Dixon 25 TON RAM Complete Manual

25 Ton Ram

Instruction Manual

Dixon Valve & Coupling Company

800 High Street • Chestertown, MD 21620

ph: 800•355•1991 fax: 800•283•4966

www.dixonvalve.com

Holedall Fittings

25 Ton Ram Operating Instructions –

External Swaging

25 Ton Ram Operating Instructions –

External Swaging of

RSTxxxNOS S tems

25 Ton Ram Operating Instructions –

External Swaging of

Cam & Gr oove Fittings

25 Ton Ram Operating Instructions –

Converting fr om Swaging

to Internal Expansion

25 Ton Ram Operating Instructions –

Internal Expansion of

Steel and S tainless Steel Stems

25 Ton Ram Operating Instructions –

Internal Expansion of

Holedall H-520 Series Couplings

Product Updates / Notes

Sample Forms

Parts Lists and Warranties

Holedall

Equipment and Products

1877.963.4966 • www.dixonvalve.com

Equipment

Equipment

Holedall Coupling Machines

Rams securely attach Holedall couplings to hose. Five machines meet every hose service requirement.

Rams, are powerful nely engineered machines designed specically to swage and internally expand Holedall couplings by

hydraulic pressure. Since each ram generates all the hydraulic pressure required to attach the Holedall coupling, one person can
easily operate the equipment.

15 Ton Ram

Specially designed ram for internally expanded couplings only.
Bench mounted model (optional stand available), producing
up to 10,000 PSI, for up to 15 tons of ram force. Capable of
expanding 1" through 3" steel ttings and ¾" through 4" brass
Holedall Petroleum ttings. The motor is ½ h.p., 115 volt 60

cycle, single phase with foot pedal.

25 Ton Ram

100 Ton Ram

Used for swaging Holedall ttings to hose from 1¼" through
10" ID With optional accessories, this ram may be used for
internally expanded couplings on hose from 1¼" through 6".
This machine is capable of producing up to 100 tons of ram
force. A 1-1/8 h.p., 115 volt, 60 cycle, single phase motor is
standard with remote, (220/440 volt motors are available).

350 Ton Ram

Free standing model producing up to 10,000 PSI of line

pressure for up to 25 tons of ram force. Capable of external
swaging ¼" through 4" ID hose and internal expanding
5/8" through 4" ID hose, with proper equipment. The motor is
½ h.p., 115 volt 60 cycle, single phase with foot pedal. High
speed pump kit option is available.

50 Ton Ram

Used for swaging Holedall and Rotary ttings. This ram is
capable of producing up to 354 tons of ram force for swaging.

Bench mounted model (optional stand available),

producing up to 10,000 PSI, for up to 50 tons of ram force.

Capable of external swaging 1¼" through 6" ID hose and
internal expanding 5/8" through 6" ID hose, with proper
equipment. A 1-1/8 h.p., 115 volt, 60 cycle, single phase motor
is standard with remote, (220/440 volt motors are available).

All Rams require dies of the proper size to reduce the ferrule to the proper diameter for a good grip on the hose. Pushers of the
proper size must be used on the end of the Ram to push the Holedall tting through the die. Die and pusher selection depends
on the sizes and types of hoses being coupled. Ferrule recommendations and a Die Chart binder are available upon request.
Consult your Dixon representative for specic details.

A 14" 150 lb. ange will t through the bed plate. This ram
has 36" of stroke. A 12.5 h.p., 230 volt, 60Hz, 3 phase motor is

standard with remote.

2 877.963.4966 • www.dixonvalve.com

• Master die I.D. (standard): 145 mm

• Crimping force: 265 tons

• Maximum hose diameter: 4" I.D.

• Maximum die travel: 2.36"

• Maximum die opening without dies: 7.16"

Length: 29"
Width: 20"
Height: 32"
Weight: 579 lbs.

• Electrical power (standard): 230V 3Ph

• Optional:

Electrical power: 440V 3 Ph
Electrical power: 220V 1 Ph
Pump HP: 7.5 HP

• Manual / fully automatic crimping

• Inch / metric settings

• Approximate crimps per hour: 1415

Equipment

Holedall Crimp Machine

CM400

Equipment

Complete Crimp System Contains:

• 1 - Crimp 400 machine

• 1 - Digital control panel

• 1 - Mechanical stop

• 1 - Stand with foot pedal and die holder panel

• 11 - Small die sets from 1.02" - 3.07"

• 8 - Large die sets from 3.31" - 4.96"

Note: large dies are not stored on the stand

• Quick change die tool

3877.963.4966 • www.dixonvalve.com

Holedall

Recommended Working Pressures

Holedall couplings, regardless of coupling style, are never to be used for steam service at any pressure. Holedall ttings listed
below are not to be used with cable reinforced high-pressure hose, 4 or 6 braid wire hydraulic hose or any other service not

listed in recommendations. Consult factory for recommendations on usage.

Holedall couplings, to perform satisfactorily, must be applied properly in accordance with Dixon's assembly procedures, using
correct die and ferrule for that particular hose end OD Dixon's Die and Ferrule Recommendation Guide is to be used to select
correct dies and ferrules. If you do not have the updated Die and Ferrule Recommendation Guide, consult the factory.

K

Note: Hose service working pressure (including surges and spikes) is never to exceed the maximum recommended working
pressure for the tting (reference chart below)*. King safety cables are recommended. Media being transported through the
hose should be compatible with the stem material and ferrule material. Consult Compatibility Chart on pages 548-553 or the
factory for material compatibility. For applications other than the ones listed, please consult Dixon factory.

Holedall

Externally Swaged * Internally Expanded *

Light Duty Fittings

NO Notched

Fittings

TM, TP, TG,

RN•••NO

---

---

350

--­350
350
250
250
250

---

---

---

---

NOS Notched

Short Fittings

RST•••NOS,
STC•••NOS,

GAS••••NOS

---

---

---

--­250
250

--­250

***

---

---

---

---

Holedall II

Fittings

FW

---

---

---

--­300
300
250
200
200

---

---

---

---

Cam and

Groove

---

250

---

--­250
250
150
125
100

---

---

---

---

Internally

Expanded

IXM,

IXV, IXH

---

--­800

--­800
800
600
600 **
500 **

--­400

---

---

Size

3/4"

1"
1-1/4"
1-3/8"
1-1/2"

2"
2-1/2"

3"

4"

5"

6"

8"

10"

Standard

Fittings

TM, TP,

TG

---

---

600

--­600
600
600
600
500
450
400
350
300

Long Style

Fittings

TML, TPL,

TGL

---

---

1,000

--­1,000
1,000
1,000
1,000

850
750
700
600
550

Flow Chief /

Crimp Sanitary

Fittings

IXSE, IXFS,

IXMS, CSSR

---

---

---

--­250
250
250
250
200

---

---

---

---

• maximum recommended working pressures, in PSI, at 70°F ambient temperature

• for applications other than the ones listed, please consult Dixon factory

* The assembly's (hose + coupling) maximum working pressure is the lesser of:

1) The hose rated working pressure, or

2) The coupling rated working pressure
** For hoses which use IXF48-3 to IXF48-5 and IXF64-2 to IXF64-5, consult the factory for working pressures.
See notes below for specic recommendations.

Standard Fittings

Recommended for use on most one and two wire braid reinforced hoses, ber braided and helical wire reinforced hose, such as:
oil suction and discharge hose, barge and dock loading and unloading hose, L.P. gas hose (consult Dixon for NFPA56 compliant
products), anhydrous ammonia hose, aircraft fueling hose and acid chemical hose.

Long Style Fittings

Recommended for use on hose as listed under standard ttings where additional retention is required due to higher working
pressures or end pull. Consult maximum working pressure chart or call factory.

Holedall II Fittings

Recommended for Royalex P1193 and P1196 hose or hoses with similar construction, having helical wire for a given O.D.

range.

Light Duty Fittings

Recommended for use in the same applications as standard ttings above except that hose rated working pressure is never to
exceed the maximum recommended working pressure listed in chart above.

4 877.963.4966 • www.dixonvalve.com

Holedall

Holedall External Swage Coupling System

The Holedall coupling system provides outstanding strength, durability and safety.

The Holedall system is a method of attaching couplings to hose utilizing a progressive swage. The patented Holedall
couplings include a Holedall stem and a specially engineered ferrule. The hydraulic swaging of the coupling to the hose is
accomplished by pushing the ferrule through a die which reduces the ferrule OD The ferrule penetrates the hose wall, providing
a 360° uninterrupted compression band around the hose.
A hydraulic ram is the only piece of machinery necessary to accomplish the coupling. Available in ve different sizes - 15, 25,
50, 100 and 350 ton - these rams will accommodate dies and pushers of various sizes so that hoses up to 10" in diameter may
be coupled.
This multi-purpose, high pressure coupling system requires no bolts and results in a clean coupling with no protrusions. The
swaging operation is fast and hose of various lengths and different styles can be coupled. Ease of operation, exibility and
economy make the Holedall method an unequalled assembly system.
The Holedall coupling - the most adaptable coupling available.
For almost half a century, Holedall couplings have provided long-lasting efciency and safety unmatched by any other
industrial hose tting.

