Dixon GRIZZLY 52, GRIZZLY 72, 30 KOH-968999628, Grizzly ZTR, GRIZZLY 60 User Manual

GRIZZLY

™

ZTR

®

Parts Manual

GRIZZLY 52, 27 KOH/968999588 GRIZZLY 60, 27 KOH/968999590 GRIZZLY 60, 30 KOH/968999591 GRIZZLY 72, 30 KOH/968999592 GRIZZLY 60, 27 KOH/968999626 GRIZZLY 60, 30 KOH/968999627 GRIZZLY 72, 30 KOH/968999628

Please read the operator’s manual carefully and make sure you

understand the instructions before using the machine.

MODEL NUMBER _______________________________

SERIAL NUMBER _______________________________

DATE PURCHASED _____________________________

DEALER ADDRESS _____________________________

NOTES: _________________________________________________________________________

________________________________________________________________________________

CONTENTS

SECTION PAGESECTION PAGE

CHASSIS / FRAME ..................................................4-5

ENGINES ............................................................... 6-11

STEERING ...........................................................12-13

PARKING BRAKE ................................................14-15

HYDRAULIC PUMP / MOTOR ............................. 16-17

MOWER / DECK LIFT .......................................... 18-19

52 INCH CUTTING DECK ....................................20-21

60 INCH CUTTING DECK ....................................22-23

72 INCH CUTTING DECK ....................................24-25

CONTROLS ..........................................................26-27

SEA T ....................................................................28-31

CASTERS.............................................................32-33

ELECTRICAL .......................................................34-35

DECALS ...............................................................36-37

PROTECTION FRAME, ROPS ............................38-39

SCHEMA TICS ......................................................40-41

NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.

CHASSIS / FRAME

16

13

40

38

37

34

35

33

10

24

5

36

12

28

22

34

33

22

14

33

25

34

22

19

34

39

30

7

2

1

6

9

29

25

32

30

29

32

34

20

4 26

11

25

15

23

30

21

8

41

24

17

18

33

31

3

4

29

27

CHASSIS / FRAME

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 ....539 101176 ....2 ...PULLEY

2 ....539 101177 ....2 ...KEY 5MM SQ x 25MM

3 ....539 111897 ....1 ...WASHER, 3/8 SPECIAL

4 ....539 114662 ....1 ...SHIELD, DUST

5 ....539 102502 ....2 ...STUD

6 ....539 102717 ....2 ...SET SCREW

7 ....539 103256 ....1 ...SPRING

8 ....539 130205 ....1 ...PIVOT BEARING

9 ....539 990588 ....1 ...HCS, 3/8 -16 x 2

10 ....539 104334 ....1 ...PUMP BELT

11 ....539 130392 ....1 ...IDLER ARM

12 ....539 105905 ....2 ... HCS 7/16 x 1 GD 8

13 ....539 104411 ....1 ...KNOB W/STUD

14 ....539 990187 ....2 ... LOCKWASHER, 5/16

15 ....539 130828 ....1 ...COVER, IDLER

16 .... 539 114611 ....1 ...FLOOR PLATE W/DECAL

17 ....539 114612 ....1 ...GRD, REAR W/DECALS

18 ....539 114573 ....1 ...PLATE SKID

19 ....539 114847 ....1 ...SEAT STOP

20 ....539 976688 ....1 ...IDLER PULLEY

21 ....539 976998 ....2 ... ZERK

22 ....539 990209 ....7 ... HCS 5/16 x 1

23 ....539 990247 ....2 ...7/16 LOCKWASHER

24 ....539 990316 ..12 ... RHSNB 5/16 x ¾

25 ....539 990517 ....6 ... WASHER, 3/8

26 ....539 976695 ....1 ...BUSHING, IDLER

27 ....539 106492 ....1 ... HCS, 3/8C-16 x 2¾

28 ....539 990563 ....2 ... HCS 3/8 x 1

29 ....539 976979 ....2 ... NUT, 3/8C, NYLOC

30 ....539 990613 ....2 ...NUT, 3/8, WHIZ

31 ....539 990122 ....1 ... WASHER, 3/8, SAE

32 ....539 990655 ....2 ... HCS 3/8 x 1½

33 ....539 990692 ..22 ...5/16 FLAT WASHER

34 ....539 990717 ....3 ...5/16 NYLOC NUT

35 ....539 104763 ....1 ...“U” CLIP, 5/16C

36 ....539 102845 ....8 ... SPRING

37 ....539 114982 .... 1 ... GROMMET

38 ....539 114610 ....1 FRAME W/DECALS,

MODELS, 968999588, 968999590, 968999591, 968999626, 968999627 UNITS PRODUCED PRIOR TO SERIAL NO. 0741XXXXX

....539 132223 ....1 FRAME W/DECALS,

MODELS, 968999588, 968999590, 968999591, 968999626, 968999627 UNITS PRODUCED AFTER SERIAL NO. 0741XXXXX

....539 132349 ....1 FRAME W/DECALS,72"

