Dixon 5000 User Manual
IMPORTANT - READ CAREFULLY
The Dixon ® ZTR ® Mower is both easy and fun to operate. However, any power mower must be
operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the
mower, read the operator's manual carefully and become completely familiar with the controls.
The information in this operator's manual applies to all Dixon ® ZTR ©5000 Series
Commercial Mowers. Your Dixon dealer will gladly answer any questions.
See your dealer for warranty service, parts and repairs.
DIXON INDUSTRIES, INC.
A BLOUNT International Inc. Co.
PO BOX 1569
COFFEYVILLE KS 67337 0945
316 251 2000
SAFETY
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Pages 2
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SEAT ADJUSTMENT
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Page
Pages 15
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CARE AND MAINTENANCE
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Pages 23
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.... Page 39
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TROUBLESHOOTING
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Paaes 41
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INDEX
WARRANTY POLICY .............................
SPECIFICATIONS .................................
CONTROLS ..........................................
OPERATION INSTRUCTIONS ...............
STANDARD SERVICE PARTS LIST .......
........ Page 8
........ Page 9
........ Pages 11-14
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Part No. 8965
5/98
SAFETY
RIDING LAWNMOWERS, IF IMPROPERLY OPERATED,
CAN CAUSE SERIOUS INJURY OR DEATH
The most common causes of injury to the operator or bystander...
...read and understand this manual to prevent injuries.
Page 2
SAFETY
SAFETY ALERT SYMBOL -
When you see this symbol,
BE ALERT to the potential for injury.
Follow recommended safety precautions and safe
operating practices.
Danger indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
Warning indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
Caution indicates a potentially hazardous situation
which, if not avoided, may result in minor or
moderate injury. It may also be used to alert
against unsafe practices.
Page 3
SAFETY
This cutting mower is capable of amputating hands and feet, and throwing objects.
Failure to observe the following safety instructions could result in
serious injury or death.
GENERAL OPERATION:
• Read, understand, and follow all instructions in the manual and on the mower before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the mower.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown
by the blade.
• Be sure the area is clear of other people before mowing. Stop mower if anyone enters the
area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before
and while backing.
• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the
mower without either the entire grass catcher or the deflector in place.
• Slow down before turning.
• Never leave a running mower unattended. Always turn off blades, set parking brake, stop
engine, and remove key before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging chute.
• Mow only in daylight or good artificial light.
• Do not operate the mower while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the mower into a trailer or truck. Do not ride the
mower when loading & unloading.
WARNING:
The Engine Exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects or other reproductive harm.
Page 4
SLOPE OPERATION:
Slopes are a major factor related to loss-of-control and tip-over accidents,
which can result in severe injury or death.
If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO
SAFETY
All slopes require extra caution.
Mow across the slope with your Dixon ZTR - never up or down.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide
obstacles.
Use slow speed.
Use extra care with grass catchers or other attachments. These can change the stability of the
mower.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or
direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed
slowly down the slope.
DO NOT
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a
wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding. Do
not try to stabilize the mower by putting your foot on the ground. Do
not use grass catcher on steep slopes.
Page 5
Page 6
CHILDREN:
SAFETY
Tragic accidents can occur if the operator is not alert to the
presence of children.
Children are attracted to lawn mowers and the mowing activity.
NEVER assume children will stay where they were last seen.
Be alert to avoid accidents.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn mower off if a child enters the area.
• Before and during backing, look behind and DOWN for small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe mower
operation.
• Never allow children to operate the mower.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may
obscure vision.
Page 7
SAFETY
SERVICE:
• Use extra care in handling gasoline and other fuels. They are flammable and vapors are
explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool before
refueling. Do not smoke.
Never refuel the mower indoors.
Never store the mower or fuel container inside a building where there is an open flame.
• Never run a mower inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good
condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Keep mower free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage. Allow
mower to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running.
• Grass catcher components are subject to wear, damage, and deterioration, which could
expose moving parts or allow objects to be thrown. Frequently check components and
replace with original equipment parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra
caution when servicing them.
• Batteries contain sulfuric acid. To prevent burns avoid contact with skin, eyes and clothing.
To prevent a fire or explosion keep sparks and open flames away from battery.
Before disconnecting the negative (-) ground cable, make sure all switches are OFF.
DIXON LIMITED WARRANTY POLICY -- HYDRO-GEAR MODELS
This warranty policy applies to all HydroGear mowers or any 50" model, purchased on or after March 1,1990.
WARRANTY: Dixon Warranty term is for a period of one (1) year from date of purchase or 400 hours of use, whichever
occurs first. Mowers used for residential homeowner applications (used only at owner's primary place of residence) are
warranted for two (2) years from date of purchase or 400 hours of use, whichever occurs first. DIXON ZTR MOWERS
ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT
OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING
CONDITIONS AND LIMITATIONS:
1. Warranty applies only to original retail purchaser of new and unused mowers and accessories.
2. All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and
allowances. All warranty claims must be approved by Dixon Industries, Inc.
3. Battery warranty: Limited to 90 days from date of purchase.
4. Accessories Warranty (Grass Catchers, Snow Blades, Tine Rakes, Covers, etc.): Limited to 90 days from date of purchase.
5. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration. The use of parts
or components other than those supplied by Dixon Industries, Inc. VOIDS ALL WARRANTY.
