Dixon 2560 User Manual
Model 2560Model 2560
Model 2560
Model 2560Model 2560
Model Year 2004Model Year 2004
Model Year 2004
Model Year 2004Model Year 2004
ZTR®
IMPORTANT - READ CAREFULLY
The Dixon® ZTR® Mower is both easy and fun
to operate. However, any power mower must
be operated properly to be safe. It is not a toy or
a recreational vehicle. Before you start to use
the mower, read the operator’s manual carefully
and become completely familiar with the controls.
The information contained in this manual applies
to all Dixon® ZTR® Model 2560 Mowers. Your
Dixon dealer will gladly answer any questions.
See your dealer for warranty service, parts and
repairs.
INDEX
Page
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Seat Adjustment Instructions. . . . . . . . . . . . . . . . . . .15
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-19
Operation Instructions. . . . . . . . . . . . . . . . . . . 20-28
Care & Maintenance. . . . . . . . . . . . . . . . . . . . . .29-38
Standard Service Parts List. . . . . . . . . . . . . . . . . . . .39
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . .40-41
Model 2560
Part No. 61935-0603
3
SAFETY
RIDING LAWN MOWERS,
IF IMPROPERLY OPERATED,
CAN CAUSE SERIOUS INJURY OR DEATH.
The most common causes of injury to the operator or bystander...
BLADE CONTACT
TIP OVER
RUN OVER
BACK OVER
...read and understand this manual to prevent injuries.
4
SAFETY
Safety Alert Symbol
When you see this symbol,
BE ALERT to the potential for injury.
Follow recommended safety precautions
and safe operating practices.
DANGER
(highlighted in red)
indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
WARNING
(highlighted in orange)
indicates a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
CAUTION
(highlighted in yellow)
indicates a potentially
hazardous situation which, if not
avoided, may result in minor or
moderate injury. It may also be used
to alert against unsafe practices.
5
SAFETY
Failure to observe the following safety
instructions could result in serious injury or death.
GENERAL OPERATION:
•Read, understand, and follow all instructions in the
manual and on the mower before starting.
•Only allow responsible adults, who are familiar with
the instructions, to operate the mower.
•Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown by the
blade.
•Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.
•NEVER carry passengers.
•Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while
backing.
•Be aware of the mower discharge direction and do
not point it at anyone.
•Do not operate the mower without either the entire
grass catcher or the deflector in place.
•Slow down before turning.
•Never leave a running mower unattended. Always
turn off blades, set parking brake, stop engine and
remove key before dismounting.
6
SAFETY
GENERAL OPERATION (continued)
:
•Turn off blades when not mowing.
•Stop engine before removing grass catcher or unclogging chute.
•Mow only in daylight or good artificial light.
•Do not operate the mower while under the influence of
alcohol or drugs.
•Watch for traffic when operating near or crossing
roadways.
•Use extra care when loading or unloading the mower
into a trailer or truck. Do not ride the mower when
loading and unloading.
•Always wear safety goggles or safety glasses with side
shields when operating mower.
•Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
•Follow the manufacturer’s recommendation for wheel
weights and counterweights.
•Maintain or replace safety & instruction labels as needed.
WARNING:
The engine exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects or other reproductive
harm.
7
SAFETY
SLOPE OPERATION:
Slopes are a major factor related to loss-of-control and tip-over
accidents, which can result in severe injury or death.
All slopes require extra caution.
If you cannot back up the slope or if you feel uneasy on it,
do not mow it
DO
•Mow across the slope with your Dixon ZTR - never up
or down.
•Remove obstacles such as rocks, tree limbs, etc .
!
•Watch for holes, ruts or bumps. Uneven terrain could
overturn the mower. Tall grass can hide obstacles.
•Use slow speed. Tires may lose traction on slopes even
though the brakes are functioning properly.
•Use extra care with grass catchers or other attachments. These can change the stability of the mower.
•Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
8
SAFETY
DO (CONTINUED)
•Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly down the slope.
•If front wheels lift off the ground, pull the levers back
to stabilize the mower.
DO NOT
•
Do not
slowly and gradually downhill, if possible.
•
Do not
The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
turn on slopes unless necessary, and then, turn
mow near drop-offs, ditches or embankments.
•
Do not
cause sliding.
•
Do not
on the ground.
•
Do not
mow on wet grass. Reduced traction could
try to stabilize the mower by putting your foot
use grass catcher on steep slopes.
9
SAFETY
CHILDREN:
Tragic accidents can occur if the operator is
not alert to the presence of children.
Children are attracted to lawn mowers
and the mowing activity.
NEVER assume children will stay
where they were last seen.
Be alert to avoid accidents.
•Keep children out of the mowing area and under the
watchful care of another responsible adult.
•Be alert and turn mower off if a child enters the area.
•Before and during backing, look BEHIND and DOWN
for small children.
•Never carry children. They may fall off and be seriously injured or interfere with safe mower operation.
•Never allow children to operate the mower.
•Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure
vision.