MODELS, 968999592, 968999628 UNITS PRODUCED BEFORE SERIAL NO. 0741XXXXX

....539 132226 ....1 FRAME W/DECALS, 72"

MODELS, 968999592, 968999628 UNITS PRODUCED AFTER SERIAL

NO. 0741XXXXX

39 ....539 110433 ... 1 ...GROMMET, FUEL LINE

40 ....539 102587 ....5 ... BUMPER

5

21

ENGINE

KOHLER

Units Produced Before Serial No. 0741xxxxx

8

3

15

22

REF.

21

16

19

7

6

13

14

12

17

10

20

18

1

4

2

11

6

9

5

ENGINE

KOHLER

Units Produced Before Serial No. 0741xxxxx

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 .... 539 100152 ....1 ... KEY, ¼ SQ. x 1.875

2 .....539 118684 ....1 ... MUFFLER

3 .... 539 102679 ....1 ... FUEL V ALVE

4 .... 539 121866 ....1 ... CHOKE CABLE

5 .....539 991120 ....1 ... HCS 7/16 -20 x 2½

6 .... 539 990761 ....1 ... NUT, ½ ,CENTER LOCK

7 .... 539 990580 ....1 ... HCS ¼ -20 x ¾

8 .... 539 105280 ....1 ... FUEL LINE

9 .... 539 105406 ....1 ... CLUTCH, 200 FT/LBS

10 .... 539 106057 ....1 ... PULLEY

11 .... 539 990247 ....1 ... LOCKWASHER, 7/16

12 .... 539 107476 ....1 ... SCREW, 3/8 -16 x 1 SLF TAP

13 .... 539 107631 ....2 ...SCREW, ¼ -20 x 5/8

14 .... 539 107937 ....1 ...OIL DRAIN HOSE

15 .... 539 108051 ....1 ...SCREW, 8 x ½ SELF DRILL

16 .... 539 108212 ....1 ... FUEL LINE

17 .... 539 109603 ....1 ... WASH 3/8 EXT STAR

18 .... 539 109867 ....2 ... DOUBLE TUBE CLAMP

19 .....539 110093 ....1 ...PLUG, OIL DRAIN

20 .... 539 922091 ....1 ... FUEL LINE

21 .... 539 912222 ....6 ... HOSE CLAMP

22 .....539 114714 ....1 ...TUBE, EXTEN MUFFLR

NOT SHOWN

.... 539 101363 ....1 ... CLAMP

.... 539 102757 ....1 ... CABLE, POSITIVE

.... 539 104415 ....1 ... KOHLER PIGTAIL

7

ENGINE MOUNT

Units Produced Before Serial No. 0741xxxxx

7

4

2

1

9

6

5

8

2

3

8

ENGINE MOUNT

Units Produced Before Serial No. 0741xxxxx

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 .... 539 105025 ....1 ... ENGINE MOUNT

2 .... 539 104958 ....4 ... ISOLA TOR COMPLETE

3 .... 539 104959 ....4 ... ISOLA TOR WASHER

4 .....539 114306 ....1 ... STRAP, ISO, REAR

5 .... 539 106819 ....1 ... CLUTCH TIE DOWN

6 .....539 113781 ....4 ... HCS, 5/16 -18 x 1¾, SERR

7 .... 539 990184 ....4 ... NUT , 5/16 C, CENTER LOCK

8 .... 539 103433 ....4 ... HCS, ½ -13 x 3¼

9 .... 539 101331 ....4 ... NUT, ½C, NYLOC

9

21

ENGINE

KOHLER

Units Produced After Serial No. 0741xxxxx

8

3

20

16

21

15

22

24

13

18

19

7

6

14

23

11

1

10

9

5

12

17

2

4

10

ENGINE

KOHLER

Units Produced After Serial No. 0741xxxxx

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 .... 539 100152 ....1 ... KEY, ¼ SQ. X 1.875

2 .....539 118684 ....1 ... MUFFLER

3 .... 539 102679 ....1 ... FUEL V ALVE

4 .... 539 121866 ....1 ... CHOKE CABLE

5 .....539 991120 ....1 ... HCS, 7/16 -20 X 2½

6 .... 539 990761 ....1 ... NUT, ¼ -20, CTRLK

7 .... 539 990580 ....1 ... HCS, ¼ -20 X ¾

8 .... 539 105280 ....1 ... FUEL LINE, 35"

