Page 1
25 Ton Ram Operating Instructions
Section 10
Parts List
Dixon Valve & Coupling Company
800 High Street • Chestertown, MD 21620
ph: 800•355•1991 fax: 800•283•4966
www.dixonvalve.com
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25 Ton Ram
25 TONRAM “Mulcoram” includes pump, 10,000 PSI Hose, Gauge
External Swage Attachments
Please note that on some sizes, more than two attachments may be necessary. Read carefully through all
descriptions to determine which attachments are needed for your applications. Please consult the Factory
if you need more information.
25PUSH400 4" Pusher for External Swage (Pusher Hat)
(Needed for all sizes)
25PUSH300 3" Pusher for External Swaging
25PUSH250 2-1/2" Pusher for External Swaging
25PUSH200 2" Pusher for External Swaging
25PUSH150 1 ½” Pusher for External Swaging
25PUSH125 1 ¼” Pusher for External Swaging
DH9-004-1 Die Holder needed for all sizes
DH9-004 Die Holder needed for all sizes
DH6-003 Die Holder needed for 1-1/4" to 3"
RST300SP ACE 3" Spacer ring for NOS Ferrules
RST200SP ACE 2" Spacer ring for NOS Ferrules
RST150SP ACE 1 ½” Spacer ring for NOS Ferrules
Swage Dies Not Included
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Unirange External Swage
Equipment to Install ¼” to 1" Unirange Couplings
25PUSH400 4" Pusher for External Swage (Pusher Hat)
(Needed for all sizes)
DH9-004-1 Die Holder needed for 4"
DH9-004 Die Holder needed for All Sizes
DH6-003 Die Holder for All Sizes 3" and below
DH3-001 Die Holder needed for All Sizes 1" and below
25PUSH100 Pusher Adapter
(Needed for all sizes)
M011-327 Pusher for 16P1
M011-328 Pusher for 16P2
M011-329 Pusher for 16P3
M011-330 Pusher for 16P4
M011-320 Pusher for 12P1
M011-321 Pusher for 12P2
M011-322 Pusher for 12P3
M011-313 Pusher for 8P1
M011-314 Pusher for 8P2
M011-315 Pusher for 8P3
M011-310 Pusher for 6P1
M011-311 Pusher for 6P2
M011-312 Pusher for 6P3
M011-306 Pusher for 4P1
M011-307 Pusher for 4P2
M011-308 Pusher for 4P3
AKPUSH Pusher for Air King ½” - 1"
Swage Dies Not Included
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25 Ton Ram
Equipment to Swage 1" through 4" Cam & Groove
DH9-004-1 Die Holder needed for 4"
DH9-004 Die Holder needed for all sizes
DH6-003 Die Holder needed for 3" and below
DH3-001 Die Holder needed for 1" and below
25PUSH400C Pusher for 4" C
25PUSH400E Pusher for 4" E
25PUSH300E Pusher for 3" E
D011-018 Pusher for 2" C and E and 3" C
RC150PUSH Pusher for 1 ½” C (two parts)
RE150PUSH Pusher for 1 ½” E
RC100PUSH Pusher for 1" C
RE100PUSH Pusher for 1" E
400CGSP ACE * Spacer rings for 4" C
300CGSP ACE * Spacer rings for 3" C
200CGSP ACE * Spacer rings for 2" C
150CGSP ACE * Spacer rings for 1 ½” C
100CGSP ACE * Spacer rings for 1" C
Swage Dies Not Included
* Future designs may not require Spacer Rings. Contact the Factory for more information.
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25 Ton Ram
Equipment to Internally Expand Steel IX
25IXA TT ACH Internal Expanding Attachment for 25 T on Ram
includes 4" Internal Expanding Adapter
(Needed for all sizes)
DH9-004 Die Holder
(Needed for all sizes)
25RODLARGE IX Rod for 2" - 4" Hose
25RODSMALL IX Rod for 1 ¼” to 1 ½” Hose
M011-385 4" IX Adapter (IXM64 Only)
25ADAPT300 3" IX Adapter
25ADAPT250 2 ½” IX Adapter
M011-384 2 ½” IX Adapter (IXM40 Only)
25ADAPT200 2" IX Adapter
25ADAPT150 1 ½” IX Adapter
25ADAPT125 1 ¼” IX Adapter
25ADAPT100 1" IX Adapter
IXPLUG400 4" IX Plug for steel & Holedall Petroleum Ftgs.
IXPLUG300 3" IX Plug for steel & Holedall Petroleum Ftgs.
IXPLUG250 2 ½” IX Plug for steel & Holedall Petroleum Ftgs.
IXPLUG200 2" IX Plug for steel & Holedall Petroleum Ftgs.
IXPLUG150 1 ½” Plug for steel & Holedall Petroleum Ftgs.
IXPLUG100 1" IX Plug for steel & Holedall Petroleum Ftgs.
IXPLUG125 1 ¼” IX Plug for steel & Holedall Petroleum Ftgs.
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25 Ton Ram
Equipment to Internally Expand “Flow Chief” Food Grade Fittings
25IXA TT ACH Internal Expanding Attachment for 25 T on Ram
includes 4" Internal Expanding Adapter for Male NPT
(Needed for all sizes)
DH9-004-1 Need for 4"
DH9-004 Needed for all sizes
25RODLARGE IX Rod for 2" - 4" Hose
25RODSMALL IX Rod for 1 ¼” - 1 ½” Hose
25ADAPT300 3" IX Adapter for Male NPT
25ADAPT250 2 ½” IX Adapter for Male NPT
25ADAPT200 2" IX Adapter for Male NPT
25ADAPT150 1 ½” IX Adapter for Male NPT
PF ADAPT400 4" Sanitary End Adapter (Tri Clover S tyle)
PF ADAPT300 3" Sanitary End Adapter (Tri Clover S tyle)
PF ADAPT250 2 ½” Sanitary End Adapter (Tri Clover S tyle)
PF ADAPT200 2" Sanitary End Adapter (Tri Clover S tyle)
PF ADAPT150 1 ½” Sanitary End Adapter (Tri Clover S tyle)
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25 Ton Ram
Equipment to Internally Expand “Flow Chief” Food Grade Fittings (cont.)