Couplings are available in stainless steel and carbon steel.
Couplings are furnished with pipe thread, plain end, victaulic grooved or anged ends.

Dixon Holedall stems and ferrules are specically designed to be used together as a coupling system.

Due to differences in dimensions and tolerances, for safety reasons,

do not use other manufacturer's stems or ferrules with Dixon Holedall products.

K

Holedall

stem

Streamlined, lightweight coupling consisting of ferrule and stem.

No protrusions to snag on equipment.

Displacement of hose carcass

ferrule

Cross-section of holedall externally swaged assembly

into ared portion of coupling

traps and seals hose end.

hose ID

Unless specied

consult the Dixon Swage/Crimp Recommendation Guide

5877.963.4966 • www.dixonvalve.com

Holedall

External Swage Stems

• designed and machined for hydraulic suction line applications using SAE100R4 hydraulic hose

• Barbs provide easy assembly and maximum gripping action.

• for higher working pressure applications use long style stems and ferrules

Male Pipe Threaded (NPT) End

K

Holedall

Hose

ID

1¼"
1½"

2"

2½"

3"
4"
5"
6"
8"

10"

Hose

ID

1¼"
1½"

2"

2½"

3"
4"
5"
6"
8"

10"

tubular type

Carbon Steel

Long Style

Carbon Steel

Part # Part # Part #

TM20
TM24
TM32
TM40
TM48
TM64
TM80
TM96
TM128
TM160

TML20
TML24
TML32
TML40
TML48
TML64
TML80
TML96
TML128
TML160

Stainless Steel

tubular type

Carbon Steel

Long Style

Carbon Steel

Part # Part # Part #

TP20
TP24
TP32
TP40
TP48
TP64
TP80
TP96
TP128
TP160

TPL20
TPL24
TPL32
TPL40
TPL48
TPL64
TPL80
TPL96
TPL128
TPL160

Stainless Steel

TMR20
TMR24
TMR32
TMR40
TMR48
TMR64

--­TMR96

---

---

---

--­TPR32

--­TPR48
TPR64

---

---

---

---

Hose

ID

1½"

2"
3"

Hose

ID

1¼"
1½"

2"

2½"

3"
4"
5"
6"
8"

10"

investment cast design

Stainless Steel

Part #

TMR24C
TMR32C
TMR48C

Grooved End (Victaulic)Beveled End for Welding

tubular type

Carbon Steel

Part # Part #

TG20
TG24
TG32
TG40
TG48
TG64
TG80
TG96
TG128
TG160

Long Style

Carbon Steel

TGL20
TGL24
TGL32
TGL40
TGL48
TGL64
TGL80
TGL96
TGL128
TGL160

Female End

Hose

ID

1"

stem & ferrule - two piece design

1" sizes

1¼"

2"

1

Special pushers required for 1¼" and 2" sizes:

1¼" 25PUSH125-MOD

stem & ferrule - one piece design

2" 25PUSH200-MOD

1¼" - 2" sizes

6 877.963.4966 • www.dixonvalve.com

from to Part #

1-30/64"
1-34/64"
1-35/64"
1-44/64"
1-49/64"
1-57/64"
2-36/64"
2-41/64"
2-49/64"

tubular type

Hose OD Carbon Steel

1-34/64"
1-38/64"
1-42/64"
1-48/64"
1-56/64"

2"
2-40/64"
2-48/64"
2-56/64"

TF16WF1-80
TF16WF2-80
TF16WF3-80
TF20WF1-80
TF20WF2-80
TF20WF3-80
TF32WF1-80
TF32WF2-80
TF32WF3-80

1

1

1

1

1

1

Holedall

External Swage Ferrules

The selection of ferrules is very important to achieve the proper coupling-to-hose assembly.

• ferrules are plated carbon steel

• style F ferrules are used with all standard length male stems

• style FL ferrules are extra long and are used with all long style stems

K

Holedall

6-hole design

Hose

ID

1¼"

1½"

2"

2½"

3"

4"

5"

1

requires special stem: TM64-42

2

requires special stem: TML64-42

Hose OD

from to Part # Part #

1-44/64"
1-49/64"
1-57/64"

2-1/64"

1-58/64"

2-1/64"

2-9/64"
2-17/64"
2-25/64"
2-28/64"
2-41/64"
2-49/64"
2-57/64"
2-62/64"

3-9/64"
3-17/64"
3-25/64"
3-33/64"
3-30/64"
3-41/64"
3-49/64"
3-57/64"

4-1/64"
4-30/64"
4-40/64"
4-45/64"
4-53/64"
4-61/64"

5-5/64"
5-13/64"

5-21/64
5-29/64"
5-56/64"
5-61/64"

6-5/64"
6-13/64"
6-21/64"
6-29/64"
6-37/64"

1-48/64"
1-56/64"

2"

2-8/64"

2"

2-8/64"
2-16/64"
2-24/64"
2-32/64"
2-40/64"
2-48/64"
2-56/64"

3-2/64"

3-8/64"
3-16/64"
3-24/64"

3-32/64
3-40/64"
3-40/64"
3-48/64"
3-56/64"

4"

4-8/64"
4-39/64"
4-44/64"
4-52/64"
4-60/64"

5-4/64"
5-12/64"
5-20/64"
5-28/64"
5-36/64"
5-60/64"

6-4/64"
6-12/64"
6-20/64"
6-28/64"
6-38/64"
6-44/64"

Plated

Carbon Steel

F20-1
F20-2
F20-3
F20-4
F24-1
F24-2
F24-3
F24-4
F24-5
F32-1
F32-2
F32-3
F32-4
F40-1
F40-2
F40-3
F40-4
F40-5
F48-1
F48-2
F48-3
F48-4
F48-5
F64-Z
F64-1
F64-2
F64-3
F64-4
F64-5
F64-6
F64-7
F64-8
F80-1
F80-2
F80-3
F80-4
F80-5
F80-6
F80-7

Long Style

Plated Carbon Stl.

1

FL20-1
FL20-2
FL20-3
FL20-4
FL24-1
FL24-2
FL24-3
FL24-4
FL24-5
FL32-1
FL32-2
FL32-3
FL32-4
FL40-1
FL40-2
FL40-3
FL40-4
FL40-5
FL48-1
FL48-2
FL48-3
FL48-4
FL48-5
FL64-Z
FL64-1
FL64-2
FL64-3
FL64-4
FL64-5
FL64-6
FL64-7
FL64-8
FL80-1
FL80-2
FL80-3
FL80-4
FL80-5
FL80-6
FL80-7

2-hole design

Hose

ID

6"

8"

10"

2

Hose OD

from to Part # Part #

7"

9"

6-63/64"

7-4/64"
7-12/64"
7-20/64"
7-28/64"
7-36/64"
7-44/64"
7-52/64"
7-60/64"

8"

9-9/64"
9-24/64"
9-32/64"
9-40/64"
9-48/64"
9-56/64"

10"

10-4/64"

11-44/64"
11-60/64"
12-12/64"
12-28/64"
12-44/64"
12-60/64"

6-44/64"

7-5/64"
7-13/64"
7-21/64"
7-29/64"
7-37/64"
7-45/64"
7-53/64"
7-61/64"

9-20/64"
9-25/64"
9-33/64"
9-41/64"
9-49/64"
9-57/64"
10-1/64"

11-32/64"
11-45/64"
11-61/64"
12-13/64"
12-29/64"
12-45/64"

Plated

Carbon Steel

F96-Z
F96-1
F96-2
F96-3
F96-4
F96-5
F96-6
F96-7
F96-8
F96-9
F128-Y
F128-1
F128-2
F128-3
F128-4
F128-5
F128-6
F128-7
F160-1
F160-2
F160-3
F160-4
F160-5
F160-6

For applications with hose OD ranges not listed, call the factory.

Long Style

Plated Carbon Stl.

FL96-Z
FL96-1
FL96-2
FL96-3
FL96-4
FL96-5
FL96-6
FL96-7
FL96-8
FL96-9
FL128-Y
FL128-1
FL128-2
FL128-3
FL128-4
FL128-5
FL128-6
FL128-7
FL160-1
FL160-2
FL160-3
FL160-4
FL160-5
FL160-6

7877.963.4966 • www.dixonvalve.com

Holedall

Holedall II External Swage Ferrules

For use with Royal-Flex™ thin wall hose. These specially
designed carbon steel ferrules have serrations on the outside
and should be used with stem styles TM, TP and TG stems on
page 6.

Hose

ID

1½"

K

2"
3"
4"

1

4" takes special stem; TM64-42

Hose OD Carbon Steel

from to Part #

1-58/64"
2-28/64"
3-30/64"
4-30/64"

2-2/64"
2-34/64"
3-38/64"
4-42/64"

FW24
FW32
FW48
FW64

1

Holedall

Stainless External Swage Ferrules

Light duty 304 stainless ferrules for use with standard length
stems such as the TMR series. Consult Dixon for die
recommendations. Refer to the Dixon Pressure Slide Chart
for specic pressure recommendations.

