Dixon SPEEDZTR 44, 44-968999538, SPEEDZTR 36, SPEEDZTR 42 User Manual

® ®
SPEEDZTR
Operator Manual
SPEEDZTR 44 / 968999538 SPEEDZTR 36 / 968999539 SPEEDZTR 44 / 968999547 SPEEDZTR 36 / 968999609 SPEEDZTR 44 / 968999611 SPEEDZTR 42 / 968999689
SPEEDZTR 42 / 968999713
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
©2008 HTC. All rights reserved.
TABLE OF CONTENTS
INTRODUCTION .......................................................4
Driving and Transport on Public Roads .................4
Towing ...................................................................4
Operating ...............................................................4
Good Service .........................................................5
SYMBOLS AND DECALS .........................................6
SAFETY .....................................................................8
General Operation .................................................8
Personal Safety Equipment .................................10
Slope Operation ..................................................10
Safe Handling of Gasoline ...................................12
General Maintenance ..........................................13
Transport .............................................................15
Roll Over Protection System (ROPS) ..................16
CONTROLS .............................................................17
Motion Control Levers .........................................18
Tracking .........................................................18
Seat Adjustment Lever ........................................19
Bypass Linkage ...................................................19
Fuel Tank .............................................................20
Ignition Switch .....................................................21
Choke Control .....................................................21
Throttle Control ....................................................21
Blade Switch ........................................................22
Circuit Breaker .....................................................22
Parking Brake ......................................................22
Mower Deck Cut Height Adjustment ....................23
OPERATION ............................................................24
Training ................................................................24
Steering ...............................................................24
Before Starting ....................................................25
Starting the Engine ..............................................25
Weak Battery .......................................................28
Jumper Cables ..............................................28
Running ...............................................................29
Operating on hills ................................................30
Mowing Tips ........................................................31
Stopping the Engine ............................................32
Manual Transport ................................................33
MAINTENANCE ......................................................34
Maintenance Schedule ........................................34
Battery .................................................................36
Ignition System ....................................................37
Safety System .....................................................37
Engine Cooling Air Intake ....................................38
Throttle Cable ......................................................38
Choke Cable ........................................................38
Air Filter ...............................................................39
Fuel Filter ............................................................40
Fuel Pump Air Filter .............................................40
Tire Pressures .....................................................41
Parking Brake ......................................................41
V-belts .................................................................41
Pump Belt ............................................................43
Blades .................................................................44
Mower Deck ........................................................45
Adjusting Mower Deck ...................................45
Leveling Mower Deck ....................................45
Caster Wheels .....................................................46
Hardware .............................................................46
Cleaning ..............................................................46
Tracking Adjustment ............................................47
EZT Transaxle .....................................................47
Purging Procedure ........................................47
Anti-scalp Rollers ................................................47
Lubrication Schedule ...........................................48
General ................................................................48
LUBRICATION .........................................................48
Lubricating the Cables .........................................49
Following the Lubrication Schedule .....................49
Oil Level ..............................................................51
Oil Filter ...............................................................51
TROUBLE SHOOTING ...........................................52
STORAGE ...............................................................55
Winter Storage ....................................................55
Service ................................................................55
SCHEMATIC ............................................................56
TECHNICAL DATA ..................................................57
Accessories .........................................................57
Torque Specications ..........................................57
CONFORMITY CERTIFICATES ..............................66
USA Requirements ..............................................66
SERVICE JOURNAL ...............................................67
Delivery Service ..................................................67
After the First 5-8 Hours ......................................68
25-Hour Service ..................................................69
50-Hour Service ..................................................70
100-Hour Service ................................................71
300-Hour Service ................................................72
At Least Once Each Year ....................................73

