Dixon 1765A User Manual

Page 1
1765A
Brass Ferrule Crimper
Operating Manual
Air Operated
Positive Stroke - High Speed
Page 2
INSTRUCTIONS FOR USE OF
1765A FERRULE CRIMPER
DESCRIPTION:
The 1765A crimper is an air operated, high speed ferrule crimping machine. It is used in a
The 1765A crimper is designed for the production or repair of hose assemblies using light or
medium weight ferrules for air and or water hose.
INSTALLATION:
The 1765A ferrule crimper is shipped fully assembled, less crimping dies. It should be secured to a bench, with the foot pedal in a convenient location.
The normal operating air pressure is 110 PSI
Air consumption per cycle is .209 cu. ft. at 80 PSI
MAINTENANCE:
The 1765A ferrule crimper is greased at time of assembly. Periodic inspection, cleaning and greasing of all moving parts is necessary (use a WD40 type spray).
OPERATION:
1. Stop No. 22, movable on Stud No. 21 must be adjusted to locate the crimp on the ferrule.
2. Insert the pre-assembled hose that has the proper stem and ferrule, through the opening
between the dies until the tting butts against the stop.
3. Holding the assembly steadily against the stop, depress the Foot Pedal No. 30, once. A fast, easy crimp will occur, after a slight pause, as the dies pass through center. Do not maintain
pressure on the pedal after crimp has occured.
Dixon, 800.355.19912 1765A_sales-413
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DIE CHANGE:
1. Turn air supply off, and bleed air cylinder by depressing Foot Pedal No. 30 several times.
2. Move stop No. 22 down by releasing thumb screw No. 23.
3. Remove wing nuts No. 6 and lock washers No. 7. Die holder plate No. 3 can now be removed exposing the crimping dies as well as the die holders No.10, links No. 11 and their pins
No.’s 12 & 13.
2. Crimping dies will slide in and out of the mating dovetails freely.
3. All crimping dies are stamped with their part number. When the die holder plate is removed, this number is visible on each die. When changing dies, be sure to install each die with the numbered side facing the die holder plate. This is very important when using ribbed dies for
proper rib orientation.
1765A
CRIMPING
Die #
P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25
Plain Dies
1.450
1.425
1.400
1.375
1.350
1.325
1.300
1.275
1.250
1.225
1.200
1.175
1.150
1.125
1.100
1.075
1.050
1.025
1.000 .975 .950 .925 .900 .875 .850
P26 P27 P28 P29 P30 P31 P32 P33 P34 P35 P36 P37 P38 P39 P40 P41 P42 P43 P44 P45 P46 P47 P48 P49 P50
DIE CHART
BoreDie #Bore
.825 .800 .775 .750 .725 .700 .675 .650 .625 .600 .575 .550 .525 .500 .475 .450 .425 .400 .375 .350 .325 .300 .275 .250 .225
Die #
R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25
Ribbed Dies
1.450
1.425
1.400
1.375
1.350
1.325
1.300
1.275
1.250
1.225
1.200
1.175
1.150
1.125
1.100
1.075
1.050
1.025
1.000 .975 .950 .925 .900 .875 .850
R26 R27 R28 R29 R30 R31 R32 R33 R34 R35 R36 R37 R38 R39 R40 R41 R42 R43 R44 R45 R46 R47 R48 R49 R50
BoreDie #Bore
.825 .800 .775 .750 .725 .700 .675 .650 .625 .600 .575 .550 .525 .500 .475 .450 .425 .400 .375 .350 .325 .300 .275 .250 .225
Dixon, 800.355.1991 31765A_sales-413
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1765A EXPANDER
Dixon, 800.355.19914 1765A_sales-413
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Parts List for 1765A Expander
Item # Part Description Part #
20 21 22 23 24 25 26 27 28 30 32 33 34 35 37 38 39 40 42 43 45 46 50 51 52 53 56 64
Base Stud Stop Stop
Thumb Screw Air Cylinder
Mounting Bracket Mounting Bracket Pin
Hose Assembly (6 feet) Air Line Filter Foot Pedal
Quick Exhaust Valve
Exhaust Mufer
Connecting Link Connecting Link Pin Connecting Stud
Foot Pedal Guard 4½" Hose Assembly
113RB-6-1.5 - 3/8 x 1½ Nipple 1/4 Brass Hex Nipple
3/8 FNPT x 1/2 MNPT 1/4 x 1/4 Female Hose Barb
3/8 x 1/4 Male Hose Barb
Gitts Oil Cup 3/8 x 3/8 Street Elbow
101A-COB - 3/8 x 3/8 x 1/4 Reducing T 113RB-6-3.5 - 3/8 x 3½ Nipple
Brass Ferrule
3/8" Brass Hex Nipple
251765SP20 251765SP21 251765SP22 251765SP23 251765SP24 251765SP25 251765SP26 251765SP27
251765SP28/F16-03M
251765SP30 251765SP32 251765SP33 251765SP34 251765SP35 251765SP37 251765SP38 251765SP39 251765SP66
BCN25
HB3F4M
BFS22
BN23
251765SP50
SEF3M 251765SP60 251765SP65
BFM625
BCN37
1 2 3 5 6 7 8
9 10 11 12 13
Die Holder Base Die Link Ring Die Holder Plate
Stud (2) Wing Nut (2) Lock Washer (2)
Handle
Set Screw Die Holder (4) Link (4) Die Holder Pin (short) (4) Link Pin (long) (4)
5111A Crimper
2551110001 2551110002 2551110003 2551110005 2551110006 2551110007 2551110008 2551110009 2551110010 2551110011 2551110012 2551110013
Dixon, 800.355.1991 51765A_sales-413
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