Dixon 5111A User Manual

5111A
Brass Ferrule Crimper
Operating Manual
Hand Operated
Positive Stroke - High Speed
INSTRUCTIONS FOR USE OF
5111A FERRULE CRIMPER
The 5111A Ferrule crimper is hand operated. It is used in a xed location for small production
runs, or mounted on a carrier as a mobile hose repair unit.
The 5111A crimper is designed for the production or repair of hoses using light or medium weight ferrules and stems for air or water hose.
INSTALLATION:
The 5111A ferrule crimper is shipped fully assembled, (except for installing handle), less crimping
dies. It should be secured to a bench or carrier.
MAINTENANCE:
The 5111A ferrule crimper is greased at time of assembly. Periodic inspection, cleaning and greas­ing of all moving parts is necessary (use a WD40 type spray).
OPERATION:
1. Install proper stem and ferrule onto hose.
2. Place assembly into opening between the crimping dies and pull handle No. 8 until crimping dies contact ferrule. A steady pull on the handle will bring the dies through center completing
the crimping operation.
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DIE CHANGE:
1. Remove wing nuts No. 6 and lock washers No. 7. Die holder plate No. 3 can now be removed exposing the crimping dies as well as the die holders No.10, links No. 11 and their pins No’s 12 and 13.
2. Crimping dies will slide in and out of the mating dovetails freely.
3. All crimping dies are stamped with their part number. When the die holder plate is removed, this number is visible on each die. When changing dies, be sure to install each die with the numbered side facing the die holder plate. This is very important when using ribbed dies for
proper rib orientation.
5111A
CRIMPING
DIE CHART
Die #
P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25
Plain Dies
1.450
1.425
1.400
1.375
1.350
1.325
1.300
1.275
1.250
1.225
1.200
1.175
1.150
1.125
1.100
1.075
1.050
1.025
1.000
.975
.950 .925 .900
.875
.850
P26 P27 P28 P29 P30 P31 P32 P33 P34 P35 P36 P37 P38 P39 P40 P41 P42 P43 P44 P45 P46 P47 P48 P49 P50
BoreDie #Bore
.825 .800
.775 .750 .725 .700 .675 .650 .625 .600 .575
.550 .525 .500
.475
.450 .425 .400
.375
.350 .325 .300
.275
.250 .225
Die #
R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25
Ribbed Dies
1.450
1.425
1.400
1.375
1.350
1.325
1.300
1.275
1.250
1.225
1.200
1.175
1.150
1.125
1.100
1.075
1.050
1.025
1.000
.975
.950 .925 .900
.875
.850
R26 R27 R28 R29 R30 R31 R32 R33 R34 R35 R36 R37 R38 R39 R40 R41 R42 R43 R44 R45 R46 R47 R48 R49 R50
BoreDie #Bore
.825 .800
.775 .750 .725 .700 .675 .650 .625 .600 .575
.550 .525 .500
.475
.450 .425 .400
.375
.350 .325 .300
.275
.250 .225
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5111A Crimper
Item # Part Name
1 2 3 5
6 7
8
9 10 11 12 13
Die Holder Base Die Link Ring Die Holder Plate
Stud (2) Wing Nut (2) Lock Washer (2)
Handle
Set Screw Die Holder (4) Link (4) Die Holder Pin (short) (4) Link Pin (long) (4)
Parts List
Part #
2551110001 2551110002 2551110003 2551110005 2551110006 2551110007 2551110008 2551110009 2551110010 2551110011 2551110012 2551110013
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