4” x 1-3/8”
(Elbow 6000)

1 Pc Pin 5/16” x 1-¼”
1 Pc Pin 5/16” x 1”
4 Pc’s Bolts 3/8 x 1.5”
4 Pc’s Nuts 3/8
4 Pc’s Lock Washer 3/8”
2 P’s O-Ring 4.25” x .093”

DISASSEMBLY OF DROP ELBOWS

1) Remove the four 3/8” bolts securing the elbow to the bottom assembly.

2) For 6200, 6400 & VR6200 Elbows
Remove the 3/8” NC Nylon Lock nut and nylon washer holding the
actuating arm in place. Separate the elbow from the bottom assembly.
For 6500 & VR6500 Elbows
Remove the 3 hex head bolts holding the arm pivot plate to the elbow
body.

3) Drive out the spring pin that holds the aluminum actuating arm to the
stainless steel stem. For the 6000 D-Handle elbow drive out the pin
holding the Bronze D-handle to the stainless steel stem.

Note:

For the 6400 co-axial elbows remove the center fluid tube by loosening
the set screw on the elbow. Remove tube and replace with longer tube,
new u-cap seal & 2 0-rings provided. Re-tighten set screw.

ASSEMBLY OF KIT TO DROP ELBOW

1) Install the stainless steel extension by sliding it over the existing stem
and driving the original spring pin through the lined up holes.

2) For 6200, 6400, 6500, VR6200 and VR6500 side link elbows, attach the
actuator arm to the stainless steel extension using the supplied
5/16” X 1” pin.

3) For the 6000 D-handle type elbows, attach handle to the stainless steel
extension with the supplied ¼” X 1 1/8” pin.

4) Place the 3” extension casting over the bottom with the flat flange on the
bottom, insuring the 4.25” body O-ring is in place (included in kit). Using
the 3/8” x 1.5” Bolts & lock washers included in the extension kit, attach
the extension to the bottom casting.

5) Place the other 4.25” body O-ring (included in the kit) on the extension
casting. Using the original 3/8” Bolts and the supplied Nuts & original
lock washers secure the elbow to the top.

6) For the 6200 and 6400 side link elbows, place actuator arm on stud on
elbow. Replace nylon washer and tighten lock nut.

0

090081 R8

6400 Co-Axial Drop Elbow

Extension Kit Installed

6000 D-Handle Drop Elbow

6200 Side Lever Drop Elbow

Actuator Arm

SS Stem
Extension

Extension
Casting

Lock Nut

D Handle

Bottom Assembly

Arm pivot

plate

6500 Side Lever Drop Elbow