INTRODUCTION

Congratulations
Thank you for purchasing a Dixon ride-on mower. This
machine is built for superior efciency to rapidly mow
primarily large areas. A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine’s performance.
This manual is a valuable document. Read the contents carefully before using or servicing the machine. The following of instructions (use, service, maintenance, etc.) by all who operate this machine is important for the safety of the operator and others. It can also considerably increase the life span of the machine and increase its resale value.
If you sell your machine, be sure to give the operator’s manual to the new owner.
The nal chapter of this operator’s manual provides a
Service Journal. Ensure that service and repair work are documented. A well-kept service journal reduces service costs for the maintenance and affects the machine’s resale value. Please contact your dealer for more information. Take the operator’s manual along when the machine is taken to your dealer for service.
General
In this operator’s manual, left and right, backward and forward are used in relation to the machine’s normal driving direction.
Continuous dedication to improve our products require
that specications and design are subject to change
without notice.

Driving and Transport on Public Roads

Check applicable road trafc regulations before
transporting on public roads. If the machine is transported, you must always use approved fastening equipment and ensure that the machine is well anchored. DO NOT operate this machine on public roadways.

Towing

Do not tow this machine, it may cause damage to the drive system.
Do not tow any trailers, etc. with this mower. They may jackknife or overturn causing damage to the mower and possible serious injury to the operator.

Operating

This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones, tree stumps, etc. The machine can also be used for other tasks when equipped with special accessories provided by the manufacturer. Operating instructions for the accessories are provided with delivery. All other types of uses are incorrect. The manufacturer’s directions concerning operation, maintenance, and repairs must be carefully followed.
Lawn mowers and all power equipment, can be potentially dangerous if used improperly. Safety requires good judgement, careful use in accordance with these instructions and common sense.
The machine must only be operated, maintained, and repaired by persons familiar with the machine’s special characteristics and who are also knowledgeable about the safety instructions. Use only approved repair parts to maintain this machine.
Accident prevention regulations, other general safety
regulations, occupational safety rules, and trafc
regulations must be followed without fail.
Unauthorized modications to the design of the
machine may absolve the manufacturer from liability for any resulting personal injury or property damage.
4-DIXON
INTRODUCTION

Good Service

Dixon’s products are sold only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for
example, been inspected and adjusted by your retailer. See the certicate in the Service Journal in this operator’s
manual.
When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional:
This Operator’s Manual belongs to the machine with the manufacturing number:
Manufacturing Number
The machine’s manufacturing number can be found on the printed plate afxed to the left in the engine
compartment. Stated on the plate, from the top are:
The machine’s type designation (I.D.). The manufacturer’s type number (Model). The machine’s serial number (Serial no.)
Please have the type designation and serial number available when ordering spare parts.
The engine’s manufacturing number is stamped on one of the valve covers. The plate states:
The engine’s model. The engine’s type. Code
Please have these available when ordering spare parts.
Engine
Transmission
DIXON-5

SYMBOLS AND DECALS

These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean.
WARNING!
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.
Used in this publication to notify the reader of a risk of personal injury or death, particularly if the reader should neglect to follow instructions given in the manual.
IMPORTANT INFORMATION
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.
Used in this publication to notify the reader of a risk of material damage, particularly if the reader should neglect to follow instructions given in the manual. Used also when there is a potential for misuse or misassembly.
R N
Reverse Neutral Fast Slow Choke Fuel
Warning! Parking Brake CE conformity Warning! Rotating blades, Do not touch parts marking. Only for keep away from the European market discharge deck
Battery acid is corrosive, explosive and ammable Do not stand here
Noise emissions to the surroundings in accordance with the European Union’s directive. The machine’s emission is stated in the chapter TECHNICAL DATA and on the decals.
Use protective glasses Use protective gloves
Only machines for European market
6-DIXON
SYMBOLS AND DECALS
Read Shut off engine and Keep a safe Use on slopes No passengers Operator’s remove key before distance from no greater Manual performing any the machine than 10° maintenance or repair work
Whole body Severing of ngers Do not open or Careful backing up, Careful going exposure to and toes remove safety watch for other forward, watch for thrown objects shields while people other people engine is running
Moving sharp blades under cover
DIXON-7

SAFETY

WARNING!
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
These instructions are for your safety. Read them carefully.

