Dixon 422, 424 User Manual
OPERATOR’S MANUAL
IMPORTANT
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The Dixon ZTR mower is both easy and fun to
However, any power mower must be operated
properly to be safe. It is not a toy or a recreational
vehicle. Before you start to use the
operator's manual carefully, and
mower, read the
become completely
familiar with the controls. Your Dixon dealer will
gladly provide a check-out ride, and answer any
questions.
ONE-YEAR LIMITED WARRANTY
This lawn mower is warranted for one (1)year from date of delivery against all defects in materials and workmanship. Lawn
mowers used for commercial service are warranted for 30 days from date of delivery. (Lawn mowers other than those used only
at residence of owner are considered as commercial service.)
Each new mower is warranted against manufacturing defects in material and workmanship under normal use and service. Our
obligation, under this warranty, shall be limited to the replacement to the original retail purchaser of any part or parts, which,
within the warranty period, shall be shown to be defective due to faulty workmanship or materials at the factory. All parts
claimed defective must be returned to the factory for inspection, repair, or replacement with transportation charges
This warranty does not apply to damage in transit or damage caused by misuse, negligence or accident, to alterations or
repairs done outside the factory or authorized service stations, nor does it obligate us to assume any transportation charges in
connection with the replacement of parts claimed to be defective.
Our warranty does not apply to the blades or belts on our mowers due to the very nature Of the function they perform and to
the elements they are exposed to. "
The warranty specifically excludes engines and tires which are warranted separately by their respective manufacturers. All
claims for defective engines or engine parts must be made in accordance with the engine manufacturer's warranty.
We reserve the right to make changes in design and changes or improvements on our product without imposing any
obligation upon ourselves to install the same on products heretofore manufactured.
This warranty is null and void if any pa rts other than original manufacturer's parts are used. There is no other express
warranty.
IMPLIED WARRANTIES, including those of merchantability and fitness for a particular purpose, are limited to one (1) year
from purchase and, to the extent permitted by law, any and all implied warranties are excluded.
operate.
READ CAREFULLY
You have purchased a top quality lawn mower that has
been carefully inspected and adjusted at the factory. This lawn
mower is warranted for 1 year from date of delivery against all
defects in materials and workmanship. Lawn mowers used for
commercial service are warranted for 30 days from date of
delivery. SEE YOUR DEALER FOR WARRANTY SERVICE
FOR PARTS.
prepaid.
SERIAL NUMBERS
deflector, keep persons clear of the discharge chute. Do not operate mower unless deflector is in place.
The lawn mower has three serial numbers:
Mower Number — Located on frame at right rear transaxle mount. Transaxle Number — Located on transaxle. Engine
Number — Located on engine. When referring to serial number on Warranty Registration, etc., use Mower Serial Number
located on frame.
SAFETY INSTRUCTIONS
BEFORE MOWING
1. Read these safety instructions and engine manufacturer's
operating and maintenance instructions that are furnished
with the mower.
2. Discuss proper maintenance with your Dixon dealer, to
save money and prevent injury. Consult your dealer before
removing any parts.
3. Don't allow anyone to operate your Dixon mower without
proper instruction. Young children should never be allowed
to operate any power mower, riding or walking.
4. Before mowing, pick up all debris—particularly stones and
sharp objects.
5. Before starting the engine, make sure the gas cap is in
place.
DURING MOWER OPERATION
1. The revolutionary Dixon mower att racts many admiring
neighbors. But when mowing, all persons — especially
children — and pets should be cleared from the mowing
area.
2. Wear appropriate, safe clothing when mowing — closefitting jeans or slacks and heavy leather or safety shoes
with rough soles. Never use any kind of mower with bare
feet or open sandals, not even an old push-type model!
3. When grass is wet or slippery, do not use any riding mower.
4. Always mow at the slowest speed that will cut satisfacto
5. Keep hands and feet away from the blade at all times.
6. Although the Dixon mower is equipped with a missile
7. Use extreme caution when mowing hills or slopes with any
mower.
8. Always disengage blades before taking the mower across
walks or objects that project above the surface.
9. When the mower is not in use, turn the engine off; never
leave the engine running unattended. Your Dixon mower is
equipped with a weight-sensitive switch that kills the engine
when operator leaves the seat while blades are engaged.
Test this important safety feature before each time mower is
used. This may be done by starting engine, engaging blades
and then rising slightly from seat. If engine does not stop,
see your dealer for necessary repair.
10. Before adjusting your mower or adding fuel, turn the en gine off. Let it cool, and disconnect the spark plug so the
engine cannot start by accident. Be sure all moving parts
are stopped.
11. Never run the engine indoors; the fumes are dangerous.
12. Before backing your Dixon mower, stop, turn around, and
look.
13. Gasoline fumes are explosive; use only approved gasoline
containers to store small amount of fuel. No special oil/gas
mixtures are needed for your Dixon mower.
rily.
14. If the mower should start vibrating, stop the engine imme diately and check for damage or loose parts. Vibration is
usually the warning of trouble.
15. Never lift lawn mower by the body; lift only by the frame.
16. Never carry passengers.
.
ALWAYS SET PARKING BRAKE AND DISENGAGE BLADE OPERATION BEFORE DISMOUNTING.