6. The following items are not covered by this warranty policy:
(a) Pick up and delivery charges for transportation of mower to and from an Authorized Dixon Dealer's place of business.
(b) Routine maintenance or adjustments.
(c) Belts / chains / sprockets / cutting blades.
(d) Engines -- All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer.
(e) Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower.
7.
There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular
purpose, are limited to the same duration of the express warranty, and to the extent permitted by law any and all implied
warranties are excluded. Liabilities for consequential damages under any and all warranties are excluded.
WARRANTY VALIDATION: At the time of sale, selling dealer must review each portion of this warranty document, complete the
information section below, secure customer's signature and send copy to Dixon Industries, Inc.
Page8
SPECIFICATIONS
50" Deck: 1
1 GA Fabricated Construction/Reinforcement Ribs
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50" Cut Width
60" Deck: 1 0 GA Stamped Steel Construction
-
60" Cut Width
Hydrostat oil tank
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3 quart with in
-
line filter
Height 45"
Length 72"
CHASSIS:
11 GA - rectangular tube
Model ZTR 5022
BODY: Two piece - made of high-density polyethylene. Front body contains access
panels for battery service and engine to mower deck belt removal. Rear body
tilts up to allow service on the entire drive system.
SEAT: Economically designed for operator comfort, contoured back rest and arm
rests. Seat is adjustable fore and aft.
MOWER DECK: 42" Deck: 13 GA Stamped Steel Construction - 42" Cut Width
Cut height approximately 1 " to 4" via 7 position lift handle
BLADE DRIVE: Electric clutch
DRIVE SYSTEM: Each rear wheel is independently driven by a HydroGear BDU-10L Series 70
hydrostatic transmission. The hydrostatic transmissions, in turn, power a fully
enclosed HydroGear gearbox.
ENGINE: 22HP Kohler Command, 4-Cycle, V-Configuration, Overhead Valve, Air-Cooled,
Gasoline, Vertical Shaft, Aluminum Head, and Crankcase with Cast Iron Liners,
Full Pressure Lubrication/Full Flow Filter, Pulse-type Fuel Pump, Fixed Jet
Carburetor w/Smart-Choke, Electronic Ignition, In-Line Fuel Filter, Dual Element
Air Cleaner.
STARTING SYSTEM:
Electric by key switch operation with safety interlocks on parking brake and
blade drive clutch.
TIRES: Front 11 X4X5 ribbed tread
Rear 20 X 10 X 8 Multi Trac
RECOMMENDED Front 16-21 Ibs.
TIRE PRESSURE: Rear 8 -14 Ibs.
CAPACITIES: Fuel - 4.8 gallons total (dual tanks)
Hydrostat oil recommendation, refer to page 35
Engine - 2 qts. SAE 10W30 (with filter)
DIMENSIONS: Width 51 "(42" Deck), 60"(50" Deck), 72"(60" Deck)
Weight 615 lbs.(42" Deck), 680 lbs.(50" Deck), 685 lbs.(60" Deck)
NOTE: Additional information provided in service instructions under the individual component
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
Page 9
SEAT ADJUSTMENT INSTRUCTIONS
Model ZTR 5022:
1. Set parking brake.
2. Raise upper body.
3. Loosen two front seat
adjustment knobs and slide
seat forward or backward tc
desired position.
4. Re-tighten front seat
adjustment knobs.
DO NOT
operate mower
without seat adjustments
properly tightened.
5. Carefully lower upper body
and seat assembly to the
closed position.
Page 10
5000 Series
Page 11
CONTROLS
CONTROLS
CAUTION
Page 12
PARKING BRAKE:
The parking brake used on the 5000 Series Models is designed to hold
the mower from moving and is not intended for use in stopping the
mower while it is in motion.
Engage parking brake before starting
engine
Do not leave engine running for extended periods of time without the
parking brake engaged. Damage to the drive system
could result.
TO SET PARKING BRAKE:
The hand operated parking brake is located at left hand side
of mower.
To engage brake, pull lever up and to the rear. To release
brake, move lever forward and down. NOTE: Always set
parking brake before dismounting. Release parking brake
before moving mower.
HYDRO-GEAR DRIVE SYSTEM:
Allows the mower to turn on its own axis (zero turning radius).
Control levers control braking, turning, travel speed and direction. Each lever controls
one side of the mower.
NOTE: The pressure required to operate the mower is very light.
First-time operators should spend a minimum of 1/2 hour driving the mower
without the blade drive engaged to become familiar with the controls.
TO GO FORWARD:
From neutral position, gently push both drive levers forward.
To increase speed, move levers farther forward.
CONTROLS
TO GO BACKWARD:
From neutral position, gently pull both drive levers toward you.
TURNING:
Turning is controlled by moving one drive lever slightly forward or rearward of the other.
To turn left, move left lever rearward of the right lever.
To turn "square corners" move lever of desired direction to neutral.
To turn on mower's own axis (zero turning radius) stop and move one lever to reverse
position and the other to forward position.
BRAKING:
To brake mower, move both levers in direction opposite of travel, release levers to
neutral, set parking brake. Park only on level surfaces.
CHOKE CONTROL LEVER:
Located on control panel to operator's right.
Used to start a cold engine.
THROTTLE CONTROL LEVER:
Located on control panel to operator's right.
Controls engine speed, slow to maximum.
While mowing, throttle control should be set to the MAXIMUM or wide open setting to
insure adequate cooling of the engine and to maintain mower deck blade speed.
Page 13
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