10
SAFETY
SERVICE:
•Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove fuel cap or add fuel with engine running.
Allow engine to cool before refueling.
Do not smoke while refueling.
Never refuel the mower indoors.
Never store the mower or fuel container inside a building
where there is an open flame.
If fuel is spilled on clothing, change clothing immediately.
To prevent fire and explosion caused by static electricity:
Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before
filling.
When practical, remove fuel-powered equipment
from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment on
a trailer with a portable container, rather than from a
fuel dispenser nozzle.
If a fuel dispenser nozzle must be used, keep the
nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
11
SAFETY
SERVICE (continued):
•Never run a mower inside a closed area. The exhaust
fumes are toxic.
•Keep nuts and bolts tight, especially blade attachment bolts,
and keep equipment in good condition.
•Never tamper with safety devices. Check their proper
operation regularly.
•Keep mower free of grass, leaves, or other debris build-up.
Clean up oil or fuel spillage. Allow mower to cool before
storing.
•Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
•Never make adjustments or repairs with the engine running
unless otherwise specified.
•Grass catcher components are subject to wear, damage and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with original equipment parts, as necessary.
•Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
•Batteries contain sulfuric acid. To prevent burns avoid
contact with skin, eyes and clothing. To prevent a fire or
explosion keep sparks and open flames away from battery.
•Before disconnecting the negative (-) ground cable, make
sure all switches are OFF.
12
DIXON LIMITED WARRANTY POLICY
Pro Models 1950 ~ 2300 ~ 2560
DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND
WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS
INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT
TO THE FOLLOWING CONDITIONS AND LIMITATIONS.
1. Home Owner Application: Dixon Model 2560 used only at owner’s primary place of residence
is warranted for a period of two (2) years from date of purchase. Frame, body panels and
fenders are warranted for the life of the mower.
2. Commercial Application: Defined as use other than, or in addition to, mowing at owner’s
primary place of residence. Units used in commercial application are warranted for a period of
one (1) year from date of purchase or 400 hours of use, whichever comes first.
3. Warranty applies only to original retail purchaser of new and unusedmowers and accessories.
4. All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with
Dixon warranty policy and allowances. All warranty claims must be approved by Dixon
Industries, Inc.
5. Battery Warranty: limited to 90 days from date of purchase.
6. Accessories Warranty (grass catchers, snow blades, covers, etc.): Limited to 90 days from
date of purchase.
7. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or
alteration. The use of parts or components other than those supplied by Dixon Industries
VOIDS ALL WARRANTY .
8. The following items are not covered by this warranty policy:
(a) Pick up and delivery charges for transportation of mower to and from an authorized
Dixon dealer’s place of business.
(b) Routine maintenance or adjustments.
(c) Belts/blades/hydro filters.
(d) Engines - All engines used on Dixon ZTR mowers are warranted by each individual
engine manufacturer.
(e) Any costs or expense of providing substitute equipment while repair work is being
performed on a warranted mower.
9. There is no other express warranty . Implied warranties, including those of merchantability and
fitness for a particular purpose are limited to the same duration of the express warranty and to
the extent permitted by law any and all implied warranties are excluded. Liabilities for
consequential damages under any and all warranties are excluded.
13
SPECIFICATIONS
Model 2560
CHASSIS: Folded sheet metal and rectangular tube
BODY: Folded sheet metal
SEAT: Designed for operator comfort with suspension system and
padded back and arm rests. Seat is adjustable fore and aft.
MOWER DECK: Deck is made of 10 GA fabricated welded construction with 7
GA reinforcement plates. Three blades combine for a 60" cut
width. Cut height approximately 1.5" to 5" via 10 position lift
handle.
BLADE DRIVE: Electric clutch
DRIVE SYSTEM: Each rear wheel is independently driven by a HydroGear BDP
10A pump and a White CE 14 hydraulic motor.
ENGINE: 25HP Kohler Command, 4-Cycle, V-Configuration, Overhead
Valve, Air-Cooled, Gasoline, Vertical Shaft, Aluminum Head,
and Crankcase with Cast Iron Liners, Full Pressure Lubrication/
Full Flow Filter, Pulse-type Fuel Pump, Fixed Jet Carburetor w/
Smart-Choke, Electronic Ignition, In-Line Fuel Filter, Dual
Element Air Cleaner.
STARTING Electric by key switch operation with safety interlocks on
SYSTEM: parking brake and blade drive clutch.
TIRES: Front 13-5.00x6
Rear 23-9.50x12
RECOMMENDED Front 12 lbs.
TIRE PRESSURE: Rear 12 lbs.
CAPACITIES: Fuel - 11 gallons (approx)
Hydrostat oil system - 4 qt with in-line 40 micron filter
Hydrostat oil recommendation, refer to page 31
Engine - 2 qts. SAE 10W30 (with filter)
DIMENSIONS: Width 69-1/2"
Height 43"
Length 81”
Weight 916 lbs.
Additional information provided in service instructions under the individual
component.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
14
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