General Operation

Read, understand, and follow all instructions 1. on the machine and in the manual before starting.
Do not put hands or feet near rotating parts 2. or under the machine. Keep clear of the discharge opening at all times.
Only allow responsible adults, who are familiar 3. with the instructions, to operate the machine.
Clear the area of any objects such as rocks, 4. toys, and wire, which could be picked up and thrown by the blades.
Be sure the area is clear of bystanders before 5. operating. Stop machine if anyone enters the area.
Never carry passengers. The machine is only 6. intended for use by one person.
Do not mow in reverse unless absolutely 7. necessary. Always look down and behind before and while backing.
Never direct discharged material toward 8. anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
Do not operate machine without the entire 9. grass catcher, discharge guard, or other safety devices in place and working
Slow down before turning.10. Never leave a running machine unattended. 11.
Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
WARNING!
This symbol means that important safety instructions need to be emphasized. It concerns your safety.
8011-512
Read the operator’s manual before starting the machine
8011-513
Clear the area of objects before mowing
D-DIXON
SAFETY
Disengage blades when not mowing. Shut 1. off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.
Operate machine only in daylight or good 2.
articial light.
Do not operate the machine while under the 3.
inuence of alcohol or drugs. Watch for trafc when operating near or 4.
crossing roadways. Use extra care when loading or unloading the 5.
machine into a trailer or truck. Always wear eye protection when operating 6.
machine. Data indicates that operators age 60 years and 7.
above are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Follow the manufacturer’s recommendation for 8. wheel weights or counterweights.
Anyone who operates this machine must rst 9. read and understand this Operation Manual. Local laws may regulate the age of the user.
Keep machine free of grass, leaves or other 10. debris buildup which can touch hot exhaust or engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
8011-520
Never take passengers
WARNING!
Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer, birth defects, or other reproductive system damage. The engine exhaust contains carbon monoxide, which is a odorless, colorless, poisonous gas. Do not use the machine in enclosed spaces.
DIXON-9

Personal Safety Equipment

WARNING!
When using the machine, approved personal protective equipment (shown in illustrations) shall be used. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your retailer for help in choosing the right equipment.
Make sure that you have rst aid equipment
close at hand when using the machine. Never use the machine when barefoot. Always wear protective shoes or boots,
preferably with steel toe caps. Always wear approved protective glasses or a
full visor when assembling or driving. Always wear gloves when handling the blades. Never wear loose clothing that can get caught
in moving parts. Use ear protectors to avoid damage to hearing.
SAFETY

Slope Operation

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
Mow up and down slopes (10 degrees 1. maximum), not across.
Watch for holes, ruts, bumps, rocks, or other 2. hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will 3. not have to stop while on the slope.
Do not mow on wet grass. Tires may lose 4. traction.
Avoid starting, stopping, or turning on a slope. 5. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and 6. gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
8011-670a
Personal protective equipment
6003-004
Mow up and down, not side to side
D-DIXON
WARNING!
Do not drive up or down hills with slopes greater than 10 degrees. And do not drive across any slopes.
SAFETY
Use extra care while operating machine with 7. grass catchers or other attachments; they can affect the stability of the machine.
Do not use on steep slopes.8. Do not try to stabilize the machine by putting 9.
your foot on the ground. Do not mow near drop-offs, ditches, or 10.
embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Never allow children to operate the machine. Use extra care when approaching blind
corners, shrubs, trees, or other objects that may block your view of a child.
8011-509
Be extra cautious when driving on slopes
8011-517
Never allow children to operate the machine
Keep children away from work area
8011-518
DIXON-11
SAFETY
WARNING!
The engine must not be started when the driver’s oor plate or any protective plate for the
mower deck’s drive belt is removed.