Hose

ID

1½"

2"

3"

4"

Hose OD 304 Stainless Steel

from to Part #

1-60/64"

2-4/64"
2-30-64"
2-42/64"
3-30/64"
3-47/64"
4-40/64"

2-12/64"
2-22/64"
2-44/64"
2-54/64"
3-46/64"
3-54/64"
4-47/64"

GAS2334TO
GAS2370TO
GAS2709TO
GAS2885TO
GAS3760TO
GAS3885TO
GAS5010TO

External Swage Notched NOS Stems and Ferrules

• The largest advantage of the notched design is that the coupling can be removed from a damaged hose by cutting away the

ferrule, without necessarily damaging the tting. After inspection of the tting to determine its suitability for reuse, it can be
reinstalled into another hose by using a new ferrule.

• The notched system allows you to better manage your inventories. You can stock one stem and two ferrules, and cover the

same hose range with less inventory. You must purchase a stem and the matching ferrule to create an assembly.

• For hose outside diameters of 2-4/64" and below, the couplings are crimp only.

• For hose outside diameters of 2-5/64" and above, the couplings can be crimped or swaged.

• See page 22 for cam and groove style notched NOS ttings.

Only use the NOS shank with the NOS ferrules.

Due to differences in dimensions and tolerances for safety reasons, do not use other

manufacturer's stems or ferrules with Dixon Holedall products.

Hose

ID

1½"

2"
3"
4"

with wrench ats

Hose

ID

1½"

2"

3"

4"

8 877.963.4966 • www.dixonvalve.com

from to Part #

1-60/64"

2-4/64"
2-30-64"
2-42/64"
3-30/64"
3-47/64"
4-40/64"

male NPT stems

316 Stainless Steel

Part #

RST150NOS
RST200NOS
RST300NOS
RST400NOS

ferrules

Hose OD 304 Stainless Steel

2-12/64"
2-22/64"
2-44/64"
2-54/64"
3-46/64"
3-54/64"
4-47/64"

GAS2334NOS
GAS2370NOS
GAS2709NOS
GAS2885NOS
GAS3760NOS
GAS3885NOS
GAS5010NOS

• 150# ASA ange drilling

available with carbon steel
stem, ferrule and ange,
or 316 stainless steel
stem, ange and carbon

steel ferrule

• available in other sizes,

consult the factory for
pricing

Holedall

External Swage Flanged Assemblies

K

xed ange

Hose

ID

2"

3"

4"

6"

8"

Hose OD Carbon Steel Stainless Steel Carbon Steel Stainless Steel

from to Part # Part # Part # Part #

2-36/64"
2-41/64"
2-49/64"
3-36/64"
3-41/64"
3-49/64"
4-40/64"
4-45/64"
4-53/64"

7"

7-5/64"
7-13/64"
9-20/64"
9-25/64"
9-33/64"

2-40/64"
2-48/64"
2-56/64"
3-40/64"
3-48/64"
3-56/64"
4-44/64"
4-52/64"
4-60/64"

7-4/64"
7-12/64"
7-20/64"
9-24/64"
9-32/64"
9-40/64"

32P1SO15
32P2SO15
32P3SO15
48P1SO15
48P2SO15
48P3SO15
64P1SO15
64P2SO15
64P3SO15
96P1SO15
96P2SO15
96P3SO15
128P1SO15
128P2SO15
128P3SO15

External Swage Uni-Range Male Couplings

Designed for smaller hose systems, these couplings may be
used for hose ID's of ¼" - 1" and come complete with factory
assembled stem and ferrule combination.

• can be swaged or crimped

• other hose OD's available, consult the factory

• stainless steel stems are investment cast

• plated carbon steel stem and ferrule

Hose

ID

1/4"

3/8"

1/2"

3/4"

1"

Hose OD Plated Carbon Steel

from to Part #

34/64"
38/64"
42/64"
46/64"
50/64"
54/64"
54/64"
58/64"

62/64"
1-10/64"
1-14/64"
1-18/64"
1-30/64"
1-34/64"
1-38/64"
1-42/64"

38/64"
42/64"
46/64"
50/64"
54/64"
58/64"
58/64"
62/64"

1-2/64"
1-14/64"
1-18/64"
1-22/64"
1-34/64"
1-38/64"
1-42/64"
1-46/64"

4P1
4P2
4P3
6P1
6P2
6P3
8P1
8P2
8P3
12P1
12P2
12P3
16P1
16P2
16P3
16P4

oating ange

R32P1SOR15
R32P2SOR15
R32P3SOR15
R48P1SOR15
R48P2SOR15
R48P3SOR15
R64P1SOR15
R64P2SOR15
R64P3SOR15
R96P1SOR15
R96P2SOR15
R96P3SOR15

---

---

---

• 316 stainless steel stem, plated carbon steel ferrule

Hose

ID

3/4"

1"

• 316 stainless steel stem, 304 stainless steel ferrule

Hose

ID

1/2"

3/4"

1"

from to Part #

1-10/64"
1-14/64"
1-18/64"
1-30/64"
1-34/64"
1-38/64"
1-42/64"

from to Part #

58/64"

1-6/64"
1-13/64"
1-30/64"
1-38/64"

32P1LJ15
32P2LJ15
32P3LJ15
48P1LJ15
48P2LJ15
48P3LJ15
64P1LJ15
64P2LJ15
64P3LJ15
96P1LJ15
96P2LJ15
96P3LJ15
128P1LJ15
128P2LJ15
128P3LJ15

Hose OD Stainless/Carbon Steel

1-14/64"
1-18/64"
1-22/64"
1-34/64"
1-38/64"
1-42/64"
1-46/64"

Hose OD Stainless Steel

58/64"

1-6/64"
1-13/64"
1-30/64"
1-38/64"

Holedall

R32P1LJR15
R32P2LJR15
R32P3LJR15
R48P1LJR15
R48P2LJR15
R48P3LJR15
R64P1LJR15
R64P2LJR15
R64P3LJR15
R96P1LJR15
R96P2LJR15
R96P3LJR15

---

---

---

R12P1
R12P2
R12P3
R16P1
R16P2
R16P3
R16P4

R8P2SS
R12P1250
R12P1370
R16P1620
R16P1770

9877.963.4966 • www.dixonvalve.com

Holedall

External Swage High Pressure Couplings

These couplings are for services requiring a tting which will withstand extremely high pressures (up to 3,000 PSI) and severe
operating conditions, such as on small and medium size drilling rigs, used for slim hole, core drill, workover, seismograph, water
well, blast or shot holes, etc. These long, rugged ttings are machined from seamless pipe and tubing with specially designed
serrations. The mating ferrules are machined from heavy wall material incorporating matching serrations. These couplings are
shipped with matching ferrules. Please provide hose OD when ordering for properly sized ferrule. Make sure both ends of the
hose are measured for OD. Must be swaged with 50 Ton or 100 Ton Ram.

* An accurate hose OD must be provided to complete the part # and to ensure proper retention.

• The LM ttings are sold as a complete coupling, including stem and ferrule.

K

• API and NPT sizes are interchangeable

Stem and Ferrule Complete Assemblies

Holedall

Hose

ID

2"

2½"

3"

NPT
Size

2"

2½"

3"

Zinc Plated Steel

Part #

LM32-*
LM40-*
LM48-*

API Male Threaded Couplings

NPT Male Threaded Couplings

Hose

ID

2"

2½"

3"

API

Size

2½"

3"
4"

Zinc Plated Steel

Part #

LM3240- *
LM4048- *
LM4864- *

Holedall Internal Expansion Couplings

The Dixon Internally Expanded Couplings are essential when maximum ow is important. Only one expansion tool is needed for
each hose ID Some recommended applications of these ttings are: concrete pump hose, plaster and grout hose, oil suction and
discharge hose, multi-purpose heavy duty air hose, jetting hose, barge loading hose and bottom loading hose.

Benets of Internal Expansion Fittings:

• maximum ow of media

• reduction of turbulence through hose

• excellent sealing and retention characteristics

• outperforms band clamps

• easy and consistent installation

End Congurations Available:

• male NPT

• raised California

• victaulic

• others available on request

Dixon Holedall stems and ferrules are specically designed to be used together as a coupling system.

Due to differences in dimensions and tolerances, for safety reasons,

do not use other manufacturer's stems or ferrules with Dixon Holedall products.

excellent hose retention

hose ID

Cross-section of Holedall internally expanded assembly

10 877.963.4966 • www.dixonvalve.com

Ferrule

Stem

Holedall

Internal Expansion Stems

Size

1¼"
1½"

2"

2½"

3"
4"

grooved end

Carbon Steel

Part #

IXV20
IXV24
IXV32
IXV40
IXV48
IXV64

male pipe end

Size

1"
1¼"
1½"

2"
2½"

3"

4"

6"

Carbon Steel

Part #

IXM16
IXM20
IXM24
IXM32
IXM40
IXM48
IXM64
IXM96

heavy duty raised end

Size

1½"

2"

2½"

3"
4"

Carbon Steel

Part #

IXH24
IXH32
IXH40
IXH48
IXH64

Butt Weld x Heavy Duty Raised End (California Style)

Beveled design for welding to Schedule 40 pipe allows connection to a heavy duty raised end (California style) hose tting or

similar style end.

