Dixon 539 132251, 539 132252, 539 132250, 539 132397 User Manual

Page 1
Operator and
Parts Manual
DIXON Blower Kit
Collection System
539 132250, 539 132251 539 132252, 539 132397
Page 2
©2007 HTC. All Rights Reserved.
Page 3
CONTENTS
SAFETY RULES ............................................................................................................................4
CARTON CONTENTS ...................................................................................................................7
ASSEMBL Y ...................................................................................................................... .............8
OPERATION ................................................................................................................................15
CUSTOMER RESPONSIBILITIES ..............................................................................................16
PARTS .........................................................................................................................................17
CONGRATULATIONS on your purchase of a new collection system. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you can­not easily remedy, contact the nearest authorized service center/ department. They have competent, well-trained technicians and the proper tools for service and repairs.
Read and retain this manual. The instructions will enable you to assemble and maintain your collec­tion system properly. Always observe the SAFETY RULES.
KNOW YOUR BLOWER SYSTEM
READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR BLOWER SYSTEM. Compare the illustra­tions with the carton contents to familiarize yourself with the parts before starting the assembly. Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others. Save this manual for future reference.
WARNING
The operation of any mower can result in foreign objects thrown into the eyes, which can result in severe eye damage. ALWAYS wear safety glasses or eye shields before starting your mower and while mowing. We recommend a wide vision safety mask for over the spectacles or standard safety glasses.
Page 4

SAFETY

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
DANGER !
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OB­JECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERI­OUS INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand and follow all instructions in
the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, stones, toys, wire etc., which could be picked up and thrown by the blades.
Be sure the area is clear of all people and pets before mowing. Stop the machine if anyone enters the area.
Never carry passengers or children even with blades off.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direction and do not direct it towards anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave the machine unattended when the engine is running. Always turn off the blades, set the parking brake, stop the engine and remove the key before leaving the machine.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artifi cial light.
Do not operate the machine while under the infl uence of alcohol or drugs.
Watch out for traffi c when operating near or crossing roadways.
Use extra care when loading and unloading the machine onto a trailer or truck.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
DO NOT operate mower with grass catcher, unless the front weights are installed.
Keep machine free of grass, leaves or other debris buildup which can touch hot exhaust/ engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO
Mow up and down slopes (10° Max.), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide
obstacles.
Use slow speed. Choose a low speed so that you will not have to stop while on the slope.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
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Page 5
SAFETY
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
DO NOT
• Do not turn on slopes unless necessary, and
then, turn slowly and gradually downhill, if possible.
• Do not mow near drop-off, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
NEVER allow children to operate the
machine.
Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn off the machine if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
The operation of any mower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your mower or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
Use extra care in handling gasoline and other fuels. They are fl ammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the
engine running.
- Allow engine to cool before refueling.
- Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container
inside where there is an open fl ame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check for proper operation regularly.
Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as shown in the Operator’s Manual.
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Page 6
SAFETY
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
NEVER allow children to operate the
machine.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children even with the blades off.
Do not drive in reverse unless absolutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (10° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use a slow speed while on slope or hill.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
CAUTION
In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark
WARNING
Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals know to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
CAUTION
Look for this symbol to point out important safety precautions. It means CAUTION! BECOME ALERT! YOUR SAFETY IS INVOLVED.
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Page 7
UNPACKING INSTRUCTIONS
Remove all parts and packing materials from carton.
TOOLS REQUIRED
Drill and
5
/16" Wrench or ratchet and socket
7
/16" Wrench or ratchet and socket
11
/32" drill bit - 3 bag system only
½" Wrench or ratchet and socket
• ¾" Socket
Torque Wrench
Phillips Head Screwdriver
Pliers
BAG DUMP INDICATOR
CONTAINER CONTENTS
• Blower Assembly Drive Pulley
• Belt Shield
Belt
Mounting Assembly Bag of Hardware
• Weight (not included in 50" Kit 539 132397 or 60" Kit 539 132252)
UPPER CHUTE
MIDDLE CHUTE
BELT COVER
BLOWER HOUSING
NOTE: When right hand (RH) and left hand (LH.) are mentioned in this manual, it means when seated on the mower in the operator’s position.