9 .... 539 105406 ....1 ... CLUTCH

10 .... 539 106057 ....1 ... PULLEY

11 .... 539 990247 ....1 ... WASHER, 7/16

12 .... 539 106819 ....1 ... CLUTCH TIE DOWN

13 .... 539 107631 ....2 ...SCREW, ¼-20 X 5/8, THD

14 .... 539 107937 ....1 ...OIL DRAIN HOSE

15 .... 539 108051 ....1 ...SCREW, #8 X ½, SLF DRILL

16 .... 539 108212 ....1 ...FUEL LINE, 13"

17 .....539 113781 ....4 ... HCS, 5/16-18 X 1¾, SERR

18 .... 539 109867 ....2 ... CLAMP , DOUBLE TUBE

19 .....539 110093 ....1 ...PLUG, OIL DRAIN

20 .... 539 922091 ....1 ... FUEL LINE

21 .... 539 912222 ....6 ... HOSE CLAMP

22 .....539 114714 ....1 ... TUBE, EXTENSION

23 .... 539 990184 ....4 ... NUT, 5/16-18, CTRLK

24 .... 539 101363 ....1 ... CLAMP

NOT SHOWN:

.... 539 104416 ....1 ... KOHLER PIGTAIL

.... 539 102757 ....1 ... CABLE, POSITIVE

11

22

STEERING

27

12

10

33

7

22

28

19

34

21

26

13

32

5

38

15

31

37

2

25

16

6

12

35

26

4

30

8

27

1

7

29

20

3

17

8

4

1

11

18

9

36

19

13

14

38

12

23

18

24

3

STEERING

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 ..... 539 100266 .......2 ...HCS ¼ -20 x 1¼

2 ..... 539 101080 .......2 ...SWITCH, INTERLOCK

3 ..... 539 101949 .......2 ...E-RING, ½"

4 .....539 102519 .......2 ...BUSHING

5 .....539 102593 .......4 ...WASHER,3/8" SPRING

6 ..... 539 102678 .......2 ...TAPPED PLATE

7 ..... 539 122636 .......2 ...END PLUG

8 ..... 539 104763 .......2 ...‘U’ CLIP, 5/16C

9 .....539 105279 .......2 ...LINKAGE

10 ......539 110603 .......2 ...ROD END, RIGHT

11 ......539 110604 .......1 ...ROD END, LEFT

12 ......539 110606 ....... 2 ... DAMPENER

13 ......539 110607 .......4 ...BALL STUD

14 ..... 539 130701 .......1 ...CONTROL, RIGHT

15 ..... 536 130702 .......1 ...CONTROL, LEFT

16 ......536 110638 ....... 2 ... CONTROL ARM

17 ......539 110833 .......1 ...CONTROL SHAFT

18 ......539 110943 ....... 4 ... NUT, 5/16 C, NYLOC

19 ......539 111074 .......2 ...DAMPENER BRACKET

20 ......539 114335 .......1 ...LEVER, DRIVE, RIGHT

21 ......539 114336 .......1 ...LEVER, DRIVE, LEFT

22 ..... 539 122635 ....... 2 ...GRIP

23 ..... 539 976952 .......4 ...SCREW, 10-24 x 5/8

24 ..... 539 976979 ....... 6 ...NUT, 3/8 -16 NYLOC

25 ..... 539 976998 ....... 2 ...ZERK

26 ..... 539 990184 ....... 4 ...NUT, 5/16C, CENTERLOCK

27 ..... 539 990196 ....... 2 ...NUT, 5/16C

28 ..... 539 990209 ....... 4 ...HCS, 5/16C x 1

29 ..... 539 990223 ....... 6 ...NUT, 5/16-24

30 ..... 539 990546 ....... 4 ...NUT, 3/8 CENTERLOCK

31 ..... 539 990563 ....... 6 ...HCS, 3/8 C x 1

32 ..... 539 990582 ....... 4 ...HFCS, 3/8 C x 1

33 ..... 539 990692 ....... 8 ...WASHER, 5/16

34 ..... 539 990717 ....... 4 ...NUT, 5/16-18, NYLOC

35 ..... 539 990730 ....... 6 ...HCS, 5/16-16x1¾

36 ..... 539 991073 ....... 1 ...NUT, 5/16C

37 ..... 539 103547 .......2 ...WASHER, ¼

38 ..... 539 990820 .......2 ...NUT, ¾-16

13

22

PARKING BRAKE

8

32

26

27

2

31

20

29

17

23

24

18

11

12

35

21

14

28

29

30

29

15

13

35

29

9

16

29

36

10

3

37

33

7

19

20

29

1

34

25

4

14

5

6