Safe Handling of Gasoline

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is
extremely ammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container. Never remove gas cap or add fuel with the
engine running. Allow engine to cool at least two (2) minutes before refueling.
Never fuel the machine indoors. Never store the machine or fuel container
where there is an open ame, spark, or pilot
light such as on a water heater or other appliance.
Before you begin refueling, minimize the risk of static electricity by touching a metal surface.
Never ll containers inside a vehicle or on a
truck or trailer bed with plastic liner. Always place containers on the ground away from the
vehicle when lling.
Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock­open device.
If fuel is spilled on clothing, change clothing immediately.
Never overll fuel tank. Replace gas cap and
tighten securely. Do not start the engine near spilled fuel. Never use gasoline as a cleaning agent. If leaks arise in fuel system, engine must not
be started until problem has been resolved. Check the fuel level before each use and leave
space for the fuel to expand, as the heat from the engine and the sun may otherwise cause
the fuel to expand and overow.
8011-516
Never ll the fuel tank indoors
WARNING!
The engine and the exhaust system become very hot during operation.
There is risk for burns if touched.
Allow engine and exhaust system to cool at least two (2) minutes before refueling.
D-DIXON

General Maintenance

Never operate machine in a closed area. Keep all nuts and bolts tight to be sure the
equipment is in safe working condition. Never tamper with safety devices. Check their
proper operation regularly. Keep machine free of grass, leaves, or other
debris buildup. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine running.
Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recommended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruction labels, as necessary.
Do not modify safety equipment. Check regularly to be sure it works properly. The machine must not be driven with defective or unmounted protective plates, protective cowlings, safety switches, or other protective devices.
Do not change the settings of governors and avoid running the engine with overly high engine speeds. If you run the engine too fast, you risk damaging the machine components.
Be very careful when handling battery acid. Acid on skin can cause serious corrosive burns. If you spill battery acid on your skin, rinse immediately with water.
Acid in the eyes can cause blindness, contact a doctor immediately.
Be careful when servicing the battery. Explosive gases form in the battery. Never perform maintenance on the battery when
smoking or near open ames or sparks.
The battery can explode and cause serious injury/damage.
SAFETY
8011-515
Never drive the machine in an enclosed space
WARNING!
Use protective glasses for maintenance work.
WARNING!
The battery contains lead and lead compounds, chemicals that are considered to cause cancer, birth defects, and other reproductive system damage. Wash your hands after handling the battery.
DIXON-13
SAFETY
Ensure that nuts and bolts, especially the fastening bolts for the blade attachments, are properly tightened, torqued and that the equipment is in good condition.
Do not modify safety equipment. Check regularly to be sure it works properly. The machine must not be driven with defective or unmounted protective plates, protective cowlings, safety switches, or other protective devices.
Do not change the settings of governors and avoid running the engine with overly high engine speeds. If you run the engine too fast, you risk damaging the machine components.
Sparking can occur when working with the battery and the heavy cables of the starter
circuit. This can cause battery explosion, re or
eye injury. Sparking in this circuit can not occur after the chassis cable (normally negative, black) is removed from the battery.
6003-009
Do not smoke when performing maintenance on the battery. The battery can explode and cause serious injury/damage.
WARNING!
Avoid electrical sparking and its consequences by the following routines:.
Use protective goggles.• Ensure that the fuel ller cap is mounted tightly
and no ammable substances are stored in an
open vessel. Never work with the starter circuit if there is
spilled fuel. Disconnect the chassis cable from the battery
rst and reconnect it last.
Do not make a bridge short circuit across the starter relay to run the starter.
Never use the machine indoors or in spaces lacking proper ventilation. The exhaust fumes contain carbon monoxide, an odorless, poisonous, and lethal gas.
Stop and inspect the equipment if you run over or into anything. If necessary, make repairs before starting.
Never make adjustments with the engine running.
The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer. Only use approved repair parts for the machine.
8009-728
Risk of sparking
D-DIXON
The blades are sharp and can cause cuts and gashes. Wrap the blades or use protective gloves when handling them.
Check the parking brake’s functionality regularly. Adjust and service as necessary.
The mulch blades should only be used in familiar areas when higher quality mowing is desired.
Reduce the risk of re by removing grass,
leaves, and other debris that may have accumulated on the machine. Allow the machine to cool before putting it in storage.
Regularly clean deck and underside of deck, avoid spraying engine and electrical components with water.

