Dixon 4000 User Manual
IMPORTANT: READ CAREFULLY
The Dixon® ZTR* Mower is both easy and fun to operate. However,
any power mower must be operated properly to be safe.
It is not a toy or a recreational vehicle.
Before you start to use the mower: read the operator's manual carefully,
become completely familiar with the controls.
The information in this operator's manual applies to all
ZTR® 4000 Series Model Mowers.
Your Dixon dealer will gladly answer any questions.
and
Dixon®
See your dealer for warranty service, parts and repairs.
DIXON INDUSTRIES, INC.
A BLOUNT
PO BOX 1569
COFFEYVILLE KS 67337 0945
3162512000
International Inc. Co.
5/98
INDEX
SAFETY..................................................................
WARRANTY POLICY...............................................
SPECIFICATIONS....................................................
SEAT ADJUSTMENT............................................
CONTROLS.............................................................
OPERATION INSTRUCTIONS....................................
CARE AND MAINTENANCE...................................
STANDARD PARTS LIST.........................................
TROUBLESHOOTING..............................................
Pages 3 - 8
Page 9
Page 10
Page 11
Pages 12-15
Pages 16 -21
Pages 22 - 30
Page 31
Pages 32 - 34
4000 Series
Part No. 8950
Page 2
SAFETY
RIDING LAWN MOWERS, IF IMPROPERLY OPERATED, CAN
CAUSE SERIOUS INJURY OR DEATH
THE MOST COMMON CAUSES of iNJURY TO THE OPERATOR OR bySTANdER...
...REAd ANd UNdERSTANd THiS MANUAL TO PREVENT iNJURiES,
Page 3
SAFETY SYMBOLS
SAFETY
Safety Alert Symbol
When you see this symbol,
BE ALERT to the potential for injury.
Follow RECOMMENdEd SAfETy PRECAUTIONS And sAfE OpERATi'NG PRACTICES.
Danger
indicates an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
Warning
indicates a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.
Caution
indicates a potentially hazardous situation
which, if not avoided, may result in minor or
moderate injury. It may also be used to alert
against unsafe practices.
Page 4
SAFETY
T///5 CUTTINQ MOWER is CApAblE of AMpUTATiNQ l-IANds & fEET, ANd THROWiNG objECTS.
FAILURE TO
GENERAL OPERATION:
• Read, understand, and follow all instructions in the manual and on the mower before
• Only allow responsible adults, who are familiar with the instructions, to operate the
obsERVE THE followiNG sAfETy i
SERIOUS INJURY OR D
NSTRUCTIONS
EATh.
could
RESULT IN
starting.
mower.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown
by the blade.
• Be sure the area is clear of other people before mowing. Stop mower if anyone
the area.
• Never carry passengers.
enters
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and
while backing.
• Be aware of the mower discharge direction and do not point it at anyone. Do not
mower without either the entire grass catcher or the deflector in place.
• Slow down before turning.
operate the
• Never leave a running mower unattended. Always turn off blades, set parking brake, stop
engine, and remove key before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging chute.
• Mow only in daylight or good artificial light.
• Do not operate the mower while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the mower into a trailer or truck.
ride the mower when loading & unloading.
Do not
WARNING:
. California to cause cancer, birth defects or other reproductive harm.
The Engine Exhaust from this product contains chemicals known to the state of
Page 5
SLOPE OPERATION:
Slopes ARE A MAJOR FACTOR Related TO loSS-of'-CONTROl ANd Tlp-OVER ACCidENTS,
If you
DO
Mow across the slope with your Dixon ZTR - never up or down.
Remove obstacles such as rocks, tree limbs, etc.
CANNOT
bAck up
SAFETY
which CAN RESult IN SEVERE iNJURy OR dEATh
All slopES REQUIRE EXTRA CAUTlON.
THE
slopE
OR
if you
FEEL
uNEAsy
ON IT,
do
NOT MOW IT
.
Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can
obstacles.
Use slow speed.
Use extra care with grass catchers or other attachments. These can change the stability of
mower.
hide
the
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or
direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed
slowly down the slope.
DO NOT
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a
wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not
try to stabilize the mower by putting your foot on the ground. Do not use
grass catcher on steep slopes.
Page 6
CHILDREN:
SAFETY
TRAGIC ACCIDENTS CAN OCCUR
ChildREN ARE ATTRACTEd TO lawN MOWERS ANd
NEVER
ASSUME
if
THE OPERATOR
childREN.
childREN will
BE ALERT TO AVOid ACCidENTS.
STAY WHERE
is
NOT ALERT TO THE PRESENCE
THE
MOWiNg ACTiviTy.
ThEy
WERE LAST SEEN.
of
• Keep children out of the mowing area and under the watchful care of another
responsible adult.
• Be alert and turn mower off if a child enters the area.
• Before and during backing, look behind and DOWN for small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe
mower operation.
• Never allow children to operate the mower.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that
obscure vision.
may
Page 7
SERVICE:
SAFETY
• Use extra care in handling gasoline and other fuels. They are flammable and vapors
are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool
refueling. Do not smoke.
Never refuel the mower indoors.
Never store the mower or fuel container inside a building where there is an
flame.