California style end

Size Length

1½"

2"

2½"

3"
4"
5"

1½"
1½"
1½"
1½"
1½"
1½"

Carbon Steel

Part #

HDE24
HDE32
HDE40
HDE48
HDE64
HDE80

Length

K

Holedall

Clamps for IXH Raised End (California Style) Stems

Drop-forged steel clamps for fast assembly when connecting heavy-duty raised end ttings used for concrete. These clamps can
be used to connect the ends of pipes or hoses which use the Raised End or California style ttings listed above. Shipped with
double lipped gasket and safety pin. 1½" through 3" are galvanized; 4" and 5" are painted green. Clamp should only be used with

safety pin in place.

Hose

1½"

2½"

Forged Steel Clamps Buna-N Gaskets

ID

2"

3"
4"
5"

Part # Part #

IXHC150
IXHC200
IXHC250
IXHC300
IXHC400
IXHC500

IXHCG150
IXHCG200
IXHCG250
IXHCG300
IXHCG400
IXHCG500

11877.963.4966 • www.dixonvalve.com

Holedall

Holedall

Internal Expansion Ferrules

K

Hose

ID

1"

1¼"

1½"

2"

2½"

Hose OD

from to Part #

1-24/64"
1-28/64"
1-32/64"
1-40/64"
1-44/64"
1-48/64"
1-52/64"
1-56/64"
1-60/64"

1-56/64"
1-60/64"

2-4/64"

2-8/64"
2-12/64"
2-16/64"
2-20/64"
2-32/64"
2-36/64"
2-40/64"
2-44/64"
2-48/64"
2-52/64"
2-56/64"
2-60/64"

3-4/64"

3-8/64"
3-12/64"
3-16/64"
3-20/64"
3-24/64"
3-28/64"

1-28/64"
1-32/64"
1-36/64"
1-44/64"
1-48/64"
1-52/64"
1-56/64"
1-60/64"

2"

2"

2-4/64"

1-60/64"

2"

2"

2-4/64"

2-8/64"
2-12/64"
2-16/64"
2-20/64"
2-24/64"
2-36/64"
2-40/64"
2-44/64"
2-48/64"
2-52/64"
2-56/64"
2-60/64"

3"

3"

3-4/64"

3"

3-4/64"

3-8/64"
3-12/64"
3-16/64"
3-20/64"
3-24/64"
3-28/64"
3-32/64"

Ferrule

Size

1-7/16"

1-1/2"

1-9/16"

1-11/16"

1-3/4"

1-13/16"

1-7/8"

1-15/16"

2"

2-1/16"

1-15/16"

2"

2-1/16"

2-1/8"

2-3/16"

2-1/4"

2-5/16”

2-3/8"

2-9/16"

2-5/8"

2-11/16"

2-3/4"

2-13/16"

2-7/8"

2-15/16"

3"
3-1/16"
3-1/16"

3-1/8"

3-3/16"

3-1/4"

3-5/16"

3-3/8"

3-7/16"

3-1/2"

Plated Carbon Steel

IXF16-1
IXF16-2
IXF16-3
IXF20-Z
IXF20-1
IXF20-2
IXF20-3
IXF20-4
IXF20-5
IXF20-6
IXF24-Z
IXF24-1
IXF24-2
IXF24-3
IXF24-4
IXF24-5
IXF24-6
IXF24-7
IXF32-Y
IXF32-Z
IXF32-1
IXF32-2
IXF32-3
IXF32-4
IXF32-5
IXF32-6
IXF32-7
IXF40-1
IXF40-2
IXF40-3
IXF40-4
IXF40-5
IXF40-6
IXF40-7
IXF40-8

Hose

ID

3"

4"

6"

Hose OD

from to Part #

3-32/64"
3-36/64"
3-40/64"
3-44/64"
3-48/64"
3-52/64"
3-56/64"
3-60/64"

4-4/64"

4-8/64"
4-12/64"
4-36/64"
4-40/64"
4-44/64"
4-48/64"
4-52/64"
4-56/64"
4-60/64"

5-4/64"

5-8/64"
5-12/64"
5-16/64"
6-40/64"
6-44/64"
6-46/64"
6-48/64"
6-52/64"
6-56/64"
6-60/64"

7-4/64"

7-8/64"
7-12/64"
7-16/64"
7-18/64"
7-20/64"

3-36/64"
3-40/64"
3-44/64"
3-48/64"
3-52/64"
3-56/64"
3-60/64"

4"

4"

4-4/64"

4-8/64"
4-12/64"
4-16/64"
4-40/64"
4-44/64"
4-48/64"
4-52/64"
4-56/64"
4-60/64"

5"

5"

5-4/64"

5-8/64"
5-12/64"
5-16/64"
5-20/64"
6-44/64"
6-48/64"
6-50/64"
6-52/64"
6-56/64"
6-60/64"

7"

7"

7-4/64"

7-8/64"
7-12/64"
7-16/64"
7-20/64"
7-22/64"
7-24/64"

Ferrule

Size

3-9/16"

3-5/8"

3-11/16"

3-3/4"

3-13/16"

3-7/8"

3-15/16"

4"

4-1/16"

4-1/8"

4-3/16"

4-1/4"

4 -5/8"

4-11/16"

4-3/4"

4-13/16"

4-7/8"

4-15/16"

5"

5-1/16"

5-1/8"

5-3/16"

5-1/4"

5-5/16"

6-11/16"

6-3/4"
6-25/32"
6-13/16"

6-7/8"
6-15/16"

7"

7-1/16"

7-1/8"

7-3/16"

7-1/4"

7-5/16"

7-11/32"

7-3/8"

Plated Carbon Steel

IXF48-T
IXF48-U
IXF48-V
IXF48-W
IXF48-X
IXF48-Y
IXF48-Z
IXF48-1
IXF48-2
IXF48-3
IXF48-4
IXF48-5

1

1

1

IXF64-T
IXF64-U
IXF64-V
IXF64-W
IXF64-X
IXF64-Y
IXF64-Z
IXF64-1
IXF64-2
IXF64-3
IXF64-4
IXF64-5

1

1

1

1

IXF96-1
IXF96-2
IXF96-3
IXF96-4
IXF96-5
IXF96-6
IXF96-7
IXF96-8
IXF96-9
IXF96-10
IXF96-11
IXF96-12
IXF96-13
IXF96-14

1

For hoses using ferrule sizes IXF48-3 thru IXF48-5 and IXF64-2 thru IXF64-5, consult the factory for working pressures.

12 877.963.4966 • www.dixonvalve.com

Holedall

Internally Expanded Permanent Couplings - Scovill Style

Do not interchange with other manufacturer's ttings.

Brass internally expanded permanent coupling are recommended for discharge and suction service. Commonly used in the
transfer of fuel in industry to homes, airplanes, ships, etc. The working pressure of the 520-H tting varies with the size of the
tting, the size and construction of the hose and the media being conveyed. Consult the factory for recommendations. Dixon
Holedall stems and ferrules are specically designed to be used together as a coupling system.

Both the male and female have octagonal facets for tightening with a wrench. The female in 1½" and larger sizes has special
lugs for tightening. The stem is expanded to nominal ID of hose for a rigid, uniform, full-ow area.

• Male and female stems are machined from bar stock or

solid brass forgings; ferrules are available in brass and

stainless steel.

• Couplings are compact, light and streamlined to eliminate

• The H520 ttings are designed for internal expansion only.

• Couplings are pre-lubricated for assembly.

• Hand and electrically operated installation equipment is

available. Consult factory for pricing and availability.

catching on curbs and shrubs.

male NPT male NST female NPSH female NST victaulic groove

Hose

ID

3/4"

1"
1-1/4"
1-3/8"
1-1/2"

2"
2-1/2"

3"

1

1-3/8" stem has 1½" thread

2

1½" NST requires special adapter, part # H5231NSTADT

3

2½" and 3" female parts have NPSM thread

Brass Brass Brass Brass Brass

Part # Part # Part # Part # Part #

H5192
H5212-A
H5222-A
H5272
H5232-A
H5242
H5252
H5262

1

--­H5212NST

---

--­H5232NST

---

---

---

H5191-BU
H5211-A-BU
H5221-A-BU

2

H5271-BU
H5231-A-BU
H5241-BU
H5251
H5261

1

3

3

--­H5211NST

---

--­H5231NST

---

---

---

--­G5212

---

2

--­G5232
G5242

---

---

Note: The ttings on this page are intended for fuel delivery
service. See page 12 for information on API 1529
certication.