CAUTION
BEFORE ASSEMBLING GRASS CATCHER TO MOWER:
Set parking brake.• Place motion control levers in “NEUTRAL” position.• Turn ignition key “OFF” and remove key.• Make sure the blades and all moving parts have completely stopped.• Disconnect spark plug and place wire where it cannot come in contact with plug.
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Page 8

ASSEMBLY

INSTALLING DRIVE PULLEY
1
1. Remove the discharge chute from the deck. (Deck confi guration will vary by size and model)
2. Lower deck to the lowest cutting position.
3. Remove the right hand (discharge side) belt cover from the deck.
4. Relieve the tension from the deck belt and remove from the center deck pulley. (See Operator’s Manual if necessary)
DECK HEIGHT ADJUSTMENT
5. Remove the bolt that secures the right hand deck pulley to the spindle.
6. Replace right blade shaft with new, longer shaft. The existing drive pulley and key will fi t on the new shaft. Install blower drive pulley with the raised portion of pulley hub down. Slide spacer inside new pulley. Add key to new pulley.
7. Remove two rear bolts from spindle and place belt shield standoff where the two bolts were removed. Replace bolts and tighten.
8. Use heavy washer and bolt supplied in kit to attach pulley to spindle. Torque to 55-75 ft/lbs.
9. Reinstall the deck belt.
NEW BOLT
DISCHARGE CHUTE
BELT COVER
DRIVE PULLEY
BELT SHIELD STANDOFF
KEY
NEW HEAVY WASHER
SPACER
SPINDLE
REPLACEMENT SHAFT
8
Page 9
ASSEMBLY
MOUNTING BLOWER ASSEMBLY
2
1. Install the front and rear mount brackets to the deck with the pin and hairpin cotter supplied with the kit.
HAIRPIN COTTER
PIN
OUTER PULLEY COVER
INSTALLING DRIVE BELT
3
1. Make sure the tension release lever is forward or disengaged.
2. Place the belt over the pulley on the deck. Refer to illustration for proper routing.
3. Move the tension release lever to the rear and engage in the latch.
TENSION RELEASE LEVER
REAR OF DECK
IDLER PULLEYS
OUTER PULLEY
TWIST IN BELT
9
Page 10
ASSEMBLY
INSTALLING BELT COVERS
4
1. Place deck belt shield over spindle, aligning hole with bolt on belt shield standoff.
2. Attach with wing nut to standoff and use tap screw from kit to attach the other side of the belt shield to the deck.
3. Place retainer on the outer pulley cover.
4. Align the tab end of the belt cover into the slot on the deck belt shield and the other end over the end of the outer pulley cover.
5. Secure with knob.
TAP SCREW
DECK BELT SHIELD
WING NUT
BELT COVER TAB
DECK BELT SHIELD
KNOB
BELT SHIELD STANDOFF
MIDDLE CHUTE LATCH
RETAINER
10
OUTER PULLEY COVER
Page 11
ASSEMBLY
INSTALLING MIDDLE CHUTE
5
1. Place middle chute over the top end of the blower assembly.
2. Latch middle chute to blower assembly.
BLOWER ASSEMBLY
MIDDLE CHUTE
3. Install the bagger mount tube from the mount kit.
MOUNT STRAP
MOUNT STRAP
MOUNT TUBE
RAM MOUNT
INSTALLING BAGGER MOUNT
3 Bin Collector
6
Depending on model, engine guard may have available mounting holes. If drilling is needed, use template supplied with kit.
1. Attach template to engine guard at the corresponding holes as shown in illustration. With centerpunch, transfer the four 1/8" bagger mount holes to the engine guard.
11
2. Remove template and drill four engine guard at locations marked in Step 2 .
TEMPLATE ATTACHMENT
/32" holes in
ENGINE GUARD
3. Remove the front carriage bolts securing the engine guard.
4. Install kit mount straps between the mount tube and frame as shown in the illustration. The front side of the kit mount straps should be on the inside of the mower frame.