PFACNTA400 4" Bevel Seat Acme Nut Adapter
Must buy PF ADAPT400 to use this part.
PFACNTA300 3" Bevel Seat Acme Nut Adapter
Must buy PF ADAPT300 to use this part.
PF ACNTA250 2 ½” Bevel Seat Acme Nut Adapter
Must buy PF ADAPT250 to use this part.
PFACNTA200 2" Bevel Seat Acme Nut Adapter
Must buy PF ADAPT200 to use this part.
PF ACNTA150 1 ½” Bevel Seat Acme Nut Adapter
Must buy PF ADAPT150 to use this part.
IXFDPLG400 4" Food Plug
IXFDPLG300 3" Food Plug
IXFDPLG250 2 ½” Food Plug
IXFDPLG200 2" Food Plug
IXFDPLG150 1 ½” Food Plug
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25 Ton Ram
Equipment to Internally Expand Holedall Petroleum Fittings
25IXA TT ACH Internal Expanding AttachmentFor 25 Ton Ram,
includes 4" Internal Expanding Adapter for Male NPT
(Needed for all sizes)
DH9-004 Needed for all sizes
25ROSTP A Adapter Plate to Hold Thrust Plates
25ROSTROD Pull Rod for 5/8", 3/4" and 1"
25RODLARGE Pull Rod for 2" through 4"
25RODSMALL Pull rod for 1 ¼”, 1-3/8" and 1 ½”
25ROST ADP Pull Rod Adapter for 5/8", 3/4" and 1"
IXPLUG400 4" IX Plug for steel & Holedall Petroleum Ftgs.
IXPLUG300 3" IX Plug for steel & Holedall Petroleum Ftgs.
IXPLUG250 2 ½” IX Plug for steel & Holedall Petroleum Ftgs.
IXPLUG200 2" IX Plug for steel & Holedall Petroleum Ftgs.
IXPLUG150 1 ½” IX Plug for steel & Holedall Petroleum Ftgs.
IXPLUG138 1-3/8" IX Plug for steel & Holedall Petroleum Ftgs.
IXPLUG125 1 ¼” IX Plug for steel & Holedall Petroleum Ftgs.
IXPLUG100 1" IX Plug for steel & Holedall Petroleum Ftgs.
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25 Ton Ram
Equipment to Internally Expand Holedall Petroleum Fittings (cont.)
25000HTL03 1" IX Plug
25000HTL02 3/4" IX Plug
25000HTL01 5/8" IX Plug
25000HTL23 Thrust Plate for 4" H-520 Style Fittings
25000HTL22 Thrust Plate for 3" H-520 Style Fittings
25000HTL21 Thrust Plate for 2 ½” H-520 Style Fittings
25000HTL20 Thrust Plate for 2" H-520 Style Fittings
25000HTL19 Thrust Plate for 1-3/8" & 1 ½” H-520 Style Ftgs.
25000HTL18 Thrust Plate for 1 ¼” H-520 Style Fittings
25000HTL17 Thrust Plate for 1" H-520 Style Fittings
25000HTL16 Thrust Plate for 1" x 1 ½” H570 Style Fittings
Thrust Plate for 1" x 1 9/16" H-570 Style Ftgs.
25000HTL15 Thrust Plate for 1" x 1-25/64" H-570 Style Ftgs.
Thrust Plate for 1" x 1-29/64" H-570 Style Ftgs.
25000HTL14 Thrust Plate for ¾” H-520 Style Fittings
25000HTL13 Thrust Plate for ¾” x 1-7/32" H-570/H580 Ftgs.
25000HTL12 Thrust Plate for ¾” x 1-9/64" H-570/H580 Ftgs.
Thrust Plate for ¾” x 1-11/64" H-570/H580 Ftgs.
Thrust Plate for ¾” x 1-13/64" H-570/H580 Ftgs.
25000HTL11 Thrust Plate for 5/8" H-570 Fittings
* Consult the Factory for the necessary attachments to use the Scovill Style plugs (1 ¼”-4")
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25 Ton Ram Parts - External Swaging
Die Holder Pusher Plate Pusher Hat (4")
Pusher Adapter Unirange Pusher RSTXXX Spacer
Cam & Groove Space Ring 1 1/2" Cam & Groove Pusher 3" & 4" Cam & Groove
Pusher
2" Type C & E Cam & Groove Pusher;
3" Type C Cam & Groove Pusher
These drawings represent the overall shape of the parts only. Please consult
the complete Ram Attachments listing for specific descriptions regarding
size, usage, etc.
Page 11
25 Ton Ram Parts - Internal Expansion
Die Holder Internal Expanding Attachment IX Adapter
IX Pull Rods 1 - 1 1/2" IX Plug 2" & larger IX
Plug
Thrust Plates Adapter Plate for Thrust Plate Food Plug
Sanitary End Adapter Acme Nut Adapter IX Male NPT
Adapter
These drawings represent the overall shape of the parts only. Please consult
the complete Ram Attachments listing for specific descriptions regarding
size, usage, etc.
Page 12
Pump
PUMP INSTALLATION
Gauge
Adapter
10,000 PSI
3000 Series
Coupler & Plug
3/8" Quick Connect
Hose
10,000 PSI
Ram Cylinder
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