K

Holedall

520-H Ferrules

A wide range of 520-H ferrules permits a perfect assembly of a coupling to a corresponding size

of hose within commercial tolerances regardless of wall thickness. Eliminates need for large

stock of coupling bodies. Consult Dixon for other hose OD's.

Hose

ID

¾"

1"

1¼"

1

1", 1¼" and 1½" ferrules will be replaced by API ferrules on page 14 as inventory is depleted.

Hose OD Brass

from to Part #

1-8/64"
1-12/64"
1-15/64"
1-18/64"
1-24/64"
1-27/64"
1-30/64"
1-33/64"
1-36/64"
1-39/64"
1-42/64"
1-39/64"
1-43/64"
1-47/64"
1-51/64"
1-55/64"
1-59/64"

1-11/64"
1-14/64"
1-17/64"
1-20/64"
1-26/64"
1-29/64"
1-32/64"
1-35/64"
1-38/64"
1-41/64"
1-44/64"
1-42/64"
1-46/64"
1-50/64"
1-54/64"
1-58/64"
1-62/64"

R75AAS
R75AS
R75BS
R75CS
R1AAAS-A
R1AAS-A
R1AS-A
R1BS-A
R1CS-A
R1DS-A
R1ES-A
R125AAS-A
R125AS-A
R125BS-A
R125CS-A
R125DS-A
R125ES

Hose

ID

1-3/8"

1½"

Hose OD Brass

from to Part #

2-3/64"
2-7/64"

1-50/64"
1-54/64"
1-58/64"
1-62/64"
1-57/64"
1-62/64"

2-2/64"

2-6/64"
2-11/64"
2-14/64"
2-19/64"
2-24/64"
2-28/64"

R1375BS
R1375CS
R1375DS
R1375ES
R15AAAS-A
R15AAS-A
R15AS-A
R15BS-A
R15CS-A
R15DS-A
R15ES-A
R15FS
R15GS

1-47/64"
1-51/64"
1-55/64"
1-59/64"
1-54/64"
1-58/64"
1-63/64"

2-12/64"
2-15/64"
2-20/64"
2-25/64"

Hose

ID

2"

2½"

3"

Hose OD Brass

from to Part #

3-2/64"
3-7/64"

2-30/64"
2-34/64"
2-38/64"
2-42/64"
2-46/64"
2-50/64"
2-54/64"

3-1/64"

3-6/64"
3-11/64"
3-16/64"
3-21/64"
3-26/64"
3-34/64"
3-39/64"
3-45/64"
3-50/64"
3-54/64"

R2AAS
R2AS
R2BS
R2CS
R2DS
R2ES
R2FS
R25AS
R25BS
R25CS
R25DS
R25ES
R25FS
R3AAAS
R3AAS
R3AS
R3BS
R3CS

2-27/64"
2-31/64"
2-35/64"
2-39/64"
2-43/64"
2-47/64"
2-51/64"
2-62/64"

3-12/64"
3-17/64"
3-22/64"
3-30/64"
3-35/64"
3-40/64"
3-46/64"
3-51/64"

13877.963.4966 • www.dixonvalve.com

Holedall

API Certied Permanently Attached Petroleum Couplings

The following ttings have been tested and are compliant with API 1529 6th edition. Coupling procedures, ferrule
recommendations and API test data are available upon request, please contact the factory.

K

Holedall

Hose

Size

1¼"
1½"

2½"

1

requires a special thrust plate

1"

2"

3"
4"

Thread

Type

NPT
NPT
NPT
NPT
NPT
NPT
NPT

2" 25000HTL24
2½" 25000HTL25
3" 25000HTL26

520-H series male thread

Brass Aluminum

Part # Part #

H5212-A
H5222-A
H5232-A
H5242L-A
H5252L-A
H5262L-A
H5282L-A

API 520-H Series Ferrules

---

---

--­A5242L-A
A5252L-A
A5262L-A

---

520-H series female thread

Hose

Size

1"

1¼"

1

1

1

1½"

2"

2½"

3"
4"

Thread

Type

NPSH
NPSH
NPSH

NPSH
NPSM
NPSM
NPSM

Brass

Part #

H5211-A-BU
H5221-A-BU
H5231-A-BU
H5241L-A-BU
H5251L-A-BU
H5261L-A-BU
H5281L-A-BU

Hose

ID

1"

1¼"

1½"

Hose OD Brass

from to Part #

1-24/64"
1-27/64"
1-30/64"
1-33/64"
1-36/64"
1-39/64"
1-42/64"
1-39/64"
1-43/64"
1-47/64"
1-51/64"
1-55/64"
1-59/64"
1-54/64"
1-58/64"
1-63/64"

2-3/64"

2-7/64"
2-12/64"
2-15/64"

1-26/64"
1-29/64"
1-32/64"
1-35/64"
1-38/64"
1-41/64"
1-44/64"
1-42/64"
1-46/64"
1-50/64"
1-54/64"
1-58/64"
1-62/64"
1-57/64"
1-62/64"

2-2/64"

2-6/64"
2-11/64"
2-14/64"
2-19/64"

R1AAAS-A
R1AAS-A
R1AS-A
R1BS-A
R1CS-A
R1DS-A
R1ES-A
R125AAS-A
R125AS-A
R125BS-A
R125CS-A
R125DS-A
R125ES-A
R15AAAS-A
R15AAS-A
R15AS-A
R15BS-A
R15CS-A
R15DS-A
R15ES-A

Hose

ID

2"

2½"

3"

4"

Hose OD

from to Part # Part #

2-31/64"
2-35/64"
2-39/64"
2-43/64"
2-47/64"
2-62/64"

3-2/64"

3-7/64"
3-12/64"
3-17/64"
3-35/64"
3-40/64"
3-46/64"
3-51/64"
3-55/64"
4-46/64"
4-49/64"
4-52/64"
4-55/64"
4-58/64"
4-60/64"
4-63/64"

14 877.963.4966 • www.dixonvalve.com

2-34/64"
2-38/64"
2-42/64"
2-46/64"
2-50/64"

3-1/64"
3-6/64"

3-11/64"
3-16/64"
3-21/64"
3-39/64"
3-45/64"
3-50/64"
3-54/64"
3-59/64"
4-48/64"
4-51/64"
4-54/64"
4-57/64"
4-59/64"
4-62/64"

5"

304 Stainless Steel Aluminum

R2ASS-A
R2BSS-A
R2CSS-A
R2DSS-A
R2ESS-A
R25ASS-A
R25BSS-A
R25CSS-A
R25DSS-A
R25ESS-A
R3AASS-A
R3ASS-A
R3BSS-A
R3CSS-A
R3DSS-A
R4ESS-A
R4FSS-A
R4GSS-A
R4HSS-A
R4KSS-A
R4LSS-A
R4MSS-A

R2AAL-A
R2BAL-A
R2CAL-A
R2DAL-A
R2EAL-A
R25AAL-A
R25BAL-A
R25CAL-A
R25DAL-A
R25EAL-A
R3AAAL-A
R3AAL-A
R3BAL-A
R3CAL-A
R3DAL-A

---

---

---

---

---

---

---

Holedall

CIP Internal Expansion (IX) Sanitary Style Hose Couplings

• Clean-In-Place (CIP) compliant

• Flow Chief internal expansion (IX) ttings are only to be used with Flow Chief stainless steel ferrules.

• Flow Chief Sanitary ttings are used in the food, dairy and beverage industries.

Sanitary Clamp End Stems

• see the current Dixon Price List for sanitary style gaskets

• see the current Dixon Price List for sanitary style clamps

• special plug is required to expand CIP compliant ttings

• special adapter plate is required to expand 1½" CIP

compliant ttings

• 3A compliant when assembled by 3A authorized hose shop

Size

1½"

2"
3"

• special plug is required to expand CIP compliant ttings

304 Stainless Steel

Part #

IXSE24-3A
IXSE32-3A
IXSE48-3A

Tube Weld End Stem

K

Holedall

Size

304 Stainless Steel

Part #

2" IXPE32-3A

Special Expansion Plug for CIP Compliant IX Fittings

Hose Size Part #

1½"

2"
3"

IXFDPLG137
IXFDPLG187
IXFDPLG287

Flow Chief Ferrules

• the ferrule ID's are designed in increments of 1/16"

Hose

ID

1½"

2"

2½"

1

1

Hose OD 304 stainless steel

from to Part #

1-56/64"
1-60/64"

2"
2-4/64"
2-8/64"

2-12/64"
2-16/64"
2-28/64"
2-32/64"
2-36/64"
2-40/64"
2-44/64"
2-48/64"
2-52/64"
2-56/64"

3"
3-4/64"
3-8/64"

3-12/64"
3-16/64"
3-20/64"
3-28/64"

1-59/64"
1-63/64"

2-3/64"

2-7/64"
2-11/64"
2-15/64"
2-19/64"
2-31/64"
2-35/64"
2-39/64"
2-43/64"
2-47/64"
2-51/64"
2-55/64"
2-59/64"

3-3/64"