Transport

The machine is heavy and can cause serious crushing injuries. Be extra cautious when it is loaded on or unloaded from a vehicle or trailer.
Use an approved trailer to transport the machine. Activate the parking brake, turn off the fuel supply, and fasten the machine with approved fastening devices, such as bands, chains, or straps, when transporting.
Do not operate this machine on public roadways.
Check and abide by local trafc regulations
before transporting the machine on any road. Do not tow this machine, it may cause damage
to the drive system. Do not tow any trailers, etc. with this mower.
They may jackknife or overturn causing damage to the mower and possibly serious injury to the operator.
Load the unit onto truck or trailer by driving up ramps of suitable strength using a slow speed. Do not lift! The machine is not intended to be lifted by hand.
SAFETY
8011-514
Regularly clean deck
WARNING!
Escaping hydraulic oil under pressure
can have sufcient force to penetrate
the skin, causing serious injury.
If injured by escaping uid, see a
doctor at once. Serious infection or reaction can develop if proper medical treatment is not administered immediately.
IMPORTANT INFORMATION
The parking brake is not sufcient
to lock the machine in place during transport. Ensure that the machine is well fastened to the transport vehicle. Always reverse the machine onto the transport vehicle to avoid tipping it over.
DIXON-15
SAFETY

Roll Over Protection System (ROPS)

The ROPS increases the basic weight of the unit by 42 lbs/19 kg. The ROPS is an accessory.
Do not use ROPS as a lifting, attaching or anchoring point.
Do not use ROPS for wrecking or towing. Do not exceed Max GVW: 2822 lbs/1283 kg. Read machine operator´s manual before each
use. Securely fasten your seat belt if the unit has a
ROPS. Where possible, avoid operating the unit near
ditches, embankments and holes. Reduce speed when turning, crossing slopes
and on rough, slick or muddy surfaces. Stay off slopes too steep for safe operation. Watch where you are going, especially at row
ends, on roads and around trees. Do not permit others to ride. Operate the mower smoothly - no jerky turns,
starts or stops. When mower is stopped, set brakes securely
and use park brake. If any part of ROPS is damaged, the entire
ROPS must be replaced. Check all bolts including seat belt for correct
torque before each use. Check ROPS structure for damage before
each use. ROPS bar is NOT intended for use in sub
zero temperatures.
WARNING!
The rollover protection system’s capabilities may be impaired by damage if the mower is overturned or if alteration to the ROPS occurs. If these conditions take place, the total structure MUST be replaced.
WARNING!
This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forested, bush covered or grassy lands unless the engine’s system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
D-DIXON

CONTROLS

This operator’s manual describes the Dixon Zero
Turn Rider. The rider is tted with either a Briggs &
Stratton or Kohler four-stroke overhead valve engine developing 16 - 22 horse power.
Transmission from the engine is made via two belt­driven hydraulic pumps, which in turn drive a hydraulic motor for each drive wheel. Using the left and right
steering controls, the ow is regulated and thereby the
direction and speed.
4
3
8
9
7
5
10
6
11
1
2
1. Motion Control Levers
2. Seat Adjustment Lever
3. Bypass Linkage
4. Fuel Tank
5. Ignition Switch
6. Choke Control
7. Throttle
8. Blade Switch
9. Circuit Breaker
10. Parking Brake
11. Lift Lever
DIXON-17
CONTROLS

Motion Control Levers

The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if the steering controls are moved outward.
When both controls are in the neutral position (N), the machine stands still.
By moving both controls an equal amount forward or backward, the machine moves in a straight line forward or backward respectively.
In order, for example, to turn right while moving forward, move the right control towards the neutral position. The rotation of the right wheel is reduced and the machine turns to the right.
Zero turn can be achieved by moving one control backward (behind the neutral position) and carefully moving the other steering control forward from its neutral position. The rotation direction when zero turning is determined by which steering control is moved backward behind the neutral position. If the left steering control is pulled backward, the machine turns to the left. Use extra care when using this maneuver.