5. Tighten all hardware.
KIT MOUNT STRAP
KIT MOUNT STRAP
MOUNT TUBE
1
/8" DIAMETER HOLES
RAM ULTRA MOUNT
11
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ASSEMBLY
INSTALLING CHUTE SUPPORT
3 Bin System only
7
1. Position upper chute support against bagger inlet, fl ush at outer edges. See Illlustration.
3
2. Using support as a template, drill two into bagger hood.
UPPER CHUTE SUPPORT
BAGGER HOOD
BAGGER INLET
/8" holes
INSTALLING WEIGHT KITS
Units with cast weight
8
1. Bolt one cast weight and two weight brackets together using four 2¾" bolts and four nuts.
2. Slide both weight brackets over the front tube on the frame, positioning the assembly in the center of the frame.
3. Secure with four 3¾" bolts and four nuts.
CAST WEIGHT
3¾ BOLT
2¾ BOLT
NUT
FRONT TUBE
WEIGHT BRACKET
3. Secure upper chute support to hood with hex bolts, washers and nyloc nuts.
FLEX TRIM
NUT
HEX BOLT
RAM 44
Units with two or more weight plates
1. Bolt weight plates to weight brackets using four 1¾" bolts and four nuts.
2. Slide both weight brackets over the front tube on the frame, positioning the assembly in the center of the frame.
3. Secure with four 2¾" bolts and four nuts.
FRONT TUBE
WEIGHT PLATES
2¾ BOLT
WEIGHT BRACKET
12
FLAT WASHERS
1¾ BOLT
RAM 50
Page 13
ASSEMBLY
MOUNTING COVER ASSEMBLY
9
TO SUPPORT ASSEMBLY
NOTE: For ease of assembly, you may wish assis-
tance from another person for mounting the cover assembly to mower.
1. Position cover assembly on ground behind mower.
2. Lift and rotate cover to align the cover brackets with support assembly tubes.
3. Slide the cover down over the support tubes until secure.
COVER ASSEMBLY
CAUTION
DO NOT operate mower with grass catcher, unless the front weights are installed.
NOTE: Ram Ultra units do not require a weight kit.
SUPPORT ASSEMBLY
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Page 14

OPERATION

TIPS FOR IMPROVED BAGGING OPERATION
Follow the mower operation instructions in the mower operator’s manual.
When utilizing the grass catcher on a lawn where grass and leaf bagging equipment has not been used, thatch and debris that has accumulated for long periods of time will be picked up. The amount collected and the total time of operation may be greater than experienced with regular use of the grass catcher.
Always run throttle at full speed when bagging.
Select a speed low enough to give good mower cutting performance, good quality cut and good bagging performance.
NOTE: It may be necessary to overlap width of cut to suit your conditions.
If grass is extremely tall, it should be mowed twice. The fi rst time relatively high, the second time to desired height.
Use left hand side of mower for trimming.
Plastic trash bags (3.0 mil, 30 gallon) can be inserted inside grass catcher containers for ease of debris disposal. To remove the plastic trash bags when full:
a. Disengage blades, shift into neutral, engage
the parking brake and stop the engine. b. Unlatch and raise cover. c. Remove one container at a time by grasping
container handles and pulling toward the
rear, off of the tube rails. d. With the container resting on the ground,
close and secure the top of the plastic lawn
bag. e. Tip the container on its side and slide the
lled bag from the container. f. Install a new plastic lawn bag with the edges
of the bag draped over upper lip of the
container. g. Repeat for other container. h. Reinstall containers making sure right
container overlaps left container at center
supports. i. Close cover and secure latches over center
support tubes.
Avoid cutting wet grass or mowing in the morning while the dew is still heavy. Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the fl ow path causing clogging.
If the grass catcher fails to pick up cut grass or leaves, it is an indication that clogging has occurred in the system or that the grass catcher containers are full.
a. Disengage blades, place motion control
levers in neutral position.
- Unlatch and raise cover.
- Slide out containers and dispose of
clippings.
- Replace containers, close cover, and
latch.
b. Unlatch chutes and check for clogging.
- Remove all debris in chute.
- Reassemble and latch chutes.
CAUTION
DO NOT operate mower with grass catcher • partially installed.
Disengage blades and stop engine before • leaving mower seat to empty containers, unclogging chutes, etc.
Close cover before starting.• Disengage mower blades when crossing
driveways or gravel surfaces and other areas where thrown objects could be a hazard.
DO NOT attempt to vacuum up cans or • other potentially hazardous projectiles.