3-7/64"
3-11/64"
3-15/64"
3-19/64"
3-23/64"
3-31/64"

24PFX1.937
24PFX2.000
24PFX2.062
24PFX2.125
24PFX2.187
24PFX2.250
24PFX2.312
32PFX2.500
32PFX2.562
32PFX2.625
32PFX2.687
32PFX2.750
32PFX2.812
32PFX2.875
32PFX2.937
40PFX3.062
40PFX3.125
40PFX3.187
40PFX3.250
40PFX3.312
40PFX3.375
40PFX3.500

Hose

ID

2

3"

4"

1

1½" and 2" ferrules are not serrated

2

consult the factory for working pressure

Hose OD 304 stainless steel

from to Part #

3-32/64"
3-36/64"
3-40/64"
3-44/64"
3-48/64"
3-52/64"
3-56/64"
3-60/64"

4"

4-4/64"
4-36/64"
4-40/64"
4-44/64"
4-48/64"
4-52/64"
4-56/64"

3-35/64"
3-39/64"
3-43/64"
3-47/64"
3-51/64"
3-55/64"
3-59/64"
3-63/64"

4-3/64"

4-7/64"
4-39/64"
4-43/64"
4-47/64"
4-51/64"
4-55/64"
4-59/64"

48PFX3.562
48PFX3.625
48PFX3.687
48PFX3.750
48PFX3.812
48PFX3.875
48PFX3.937
48PFX4.000
48PFX4.062
48PFX4.125
64PFX4.625
64PFX4.687
64PFX4.750
64PFX4.812
64PFX4.875
64PFX4.937

15877.963.4966 • www.dixonvalve.com

Holedall

Internal Expansion (IX) Sanitary Style Hose Couplings

• sanitary style end

• Flow Chief internal expansion (IX) ttings are only to be

used with Flow Chief stainless steel ferrules, see page 15

• see the current Dixon Price List for sanitary style gaskets

• see the current Dixon Price List for sanitary style clamps

Holedall

K

Size

1½"

2"

2½"

3"
4"

304 Stainless Steel

Part #

IXSE24
IXSE32
IXSE40
IXSE48
IXSE64

Internal Expansion (IX) Male NPT Stems

• Flow Chief internal expansion (IX) ttings are only to be

used with Flow Chief stainless steel ferrules, see page 15

Size

1½"

2"

2½"

3"
4"

304 Stainless Steel

Part #

IXMS24
IXMS32
IXMS40
IXMS48
IXMS64

Internal Expansion (IX) Bevel Seat Hose Couplings

• Flow Chief internal expansion (IX) ttings are only to be used with Flow Chief stainless steel ferrules, see page 15

• see the current Dixon Price List for bevel seat gaskets

Female Shank

• only use with the IXAN nuts shown below

Size

1½"

2"

2½"

3"
4"

Threaded Hex Nuts

series 13H (modied)

Size

1½"

2"

2½"

3"
4"

304 Stainless Steel

Part #

IXFS24
IXFS32
IXFS40
IXFS48
IXFS64

304 Stainless Steel

Part #

IXAN24
IXAN32
IXAN40
IXAN48
IXAN64

16 877.963.4966 • www.dixonvalve.com

Dixon Sanitary Style Crimp Stems

Sanitary End x Hose Shank

• sanitary style end

• Dixon sanitary crimp stems are only to be used with

Dixon stainless steel crimp ferrules

• reference pages 18-19 for crimp recommendations

Size

1"

1½"

2"
3"
4"

316 Stainless Steel

Part #

CSSR100
CSSR150
CSSR200
CSSR300
CSSR400

Female Bevel Seat End x Hose Shank

Holedall

K

Holedall

Size

1"

1½"

2"
3"
4"

1

only use with IXAN nut on page 14

2

only use with IXAN300 nut

Size

1½"

2"
3"
4"

Size

1½"

2"
3"
4"

316 Stainless Steel

Part #

CBSR100
CBSR150
CBSR200
CBSR300
CBSR400

1

1

1

2

1

Female I-Line End x Hose Shank

316 Stainless Steel

Part #

CILR150
CILR200
CILR300
CILR400

Tube Weld End x Hose Shank

316 Stainless Steel

Part #

CTER150
CTER200
CTER300
CTER400

Dixon Sanitary Crimp Ferrules

• manufactured in AISI 304 stainless steel

• ferrules have a surface nish of 63 or better

Hose

ID

1"

1½"

2"

Hose OD 304 stainless steel

from to Part #

1-26/64"
1-29/64"
1-32/64"
1-35/64"

1-38/64"
1-58/64"
1-62/64"

2-2/64"

2-6/64"
2-30/64"
2-34/64"
2-38/64"
2-42/64"

1-28/64"
1-31/64"
1-34/64"
1-37/64"
1-40/64"

1-61/64"

2-1/64"
2-5/64"

2-9/64"
2-33/64"
2-37/64"
2-41/64"
2-45/64"

F16G-1453
F16G-1500
F16G-1547
F16G-1594
F16G-1641
F24G-1969
F24G-2031
F24G-2094
F24G-2156
F32G-2531
F32G-2594
F32G-2656
F32G-2719

Hose

ID

3"

4"

Hose OD 304 stainless steel

from to Part #

3-39/64"
3-40/64"
3-44/64"
3-48/64"
3-52/64"

3-56/64"
4-40/64"
4-44/64"
4-48/64"
4-52/64"
4-56/64"

3-42/64"
3-43/64"
3-47/64"
3-51/64"
3-55/64"

3-59/64"
4-43/64"
4-47/64"
4-51/64"
4-55/64"
4-59/64"

F48G-3625
F48G-3688
F48G-3750
F48G-3813
F48G-3875
F48G-3938
F64G-4688
F64G-4750
F64G-4813
F64G-4875
F64G-4938

17877.963.4966 • www.dixonvalve.com

Holedall

Crimped Sanitary Recommendation Guide

See page 17 for Crimp Sanitary products.

1", 1½” and 2” Crimped Sanitary Fittings

Holedall

Hose ID Stem Part # Ferrule Part #

1"

K

1½”

CSSR100

CBSR100

CSSR150
CBSR150

CILR150

CTER150

2”

CSSR200
CBSR200

CILR200

CTER200

F16G-1453

F16G-1500

F16G-1547

F16G-1594

F16G-1641

F24G-1969

F24G-2031

F24G-2094

F24G-2156

F32G-2531

F32G-2594

F32G-2656

F32G-2719

Hose OD

Fractional Decimal

1 26/64
1 27/64
1 28/64
1 29/64
1 30/64
1 31/64
1 32/64
1 33/64
1 34/64
1 35/64
1 36/64
1 37/64
1 38/64
1 39/64
1 40/64
1 58/64
1 59/64
1 60/64
1 61/64
1 62/64
1 63/64

2

2 1/64
2 2/64
2 3/64
2 4/64
2 5/64
2 6/64
2 7/64
2 8/64

2 9/64
2 30/64
2 31/64
2 32/64
2 33/64
2 34/64
2 35/64
2 36/64
2 37/64
2 38/64
2 39/64
2 40/64
2 41/64
2 42/64
2 43/64
2 44/64
2 45/64

1.406

1.422

1.438

1.453

1.469

1.484

1.500

1.516

1.531

1.547

1.563

1.578

1.594

1.609

1.625

1.906

1.922

1.938

1.953

1.969

1.984

2.000

2.016

2.031

2.047

2.063

2.078

2.094

2.109

2.125

2.141

2.469

2.484

2.500

2.516

2.531

2.547

2.563

2.578

2.594

2.609

2.625

2.641

2.656

2.672

2.688

2.703

Crimp Diameter

(±0.005)

1.565

1.577

1.589

1.601

1.613

1.625

1.637

1.649

1.661

1.673

1.685

1.697

1.709

1.721

1.733

2.063

2.075

2.087

2.099

2.1 11

2.123

2.135

2.147

2.159

2.171

2.183

2.195

2.207

2.219

2.231

2.243

2.611

2.623

2.635

2.647

2.659

2.671

2.683

2.695

2.707

2.719

2.731

2.743

2.755

2.767

2.779

2.791

% Reduction

23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%

18 877.963.4966 • www.dixonvalve.com

Holedall

Crimped Sanitary Recommendation Guide

See page 17 for Crimp Sanitary products.