Tracking

If the mower is not tracking straight, check the air pressure in both rear tires. Recommended air pressure
is 15 psi (1 bar). Tracking must be checked on a at
and level concrete or blacktop surface. If unit still does not track straight, contact a Dixon dealer for adjustment.
8050-106
Steering controls
WARNING!
The machine can turn very rapidly if one steering control is moved much further forward than the other.
18-DIXON
8050-166-1
1. Forward
2. Neutral
3. Neutral slot, Neutral lock
4. Reverse
Motion control lever pattern (right side)
CONTROLS

Seat Adjustment Lever

The seat can be adjusted lengthways. When making adjustments, sit on the seat. Slide the lever to the side and maneuver seat to appropriate placement and release lever.
8050-165
Seat adjustment

Bypass Linkage

Unlocking Transmission
When pushing or pulling the mower, be sure to engage the bypass linkages.
Always turn off engine before engaging or 1. disengaging the hydro release (free wheel) lever. Never attempt to move the lever with the engine running.
Lift the seat to access release levers. Push 2. the hydro release levers toward the rear of the machine and inward until notches lock in place on frame. Release park brake.
To engage the transmissions, move the 3. release levers outward so they return to normal position.
IMPORTANT INFORMATION
Before pushing or towing tractor, transmission must be unlocked and park brake released. The tractor should never be pulled at more than 2 miles per hour (3.2 km/h) or for distances over ¼ mile (.402 km). Trailer the unit for distances over ¼ mile.
Push lever in and lock notch on frame (2 places)
8050-811
Bypass linkages
DIXON-19
CONTROLS

Fuel Tank

The machine has one fuel tank, just behind the seat. The tank capacity is 4.5 gallons (17 liters).
The engine will run on a minimum of 85-octane unleaded gasoline (no oil mix). Environmentally adapted alkylate gasoline can be used. See also Technical Data concerning ethanol fuel. Methanol fuel is not allowed.
When operating below 32°F (0°C) use fresh, clean winter grade gasoline to help insure good cold weather starting.
WARNING!
Gasoline is highly ammable. Observe caution and ll the tank
outdoors. (See Safety)
8050-106
Fuel tank
WARNING!
Fill to the bottom of the ller neck. Do not overll. Wipe off any spilled
oil or fuel. Do not store, spill or use
gasoline near an open ame.
WARNING!
The engine and the exhaust system, become very hot during operation.
Risk for burns if touched.
Allow engine and exhaust system to cool at least two (2) minutes before refueling.
IMPORTANT INFORMATION
Experience indicates that alcohol blended fuels (called gasohol, ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel the next season. See Storage Instructions for additional information. Never use engine or carburetor cleaners in the fuel tank or permanent damage may occur.
20-DIXON
CONTROLS

Ignition Switch

The ignition key is placed on the driver’s panel and is used to start and stop the engine.
IMPORTANT INFORMATION
Do not run the starter for more than ve
seconds each time. If the engine does not start, wait about 10 seconds before retrying.

Choke Control

The choke is used for cold starts to provide the engine with a richer fuel mixture.
Two choke options are available, depending on model. For units with a separate choke control, pull the choke control knob up. For units with choke/throttle combinations, push the throttle control all of the way forward into the indicated slot.
8050-816
Ignition Switch

Throttle Control

The throttle control regulates the engine speed and thereby the rate of rotation of the blades, assuming the blade switch is pulled out, see Engaging the Mower Deck.
In order to increase or decrease the engine speed, the control is moved.
Avoid idling the engine for long periods, as there is a risk of fouling the spark plug.
USE FULL THROTTLE WHEN MOWING, for best mower performance and battery charging.
8050-817
Choke control
8050-816
Choke and throttle control
DIXON-21
CONTROLS

Blade Switch

In order to engage the mower deck, pull the knob out; the mower blades are disengaged when the knob is depressed.