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CUSTOMER RESPONSIBILITIES
GENERAL RECOMMENDATIONS
Always observe safety rules when performing any maintenance.
Before each use check for loose fasteners.
Clean unit thoroughly after each use.
BLADE CARE
For best results mower blades must be kept sharp.
Replace bent or damaged blades.
See BLADE CARE instructions in your mower operator’s manual.
CAUTION
BEFORE PERFORMING MAINTENANCE, SERVICE OR ADJUSTMENTS:
Set parking brake.• Place motion control levers in “NEUTRAL”
position. Place clutch control in “DISENGAGED”
position. Turn ignition key to “OFF” position.• Make sure blades and all moving parts have
completely stopped. Disconnect spark plug wire(s) from spark
plug(s) and place wire where it cannot come in contact with plug.
STORAGE
When grass catcher is to be stored for a period of time, clean it thoroughly, remove all dirt, grass, leaves, etc. Store in a clean, dry place.
CAUTION
Do not leave grass in bagger containers. Empty containers after each use and before storing. Failure to do so may result in spontaneous combustion which could develop into a fi re.
CAUTION
Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts when necessary.
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Page 16

PARTS

2
9
4
8
5
4
6
10
7
12
11
4
3
6
5
16
3
1
Page 17
PARTS
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
539 1080811.. ....1 ....SCREW, SPEC 10-14 x ½
539 1080822.. ....1 ....BAG DUMP INDICATOR
539 1080833.. ....2 ....SCREW, 10-24 x 11/8
539 1080844.. ....3 ....WASHER, 3/16 x ¾
539 1080855.. ....2 ....SPACER, SPLIT
539 1080866.. ....2 ....NUT , ACORN 10-24
539 1080887.. ....1 ....LATCH, HOOD
539 1080898.. ....1 ....PLATED, WELD NUT
539 1081419.. ....1 ....CHUTE, UPPER
539 10955210.. ....2 ....WASHER 3/16 LOCK
539 13029411.. ....1 ....CHUTE, MIDDLE
539 97695212.. ....1 ....SCREW 10-24 x .625 MACH
17
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PARTS
BAG ASSEMBLY 960 730019
3
12
11
3
5
9
1
8
10
4
6
2
12
7
18
15
14
17
16
13
Page 19
PARTS
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
532 1927091.. ....1 ....SCREEN, COVER
532 1953732.. ....1 ....COVER
539 9769523.. ....6 ....SCREW, #10-24 x 5/8
539 1080964.. ....2 ....SPRING, RETAINER
539 1080975.. ....4 ....PLUG, TUBING END
539 1080986.. ....1 ....BAGGER, FRAME
532 1927867.. ....2 ....PIN, HINGE
532 1925508.. ....1 ....GASKET , COVER
532 4002269.. ....3 ....CONTAINER
532 19260310.. ...1 ....SEAL, COVER
532 13089511.. ...2 ....HANDLE, BAGGER COVER
539 97697712.. ....8 ....NUT, #10-24, CROWNLOCK
539 99062713.. ....2 ....HCS, 5/16-18 X 1¼, GR 5
539 99018814.. ....4 ....WASHER, 5/16, SAE
539 99071715.. ....2 ....NUT , 5/16-18, NYLOC
539 11023416.. ....1 ....SUPPORT, CHUTE
539 11229417.. ....1 ....FLEX TRIM
NOT SHOWN
539 108447 ...1 .... DECAL, CE
539 108163 ...1 .... DECAL, CATCHER
960 730019 ...1 .... COVER ASSEMBLY
(INCLUDES ITEMS 1-12)
19
Page 20