IMPORTANT OPERATING INSTRUCTIONS
Dixon ZTR
unique maneuverability and ease. The following procedures will
allow one to become familiar with the unique method of control
very easily.
1. SET PARKING BRAKE
free and in the neutral position. (When drive levers are
released, they should return to neutral position.)
2. "Blade Operation" lever is to be set in the "Disengage"
position.
3. Move throttle control to "Choke" position.
4. To start models with electric starting, simply insert ignition
key and turn to the far right position. When the engine
starts, release the ignition key and it will remai n in the
"RUN" position. To stop the engine simply turn the key to
the "OFF" position.
NOTE: Some electric start models are also equipped with
5. Set engine to desired speed by adjusting throttle control.
(Suggest set at slow speed during initial operation.)
6. NOTE SAFETY FEATURE: Safety switches stop engine
when operator leaves seat while blades are engaged, and
engine cannot be started when blades are engaged . OPERATOR SHOULD TAKE PRECAUTIONS AND NOT RELY
ON SAFETY SWITCHES.
7. This unit is equipped with a unique transaxle that requires
only two drive levers to control braking, turning, direction
and acceleration.
From neutral position gently push both drive levers for
to increase speed move levers further forward.
mowers offer a new concept in mowing, providing
— Be sure that drive levers are
manual start provision. To start engine manually
turn switch to "RUN" and pull the starter rope.
TO GO FORWARD
ward;
TO GO BACKWARD
From neutral position gently pull both drive levers
rearward.
TURNING
Turning is controlled by moving one drive lever slightly
forward or rearward of the other. To turn left, move left lever
rearward of right lever. To turn "square corners" move
lever of desired direction to neutral. To turn on mower's
own axis (Zero Radius) reduce speed and move one lever
to reverse position and the other to forward position.
BRAKING
To brake mower, move both levers in direction opposite of
travel, release levers to neutral, set parking brake. When
stopping on incline, it may be necessary to hold slight
pressure on levers in direction opposite of slope, until
parking brake is set.
ALWAYS SET PARKING BRAKE BEFORE DISMOUNTING.
INITIAL OPERATION
It is recommended that first operation of mower be done at a
slow throttle setting with mower blades disengaged until
operator is thoroughly familiar with the unit.
You may have a tendency to "over control" mower
at first. Slight movement - fingertip control — is all
that's necessary for easy operation.
8. Mower Blade operation:
• Cutting height is set by positioning the adjustment lever.
Push button knob on top of lever, set desired cutting
height, lock in to position by releasing button knob.
• To start mower blades, move lever on floor to "engage"
position. To stop mower blades, move lever to "disengage" position.
ALWAYS DISENGAGE BLADE OPERATION BEFORE
DISMOUNTING.
9. Parking Brake:
Parking brake is on right hand side of floor area and is
engaged by pushing full forward with foot. To disengage,
pull lever back toward operator by hand. In emergency
situations, brake may be used in conjunction with the
natural braking of the transaxle by applying pressure with
foot. Always set parking brake before dismounting. Be sure
that parking brake is disengaged before moving.
MAINTENANCE
BEFORE PERFORMING ANY MAINTENANCE, SHUT
OFF ENGINE, ALLOW TO COOL AND DISCONNECT
SPARK PLUG.
terminal. (See also wiring diagram shown on Body Assembly
illustration.)
3. Clean top of battery and terminals.
4. Do not remove battery from mower.
5. To reactivate, reconnect cables to correct terminals and
charge battery if needed.
BELT ADJUSTMENT
The best tension for a V-belt drive is the lowest tension at
which the belts will not slip under normal load condition. Check
the tension on a new belt frequently during first hours of
operation and every 10-15 hours or monthly thereafter. Too
much tension shortens belt and bearing life. Too little tension
causes slippage and loss of power. Be sure that belts and
pulleys are kept free of foreign material. If belt slippage occurs,
tighten it just enough to prevent slippage.
ENGINE
For complete engine operating and maintenance informa tion, refer to engine operating and maintenance instructions
furnished by the engine manufacturer and supplied
each mower.
BATTERY
Procedure for initial activation of battery:
1. Fill with electrolyte solution to lower ring of battery.
2. Let stand for 30 minutes.
3. Charge at 4 amps for 3 hours or 1 amp for 12 hours.
4. After initial filling, fluid level may be maintained with distilled
water.
Procedure for off-season storage:
1. Charge battery.
2. Disconnect cables from battery terminals. Identify cables so
that they may be easily reconnected to the correct
with
TRANSAXLE DRIVE BELT
To adjust tension, loosen four (4) bolts which hold engine to
mount and belt keeper in place. Adjust tension bolt (located at
rear of chassis) until desired tension is achieved. Do not over
tighten. Tighten four (4) bolts holding engine.
MOWER DRIVE BELT
Belt tension for mower drive belt is adjusted by loosening nut
on mower deck turnbuckle assembly and turning turnbuckle to
achieve desired tension. Retighten nut. Tension should be
checked with belt in engaged position.
REPLACE BELTS WHEN ADJUSTMENT CAN NO
LONGER BE MADE SATISFACTORILY OR IF BELTS BECOME WORN.
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