3" and 4" Crimped Sanitary Fittings

Hose ID Stem Part # Ferrule Part #

3"

CSSR300
CBSR300

F24G-1969
F48G-3625

CILR300

CTER300

F48G-3688

F48G-3750

F48G-3813

F48G-3875

F48G-3938

4"

CSSR400

F64G-4688

CBSR400

CILR400

CTER400

F64G-4750

F64G-4813

F64G-4875

F64G-4938

Hose OD

Fractional Decimal

3 36/64
3 37/64
3 38/64
3 39/64
3 40/64
3 41/64
3 42/64
3 43/64
3 44/64
3 45/64
3 46/64
3 47/64
3 48/64
3 49/64
3 50/64
3 51/64
3 52/64
3 53/64
3 54/64
3 55/64
3 56/64
3 57/64
3 58/64
3 59/64
4 40/64
4 41/64
4 42/64
4 43/64
4 44/64
4 45/64
4 46/64
4 47/64
4 48/64
4 49/64
4 50/64
4 51/64
4 52/64
4 53/64
4 54/64
4 55/64
4 56/64
4 57/64
4 58/64
4 59/64

3.563

3.578

3.594

3.609

3.625

3.641

3.656

3.672

3.688

3.703

3.719

3.734

3.750

3.766

3.781

3.797

3.813

3.828

3.844

3.859

3.875

3.891

3.906

3.922

4.625

4.641

4.656

4.672

4.688

4.703

4.719

4.734

4.750

4.766

4.781

4.797

4.813

4.828

4.844

4.859

4.875

4.891

4.906

4.922

Crimp Diameter

(±0.005)

3.683

3.695

3.707

3.719

3.731

3.743

3.755

3.767

3.779

3.791

3.803

3.815

3.828

3.840

3.852

3.864

3.876

3.888

3.900

3.912

3.924

3.936

3.948

3.960

4.857

4.869

4.881

4.893

4.905

4.917

4.929

4.941

4.954

4.966

4.978

4.990

5.002

5.014

5.026

5.038

5.050

5.062

5.074

5.086

% Reduction

23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%
23%

K

Holedall

19877.963.4966 • www.dixonvalve.com

Cam & Groove

Swaged Cam and Groove

• Developed specically for chemical transport hoses having Crosslinked Polyethylene (XLPE) or Ultra High Molecular Weight

Polyethylene (UHMW) tubes. Swaged Boss-Lock provides you with a permanently attached Cam and Groove tting when

superior coupling retention is required.

• In testing tank transport hoses from a wide variety of manufacturers, the swaged Boss-Lock tting proved itself to be the clear

winner in overall performance.

• Fittings are also available on special order for other sizes or hose OD's. Consult the factory for pricing and availability.

• Consult the factory for pricing and availability of the special equipment required for installation or refer to pages 2-3.

EZ Boss-Lock type C Coupler with Ferrule

Hose OD 316 Stainless Steel

from to Part #

1-6/64"
1-29/64"
1-36/64"

1-22/64"
1-35/64"
1-44/64"

RC075EZ-70
RC100EZ-20
RC100EZ-70

coupler x hose shank with ferrule

Size

¾"

1"
1"

A

Cam &

Groove

adapter x hose shank with ferrule

Boss-Lock type E Adapter with Ferrule

Size

¾"

1"
1"

Hose OD 316 Stainless Steel

from to Part #

1-6/64"
1-29/64"
1-36/64"

1-22/64"
1-35/64"
1-44/64"

RE075-1370
RE100-1620
RE100-1770

Crimp Sleeves

• The hose OD ranges for the crimp sleeves are the same as for Dixon’s standard cam and

groove notched ferrules.

• The crimp sleeve is not designed to be used in applications where the assembly is

exposed to high temperatures.

• Carbon steel is also available. Contact the factory for pricing and availability.

Size

2"
3"

Dixon stems and ferrules are specically designed to be used together as a coupling system.

Due to differences in dimensions and tolerances for safety reasons, do not use other

Hose OD 304 Stainless Steel

from to Part #

2-30/64"
3-30/64"

manufacturer's stems or ferrules with Dixon Holedall products.

2-44/64"
3-46/64"

GCS2709
GCS3760

Notched Ferrules

Size

1½"
1½"

2"
2"
3"
3"
4"

Dixon stems and ferrules are specically designed to be used together as a coupling system.

Due to differences in dimensions and tolerances for safety reasons, do not use other

20 877.963.4966 • www.dixonvalve.com

Hose OD 304 Stainless Steel

from to Part #

1-60/64"

2-4/64"
2-30/64"
2-42/64"
3-30/64"
3-47/64"
4-40/64"

manufacturer's stems or ferrules with Dixon Holedall products.

2-12/64"
2-22/64"
2-44/64"
2-54/64"
3-46/64"
3-54/64"
4-47/64"

GAS2334NO
GAS2370NO
GAS2709NO
GAS2885NO
GAS3760NO
GAS3885NO
GAS5010NO

Cam & Groove

Notched Cam and Groove

• The largest advantage of the notched EZ Boss-Lock design is that the coupling can be removed from a damaged hose be

cutting away the ferrule, without necessarily damaging the tting. After inspection to of the tting determine its suitability
for reuse, it can be reinstalled into another hose by using a new ferrule.

• The notched EZ Boss-Lock system allows you to better manage your inventories. You can stock one coupling and two

ferrules, and cover the same hose range with less inventory. You must purchase a tting and the matching ferrule to create
an assembly.

Dixon stems and ferrules are specically designed to be used together as a coupling system.

Due to differences in dimensions and tolerances for safety reasons, do not use other

manufacturer's stems or ferrules with Dixon Holedall products.

Couplers

EZ Boss-Lock type C

Size

1½"

2"
3"
4"

316 Stainless Steel

Part #

RC150EZNO
RC200EZNO
RC300EZNO
RC400EZNO

A

Cam &
Groove

Size

1½"

2"
3"
4"

crimped assembly

Size

1½"

2"
3"
4"

Boss-Lock type C

316 Stainless Steel

Part #

RC150BLNO
RC200BLNO
RC300BLNO
RC400BLNO

Contact the factory for swage

and crimp recommendations.

Adapters

Boss-Lock type E

316 Stainless Steel

Part #

RE150NO
RE200NO
RE300NO
RE400NO

female coupler x

notched hose shank

female coupler x

notched hose shank

swaged assembly

swaged assembly

Contact the factory for swage
and crimp recommendations.

male adapter x

notched hose shank

crimped assembly

21877.963.4966 • www.dixonvalve.com

Cam & Groove

Dixon Notched NOS Shank Cam and Groove

• For hose outside diameters of 2-4/64" and below, the couplings are crimp only.

• For hose outside diameters of 2-5/64" and above, the couplings can be crimped or swaged.

• See page 34 for male NPT notched NOS ttings.

Only use the NOS shank with the NOS ferrules.

Due to differences in dimensions and tolerances for safety reasons, do not use other

manufacturer's stems or ferrules with Dixon Holedall products.

Couplers

Dixon type C

316 Stainless Steel

Cam &

Groove

Size

1½"

A

2"
3"

Part #

150CNOSSS
200CNOSSS
300CNOSSS

female coupler x

notched NOS hose shank

male adapter x

notched NOS hose shank

crimped assembly

Size

1½"

2"
3"

swaged assembly

Contact the factory for swage
and crimp recommendations.

Adapters

Contact the factory for swage
and crimp recommendations.

swaged assembly

type E

316 Stainless Steel

Part #

150ENOSSS
200ENOSSS
300ENOSSS

crimped assembly

Notched NOS Ferrules

Size

1½"
1½"

2"
2"
3"
3"

22 877.963.4966 • www.dixonvalve.com

Hose OD 304 Stainless Steel

from to Part #

1-60/64"

2-4/64"
2-30/64"
2-42/64"
3-30/64"
3-47/64"

2-12/64"
2-22/64"
2-44/64"
2-54/64"
3-46/64"
3-54/64"

GAS2334NOS
GAS2370NOS
GAS2709NOS
GAS2885NOS
GAS3760NOS
GAS3885NOS

Cam & Groove

Interlocking Style External Crimp Ferrules

Dixon’s External Crimp Ferrules are designed for use with Dixon’s Type C and E hose shanks. This design offers 360°
interlocking with approved Dixon hose shanks and can be installed with any Dixon crimper system. For crimp specications
please refer to pages 24-26.

• designed to be used on aluminum Dixon grooved hose

shanks (1½", 2", 3", 4")

• carbon steel for rugged applications

• 1½" – 2" features .063" wall thickness

• 3" – 4" features .125" wall thickness

Size

1½"

2"

3"

4"

Hose OD Carbon Steel Aluminum Aluminum

from to Part # Adapter Part# Coupler Part#

1-49/64"
1-53/64"
1-57/64"
1-61/64"

2-1/64"
2-5/64"

2-9/64"
2-13/64"
2-17/64"
2-21/64"
2-21/64"
2-25/64"
2-29/64"
2-33/64"
2-37/64"
2-41/64"
2-45/64"
2-49/64"
2-53/64"
2-57/64"
3-23/64"
3-27/64"
3-31/64"
3-35/64"
3-39/64"
3-43/64"
3-47/64"
3-51/64"
3-55/64"
3-59/64"
4-23/64"
4-27/64"
4-31/64"
4-35/64"
4-39/64"
4-43/64"
4-47/64"
4-51/64"
4-55/64"
4-59/64"

1-52/64"
1-56/64"
1-60/64"

2"
2-4/64"
2-8/64"

2-12/64"
2-16/64"
2-20/64"
2-24/64"
2-24/64"
2-28/64"
2-32/64"
2-36/64"
2-40/64"
2-44/64"
2-48/64"
2-52/64"
2-56/64"
2-60/64"
3-26/64"
3-30/64"
3-34/64"
3-38/64"
3-42/64"
3-46/64"
3-50/64"
3-54/64"
3-58/64"
3-62/64"
4-26/64"
4-30/64"
4-34/64"
4-38/64"
4-42/64"
4-46/64"
4-50/64"
4-54/64"
4-58/64"
4-62/64"

CF150-1
CF150-2
CF150-3
CF150-4
CF150-5
CF150-6
CF150-7
CF150-8
CF150-9
CF150-10
CF200-1
CF200-2
CF200-3
CF200-4
CF200-5
CF200-6
CF200-7
CF200-8
CF200-9
CF200-10
CF300-1
CF300-2
CF300-3
CF300-4
CF300-5
CF300-6
CF300-7
CF300-8
CF300-9
CF300-10
CF400-1
CF400-2
CF400-3
CF400-4
CF400-5
CF400-6
CF400-7
CF400-8
CF400-9
CF400-10

• turnover edge is sliced for easy ferrule removal

• large offering of ID sizes to match your hose OD

• streamlined and safe nal assembly

• Do NOT interchange with other products.