44
PARTS
46
24
THIS SIDE TOWARD BEARING
TORQUE TO 30 LBS
29
25
19
26
45
36
14
31
50
37
47
55
30
17
47
11
27
43
53
4
14
15
11
22
59
21
56
38
40
28
11
18
33
42 11
49
39 45
60
23
44
32
13
7
60
40
1
15
58
6
10
12
51
9
35
16
48
52
34
48 41
44
12
2
8
5
56
40
59
20
10
23
46
57
50" Deck
37
36
3
60" Deck
37
36
20
51
Page 21
PARTS
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
539 1019771.. ....1 ....TRACTION SPRING
539 9769522.. ....1 ....SCREW 10-24 x .625 RD
539 1044113.. ....1 ....KNOB W/STUD
539 1047634.. ....1 ....RETAINER 5/16 “U” TYPE
539 1057855.. ....1 ....DECAL, WARNING
539 1067416.. ....1 ....DECAL, SEVERING
539 1080847.. ....1 ....WASHER, 3/16 x ¾ x 16 GA
539 1080888.. ....1 ....LATCH, HOOD
539 1080899.. ....1 ....PLATED, WELD NUT
539 10812010.. ....2 ....NUT ¼-20 HEX NYLOC
539 99071711.. ....5 ....NUT 5/16-18 HEX NYLOC
539 10873512.. ....2 ....NUT ¼-20 HEX FLANGE
539 10955213.. ....2 ....WASH 3/16 LOCK
539 11032114.. ....2 ....BOLT, HEX
3
/8-24 x 1¼ GR 8
539 11032315.. ....2 ....WASHER, HARDENED
539 11368316.. ....1 ....V-IDLER
539 11566717.. ....1 ....KEY,
3
/16 x ½
539 12522918.. ....1 ....KEY, 3/16 x 1½
539 13029219.. ....1 ....IMPELLER
539 13029320.. ....1 ....COVER, BELT
539 13029521.. ....1 ....HUB, BEARING
539 13029622.. ....2 ....BEARING
539 13030123.. ....2 ....BUSHING
539 13030924.. ....1 ....COVER, OUTER PULLEY
539 13031325.. ....6 ....NUT , 5/16-18 TEE
539 13031426.. ..11 ....NUT , ¼-20 TEE
539 13031527.. ....6 ....HCS 5/16-18 x ½ GR 5
539 13031628.. ....1 ....SHAFT , IMPELLER
539 13031729.. ....1 ....PIN
539 13032330.. ....1 ....SPACER
539 13032431.. ....1 ....PULLEY
539 13033532.. ....1 ....MOUNT, IDLER, UPPER
539 13033633.. ....1 ....MOUNT, IDLER, LOWER
539 13033734.. ....1 ....ARM, IDLER
539 13033835.. ....1 ....ARM, TENSION
539 13205036.. ....1 ....BRKT, MT, FRONT, 44" DECK
539 132057 ...1 .... BRKT, MT, FRONT, 50" DECK
539 132064 ...1 .... BRKT, MT, FRONT, 60" DECK
539 13205237.. ....1 ....BRKT, MT, REAR, 44" DECK
539 132059 ...1 .... BRKT, MT, REAR, 50" DECK
539 132066 ...1 .... BRKT, MT, REAR, 60" DECK
539 13034138.. ....1 ....PLATE, OUTER
539 13034639.. ....1 ....KEEPER
539 20028240.. ....3 ....NUT , 3/8-16 HEX JAM NYLOC
539 91907841.. ....1 ....IDLER PULLEY
539 97694942.. ....1 ....HCS 3/8-16 x 1¾ GR 5
539 97698843.. ....1 ....HAIRPIN COTTER
539 99005544.. ..13 ....WASHER, ¼ FLAT SAE
539 99030245.. ....8 ....SCREW, ¼ x 3/8 THRD FRM
539 10846146.. ....3 ....HCS ¼-20 x ½ GR 5
539 99011847.. ....2 ....WASHER,
3
/8 SPLT LOCK
539 99012248.. ....2 ....WASHER, 3/8 SAE FLT
539 99020949.. ....1 ....HCS 5/16-18 x 1 GR 5
539 99031650.. ....4 ....RHSNB 5/16-18 x ¾ GR 5
539 99064351.. ....2 ....HCS ¼-20 x 7/8 GR 5
539 99065552.. ....1 ....HCS 3/8-16 x 1½ GR 5
539 99069253.. ....1 ....WASHER, 5/16 STD FLT
539 13034954.. ....1 ....DECAL, BELT ROUTING
539 13108555.. ....1 ....KEEPER, BELT, OUTER
539 13108756.. ....2 ....KEEPER, BELT, REAR