• Never run a mower inside a closed area. . • "
before
open
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good
condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Keep mower free of grass, leaves, or other debris buildup. Clean up oil or fuel
spillage. Allow mower to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary,
restarting.
• Never make adjustments or repairs with the engine running.
• Grass catcher components are subject to wear, damage, and deterioration, which
before
could
expose moving parts or allow objects to be thrown. Frequently check components and
replace with original equipment parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blades] or wear gloves, and use
caution when servicing them.
extra
• Batteries contain sulfuric acid. To prevent burns avoid contact with skin, eyes and
clothing. To prevent a fire or explosion keep sparks and open flames away from
Before disconnecting the negative [-] ground cable, make sure all switches are
battery.
OFF.
• Check to assure that the drive chains are properly adjusted. A loose chain may come off
causing loss of control. This statement applies to chain drive Models
2301, 3000 & 4000
Series.
Page 8
DIXON PROTECTION PLUS TWO YEAR LIMITED WARRANTY POLICY
This warranty policy applies to all (30°), (36"), (42") mowers purchased on or after March 1, 1990.
WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2) years from date of purchase. DIXON ZTR
MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR
REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE
FOLLOWING CONDITIONS AND LIMITATIONS:
1. Warranty applies only to original retail purchaser of new and unused mowers and accessories.
2. All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and
allowances. All warranty claims must be approved by Dixon Industries, Inc.
3. Mowers or accessories used for commercial applications are warranted for 30 days from date of purchase. Commercial application is
any use other than, or in addition to, mowing at owner's primary place of residence.
4. Battery warranty: Limited to 90days from date of purchase.
5. Accessories Warranty (Grass Catchers, Snow Blades, Covers, etc.): Limited to 90 days from date of purchase.
6. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration. The use of parts or
components other than those supplied by Dixon Industries, Inc. VOIDS ALL WARRANTY.
7. The following items are not covered by this warranty policy:
(a) Pick up and delivery charges for transportation of mower to and from an Authorized Dixon Dealer's place of business.
(b) Transaxle adjustments.
(c) Belts / chains / sprockets / cutting blades.
(d) Engines - All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer.
(e) Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower.
8. There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular
purpose, are limited to the same duration of the express warranty, and to the extent permitted by law any and all implied warranties
are excluded. Liabilities for consequential damages under any and all warranties are excluded.
WARRANTY VALIDATION: At the time of sale, selling dealer must review each portion of this warranty document, complete the
information section below, secure customer's signature and send copy to Dixon Industries, Inc.
DATE OF PURCHASE _________________Model _____________ S/N DM-__________
___________________________________________________ _____________________________________________
(Owner's Name) (Dealership)
__________________________________________________ ______________________________________________
(Address) (Address)
__________________________________________________ _____________________________________________
__________________________________________________ ______________________________________________
(Owner's Signature) (Dealer’s Signature)
SPECIFICATIONS
Models ZTR 4423 & ZTR 4424
CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate.
BODY: All body parts are made of high density polyethylene, dent and corrosion
resistant. Front body contains access panel for battery service.
MOWER DECK: 13 GA stamped steel construction.
[3] blades combine for a 42" cut width.
Cut height approximately 1" to 4" via 8 position lift handle.
BLADE DRIVE: Electric clutch.
TRANSMISSION: Each rear wheel is independently driven by chain and sprockets through a
mechanical friction drive.
ENGINE:
Model 4423: 15HP Vanguard Briggs & Stratton, 4-Cycle, Single Cylinder, Overhead
Valve, Air-Cooled, Gasoline, Vertical Shaft With Cast Iron Cylinder
Sleeve, Oil Pump With Integral Oil Filter.
Model 4424: 15HP Kohler Command 15, 4-Cycle, Single Cylinder, Overhead Valve,
Air-Cooled, Gasoline, Pressure Lubricated, With Oil Filter, Vertical Shaft,
Aluminum Head and Block with Cast-iron Cylinder Liner.
STARTING SYSTEM: Electric by key switch operation with safety interlock blade drive.
TIRES: Front 11 X 4.00 X 5 ribbed tread.
Rear 18 X 9.50 X 8 Turf Trac RS
RECOMMENDED
TIRE PRESSURE: Front 16-21 Ibs.
CAPACITIES: Fuel 2.7 gallons total.
Rear 8-14 Ibs.
Engine Briggs &. Stratton -1.50 quarts oil.
Kohler - 2 quarts oil with filter.
DIMENSIONS: Width 47" outside rear wheel measurement.
Height 42" to top edge of seat.
Length 72" hitch tab to front bumper.
Weight 520 Ibs.
NOTE: Additional information provided in service instructions under the individual component.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
Page 10
SEAT ADJUSTMENT INSTRUCTIONS
Models ZTR 4423 & ZTR 4424
1. Place parking brake in ON position. [Pull brake lever up]
2. Raise and push seat assembly forward.
3. Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position.
tighten nuts, P/N 3205.
DO NOT
OPERATE MOWER WITHOUT SEAT
AdjusTMENTS pRopERly TiqhTENEd.
4 Raise and push seat assembly and upper body rearward to closed position.
Re-
Page 11
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