150-E-AL

200-E-AL

300-E-AL

400-E-AL

150-C-AL

200-C-AL

300-C-AL

400-C-AL

interlocking crimp ferrule

type E Dixon cam & groove

type C Dixon cam & groove

A

Cam &
Groove

23877.963.4966 • www.dixonvalve.com

Cam & Groove

Crimped Interlocking Cam & Groove Recommendation Guide

See page 23 for Interlocking Cam & Groove products.

1½" Interlocking Style Cam and Groove

Cam &

Groove

Hose ID Ferrule Part #

1½" CF150-1

A

CF150-2

CF150-3

CF150-4

CF150-5

CF150-6

CF150-7

CF150-8

CF150-9

CF150-10

Hose OD

Fractional Decimal

1-49/64
1-50/64
1-51/64
1-52/64
1-53/64
1-54/64
1-55/64
1-56/64
1-57/64
1-58/64
1-59/64
1-60/64
1-61/64
1-62/64
1-63/64

2

2-1/64
2-2/64
2-3/64
2-4/64
2-5/64
2-6/64
2-7/64
2-8/64

2-9/64
2-10/64
2-11/64
2-12/64
2-13/64
2-14/64
2-15/64
2-16/64
2-17/64
2-18/64
2-19/64
2-20/64
2-21/64
2-22/64
2-23/64
2-24/64

1.766

1.781

1.797

1.813

1.828

1.844

1.859

1.875

1.891

1.906

1.922

1.938

1.953

1.969

1.984

2.000

2.016

2.031

2.047

2.063

2.078

2.094

2.109

2.125

2.141

2.156

2.172

2.188

2.203

2.219

2.234

2.250

2.266

2.281

2.297

2.313

2.328

2.344

2.359

2.375

Crimp Diameter

(±0.005)

1.845

1.857

1.870

1.882

1.895

1.907

1.920

1.932

1.945

1.957

1.970

1.982

1.995

2.007

2.020

2.032

2.045

2.057

2.070

2.082

2.095

2.107

2.120

2.132

2.145

2.157

2.170

2.182

2.195

2.207

2.220

2.232

2.245

2.257

2.270

2.282

2.295

2.307

2.320

2.332

% Reduction Crimp Die # Offset

20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%

45
45
45
45
45
45
45
45
45
45
45
45
45
45

51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51

57
57
57
57
57
57
57
57

0.072

0.085

0.097

0.110

0.123

0.135

0.148

0.160

0.173

0.185

0.198

0.210

0.223

0.235

0.011

0.024

0.036

0.049

0.061

0.074

0.087

0.099

0.112

0.124

0.137

0.149

0.162

0.174

0.187

0.199

0.212

0.224

0.000

0.013

0.025

0.038

0.050

0.063

0.075

0.088

2" Interlocking Style Cam and Groove

2-21/64
2-22/64
2-23/64
2-24/64
2-25/64
2-26/64
2-27/64
2-28/64
2-29/64
2-30/64
2-31/64
2-32/64
2-33/64
2-34/64
2-35/64
2-36/64
2-37/64
2-38/64
2-39/64
2-40/64

Hose OD

2.328

2.344

2.359

2.375

2.391

2.406

2.422

2.438

2.453

2.469

2.484

2.500

2.516

2.531

2.547

2.563

2.578

2.594

2.609

2.625

Hose ID Ferrule Part #

2" CF200-1

CF200-2

CF200-3

CF200-4

CF200-5

24 877.963.4966 • www.dixonvalve.com

Fractional Decimal

Crimp Diameter

(±0.005)

2.388

2.400

2.413

2.425

2.438

2.450

2.463

2.475

2.488

2.500

2.513

2.525

2.538

2.550

2.563

2.575

2.588

2.600

2.613

2.625

% Reduction Crimp Die # Offset

20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%

57
57
57
57
57
57
57
57
63
63
63
63
63
63
63
63
63
63
63
63

0.144

0.156

0.169

0.181

0.194

0.206

0.219

0.231

0.007

0.020

0.033

0.045

0.058

0.070

0.083

0.095

0.108

0.120

0.133

0.145

Cam & Groove

Crimped Interlocking Cam & Groove Recommendation Guide

See page 23 for Interlocking Cam & Groove products.

2" Interlocking Style Cam and Groove

Hose ID Ferrule Part #

2" CF200-6

CF200-7

CF200-8

CF200-9

CF200-10

Hose ID Ferrule Part #

3" CF300-1

CF300-2

CF300-3

CF300-4

CF300-5

CF300-6

CF300-7

CF300-8

CF300-9

CF300-10

Hose OD

Fractional Decimal

2-41/64
2-42/64
2-43/64
2-44/64
2-45/64
2-46/64
2-47/64
2-48/64
2-49/64
2-50/64
2-51/64
2-52/64
2-53/64
2-54/64
2-55/64
2-56/64
2-57/64
2-58/64
2-59/64
2-60/64

2.641

2.656

2.672

2.688

2.703

2.719

2.734

2.750

2.766

2.781

2.797

2.813

2.828

2.844

2.859

2.875

2.891

2.906

2.922

2.938

Crimp Diameter

(±0.005)

2.638

2.650

2.663

2.675

2.688

2.700

2.713

2.725

2.738

2.750

2.763

2.775

2.788

2.800

2.813

2.825

2.838

2.850

2.863

2.875

3" Interlocking Style Cam and Groove

Hose OD

Fractional Decimal

3-23/64
3-24/64
3-25/64
3-26/64
3-27/64
3-28/64
3-29/64
3-30/64
3-31/64
3-32/64
3-33/64
3-34/64
3-35/64
3-36/64
3-37/64
3-38/64
3-39/64
3-40/64
3-41/64
3-42/64
3-43/64
3-44/64
3-45/64
3-46/64
3-47/64
3-48/64
3-49/64
3-50/64
3-51/64
3-52/64
3-53/64
3-54/64
3-55/64
3-56/64
3-57/64
3-58/64
3-59/64
3-60/64
3-61/64
3-62/64

3.359

3.375

3.391

3.406

3.422

3.438

3.453

3.469

3.484

3.500

3.516

3.531

3.547

3.563

3.578

3.594

3.609

3.625

3.641

3.656

3.672

3.688

3.703

3.719

3.734

3.750

3.766

3.781

3.797

3.813

3.828

3.844

3.859

3.875

3.891

3.906

3.922

3.938

3.953

3.969

Crimp Diameter

(±0.005)

3.553

3.565

3.578

3.590

3.603

3.615

3.628

3.640

3.653

3.665

3.678

3.690

3.703

3.715

3.728

3.740

3.753

3.765

3.778

3.790

3.803

3.815

3.828

3.840

3.853

3.865

3.878

3.890

3.903

3.915

3.928

3.940

3.953

3.965

3.978

3.990

4.003

4.015

4.028

4.040

% Reduction Crimp Die # Offset

20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%

% Reduction Crimp Die # Offset

20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%

63
63
63
63
63
63
63
69
69
69
69
69
69
69
69
69
69
69
69
69

90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
96
96
96
96
96
96
96
96
96
96
96
96
96
96
96
96
96
96
96

102
102

0.158

0.170

0.183

0.195

0.208

0.220

0.233

0.008

0.020

0.033

0.046

0.058

0.071

0.083

0.095

0.108

0.121

0.133

0.146

0.158

0.010

0.022

0.035

0.047

0.059

0.072

0.084

0.097

0.110

0.122

0.135

0.147

0.160

0.172

0.185

0.197

0.210

0.222

0.235

0.010

0.023

0.035

0.048

0.060

0.073

0.085

0.098

0.110

0.123

0.135

0.148

0.160

0.173

0.185

0.198

0.210

0.223

0.235

0.011

0.024

A

Cam &
Groove

25877.963.4966 • www.dixonvalve.com