539 13212257.. ....1 ....PLATE, BACKING
539 13212458.. ....1 ....PLATE, BACKING
539 91093559.. ....1 ....WASHER
539 99064560.. ....1 ....RHSB, 3/8 -16 x 1
21
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PARTS
26
14
10
35
8
12
34
7
34
32
31
33
12
29
4
28
6
1
25
5
27
30
28
6
3
14
13
12
14
9
14
12
21
15
13
20
15
24
28
7
2
19
17
15
23
18
16
11
18
22
14
6
19
20
22
Page 23
PARTS
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
539 1320561.. ....1 ....SHIELD, BELT, 44"
539 1320632.. ....1 ....SHIELD, BELT, 50"
539 1320703.. ....1 ....SHIELD, BELT, 60"
539 1322054.. ....1 ....PULLEY SPACER
539 1320715.. ....1 ....PULLEY, 44"
539 132072 ...1 .... PULLEY, 50"
539 132073 ...1 .... PULLEY, 60"
539 1057436.. ....1 ....DECAL, EURO NO STEP
539 9902097.. ....2 ....HCS,
5
/16 -18
539 1323488.. ....1 ....BELT, 44"
539 132347 ...1 .... BELT, 50"
539 130347 ...1 .... BELT, 60"
539 1322569.. ....1 ....STRAP, RIGHT,
MODELS:132250, 132251
539 13225810.. ....1 ....STRAP, LEFT
MODELS:132250, 132251
539 10133111.. ....1 ....NUT, ½, NYLOC
5
539 99071712.. ..10 ....NUT ,
/16-18 HEX NYLOC
539 131091 13.. ...1 ...TUBE, MOUNT
539 976937 14.. ...6 ...HCS
539 11289915.. ....8 ....NUT,
5
/16 -18 x 2 GR 5
5
/16, NYLOC
539 13219216.. ....1 ....MOUNT HITCH, LOWER
539 13219417.. ....1 ....MOUNT HITCH, UPPER
539 99086118.. ....4 ....RHSB,
539 99064519.. ....2 ....RHSB,
539 97697920.. ....2 ....NUT ,
539 13219621.. ....1 ....STRAP, LEFT,
MODELS: 132252, 132397
539 13219822.. ....1 ....STRAP, RIGHT,
MODELS: 132252, 132397
539 99064623.. ....1 ....HCS, ½ -13 X 1
539 99031624.. ....2 ....RHSB,
539 11563625.. ....1 ....WASHER, ½
539 13307026.. ....1 ....HCS, ½-20 x 2½
539 11619627.. ....1 ....KEY, OUTER SHAFT
539 11564328.. ....3 ....SCREW, #12-14 X ¾, TAP
539 13304029.. ....1 ....BELT SHIELD STANDOFF, 44"
539 133042 ...1 .... BELT SHIELD STANDOFF, 50"
539 133044 ...1 .... BELT SHIELD STANDOFF, 60"
539 11981030.. ....1 ....SHAFT, LONG
539 11023431.. ....1 ....SUPPORT, HOSE
539 11229432.. ....1 ....FLEX TRIM
539 99062733.. ....2 ....HCS,
539 99018834.. ....4 ....WASHER,
539 99099735.. ....1 ....NUT, ¼C, WING, NYLOC
5
/16 -16 x 1¾
3
/8 -16 x 1
3
/8 -16, NYLOC
5
/16 -18 x ¾
5
/16 -18 X 1¼
5
/16, SAE
23
Page 24
PARTS
WEIGHT KIT 44"
3
1
5
2
4
24
Page 25
PARTS
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
539 1115871.. ....1 ....CAST WEIGHT
539 1148982.. ....2 ....WEIGHT BRACKET
539 9769793.. ....8 ....NUT 3/8-16, NYLOC
539 1064924.. ....4 ....HCS 3/8-16 x 2¾
539 9911265.. ....4 ....HCS
3
/8-16 x 3¾
25
Page 26
PARTS
WEIGHT KIT 50"
4
3
2
26
1
5
Page 27
PARTS
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
539 1132321.. ....3 ....WEIGHT PLATE
539 1148982.. ....2 ....WEIGHT BRACKET
539 9769793.. ....8 ....NUT 3/8-16 HEX NYLOC
539 1026124.. ....4 ....HCS 3/8-16 x 2¾ GR 5
539 9769495.. ....4 ....HCS 3/8-16 x 1¾ GR 5
27
Page 28
539 132264 R1 12/19/07
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