Circuit Breaker

The circuit breaker provides protection for the electrical system by (1) 15 amp circuit breaker. If the circuit breaker trips, push the button to reset. If the condition repeats, consult a dealer for inspection and repair.
8050-816
Blade switch

Parking Brake

The parking brake is found on the operator’s left. Pull the lever upward to activate the brake and downward to release it.
The park brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the park brake is engaged while the control levers are in the drive position.
IMPORTANT INFORMATION
The machine must stand absolutely still when applying the parking brake. Always set the parking brake before dismounting. Release the parking brake before moving the mower.
8050-816
Circuit breaker
8050-823
Engaged parking brake
22-DIXON
CONTROLS

Mower Deck Cut Height Adjustment

Located on the right front of the frame, the lift lever pedal controls the cutting height. The deck cutting height is obtained by pressing the foot pedal forward to lift the deck. To lower the deck, apply pressure to the top side of the foot pedal and allow it to pivot into the desired cutting height notch. Secure the desired cut height with pin.
The cutting height range is from 1½" (38 mm) to 5½" (140 mm) in ½" (13 mm) increments. The heights are measured from the ground up to the blade tip with the engine not running.
IMPORTANT INFORMATION
Always use the high position to transport.
IMPORTANT INFORMATION
8050-806
Cut height lift pedal
In order to obtain an even cutting height it is important that the air pressure in all four tires is the same 15 psi (1 bar).
DIXON-23

OPERATION

Read “Safety Instructions” section and following pages, if you are unfamiliar with the machine.

Training

Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities.
We suggest that this section be reviewed in its entirety prior to attempting to move the mower under its own
power. Additionally, we suggest when rst operating
the mower, use a reduced throttle speed and reduced ground speed by NOT moving control levers to the furthest forward or reverse positions during initial operation, or until operator becomes comfortable with
controls. We also suggest rst time users, or new
users to Zero Turn mowers to become familiar with the mower’s movement on a hard surface, such as concrete or blacktop PRIOR to attempting to operate on turf. Until operator becomes comfortable with mower controls and zero turning capability, they may damage turf due to overly aggressive maneuvers.
IMPORTANT INFORMATION
When control levers are in the reverse position they return to neutral when released. This may cause the mower to suddenly stop.
the control levers have not been moved forward or backwards, mower will not move. Slowly move both control levers forward slightly. This will allow mower to start moving forward in a straight line. Pull back on control levers to the neutral position and mower should stop moving. Pull back slightly on control levers, this will allow mower to start moving backwards. Push forward on control levers to the neutral position and mower should stop moving.
To turn to the right
While moving in a forward direction, pull the right lever back towards the neutral position while maintaining the position of the left lever, this will slow the rotation of the right wheel and cause the machine to turn in that direction.
To turn to the left
While moving in a forward direction pull the left lever back towards the neutral position while maintaining the position of the right lever, this will slow the rotation of the left wheel and cause the machine to turn in that direction.
To zero turn
While moving in a forward direction, rst pull both
control levers back until the mower stops or slows dramatically. Then by alternating one lever slightly to the forward position and the other in the reverse position.

Steering

To move forward and backward
The direction and speed of the mower’s movements is effected by the movement of the control lever(s) on each side of mower. The left control lever controls the left wheel. The right control lever controls the right wheel.
First time users should push mower (see “Moving by
Hand” in the “Operation” section) to an open, at area,
without other people or vehicles/obstacles nearby. In order to move unit under its own power, the operator must be in the seat, start engine (see “Before Starting” in “Operation” section), adjust engine speed to idle, disengage parking brake, do not engage blades at this time, rotate control levers inward. As long as
24-DIXON
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