Dixon 13092-0901 User Manual

8000 SERIES

(Gas Version)

ZTR®

OPERATOR’S MANUAL

2002

IMPORTANT - READ CAREFULLY

The Dixon® ZTR® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator’s manual carefully and become completely familiar with the controls.

The information contained in this manual applies to all Dixon® ZTR® 8000 Series (Gas Version) Commercial Mowers. Your Dixon dealer will gladly answer any questions.

See your dealer for warranty service, parts and repairs.

INDEX

Page

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-18

Operation Instructions. . . . . . . . . . . . . . . . . . . 19-26

Care & Maintenance. . . . . . . . . . . . . . . . . . . . . .27-38

Standard Service Parts List. . . . . . . . . . . . . . . . . . . .39

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . .40-41

8000 Series (Gas) Part No. 13092-0901

SAFETY

RIDING LAWN MOWERS,

IF IMPROPERLY OPERATED,

CAN CAUSE SERIOUS INJURY OR DEATH.

The most common causes of injury to the operator or bystander...

BLADE CONTACT

TIP OVER

RUN OVER

BACK OVER

...read and understand this manual to prevent injuries.

SAFETY

Safety Alert Symbol

When you see this symbol,

BE ALERT to the potential for injury.

Follow recommended safety precautions

and safe operating practices.

DANGER

(highlighted in red)

indicates an imminently hazardous

situation which, if not avoided, will

result in death or serious injury.

WARNING

(highlighted in orange)

indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury.

CAUTION

(highlighted in yellow)

indicates a potentially hazardous situation which, if not

avoided, may result in minor or

moderate injury. It may also be used

to alert against unsafe practices.

Failure to observe the following safety

instructions could result in serious injury or death.

GENERAL OPERATION:

•Read, understand, and follow all instructions in the manual

and on the mower before starting.

•Only allow responsible adults, who are familiar with the instructions, to operate the mower.

•Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

•Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.

•NEVER carry passengers.

SAFETY

•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

•Be aware of the mower discharge direction and do not point it at anyone.

•Do not operate the mower without either the entire grass catcher or the deflector in place.

•Slow down before turning.

•Never leave a running mower unattended. Alwaysturn off blades, set parking brake, stop engine and remove key before dismounting.

SAFETY

GENERAL OPERATION (continued)

•Turn off blades when not mowing.

•Stop engine before removing grass catcher or unclogging chute.

•Mow only in daylight or good artificial light.

•Do not operate the mower while under the influence of alcohol or drugs.

•Watch for traffic when operating near or crossingroadways.

•Use extra care when loading or unloading the mower into a trailer or truck. Do not ride the mower when loading and unloading.

•Always wear safety goggles or safety glasses with side shields when operating mower.

•Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

•Follow the manufacturer’s recommendation for wheel weights and counterweights.

•Maintain or replace safety & instruction labels as needed.

WARNING:

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

SLOPE OPERATION:

SAFETY

Slopes are a major factor related to loss-of-control and tip-over accidents,

If you cannot back up the slope or if you feel uneasy on it,

which can result in severe injury or death.

All slopes require extra caution.

do not mow it

• Mow across the slope with your Dixon ZTR - never up or down.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts or bumps. Uneven terrain could overturn the

mower. Tall grass can hide obstacles.

• Use slow speed. Tires may lose traction on slopes even though the

brakes are functioning properly.

• Use extra care with grass catchers or other attachments. These can

change the stability of the mower.

• Keep all movement on the slopes slow and gradual. Do not make

sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage

the blades and proceed slowly down the slope.

• If front wheels lift off the ground, pull the levers back to stabilize the

mower.

DO NOT

•

Do not

gradually downhill, if possible.

Do not

could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

Do not

Do not Do not

turn on slopes unless necessary, and then, turn slowly and

mow near drop-offs, ditches, or embankments. The mower

mow on wet grass. Reduced traction could cause sliding.

try to stabilize the mower by putting your foot on the ground. use grass catcher on steep slopes.

SAFETY

CHILDREN:

Tragic accidents can occur if the operator is

not alert to the presence of children.

Children are attracted to lawn mowers and the mowing activity.

NEVER assume children will stay where they were last seen.

Be alert to avoid accidents.

•

• Be alert and turn mower off if a child enters the area.

• Before and during backing, look BEHIND and DOWN for

• Never carry children. They may fall off and be seriously

• Never allow children to operate the mower.

• Use extra care when approaching blind corners, shrubs,

Keep children out of the mowing area and under the watchful care of another responsible adult.

small children.

injured or interfere with safe mower operation.

trees, or other objects that may obscure vision.

SAFETY

SERVICE:

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove fuel cap or add fuel with engine running.

Allow engine to cool before refueling. Do not smoke while refueling. Never refuel the mower indoors. Never store the mower or fuel container inside a building

where there is an open flame. If fuel is spilled on clothing, change clothing immediately. To prevent fire and explosion caused by static electricity: Never fill containers inside a vehicle or on a truck

or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

When practical, remove fuel-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a fuel dispenser nozzle.

If a fuel dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

SAFETY

SERVICE (continued):

• Never run a mower inside a closed area. The exhaust fumes are toxic.

• Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep mower free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage. Allow mower to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running unless otherwise specified.

• Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with original equipment parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Batteries contain sulfuric acid. To prevent burns avoid contact with skin, eyes and clothing. To prevent a fire or explosion keep sparks and open flames away from battery.

• Before disconnecting the negative (-) ground cable, make sure all switches are OFF.

DIXON INDUSTRIES, INC. a BLOUNT company Airport Industrial Park P.O. Box 1569 Coffeyville, Ks 67337- 0945 620-251-2000 Fax 620-251-4117

DIXON LIMITED WARRANTY POLICY - COMMERCIAL MODELS

8000 Series

WARRANTY: Home Owner Application: This Dixon Warranty term is for a period of three (3) years from date of purchase. Commercial Application: Dixon mowers used for commercial application are warranted for one (1) year from the date of purchase or 750 hours whichever comes first. Commercial use is specified as use other than, or in addition to, mowing at owner’s primary place of residence.

DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS

AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE

1. Warranty applies only to original retail purchaser of new & unused mowers & accessories.

2. All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and allowances. All warranty claims must be approved by Dixon Industries, Inc.

3. Battery warranty: Limited to 90 days from date of purchase.

4. Accessories Warranty (Grass Catchers, Snow Blades, Covers, etc.): Limited to 90 days from date of purchase.

5. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration. The use of parts or components other than those supplied by Dixon Industries, Inc. VOIDS ALL WARRANTY.

6. The following items are not covered by this warranty policy: a. Pick up and delivery charges for transportation of mower to and from an authorized Dixon

b. Routine maintenance or adjustments. c. Belts/cutting blades/hydrostatic filters. d. Engines - All engines used on Dixon ZTR mowers are warranted by the individual engine

e. Any costs or expense of providing substitute equipment while repair work is being

7. There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to the same duration of the express warranty, and to the extent permitted by law any and all implied warranties are excluded. Liabilities for consequential damages under any and all warranties are excluded.

WARRANTY VALIDATION: At the time of sale, selling dealer must review each portion of this warranty document, complete the information section below, secure customer’s signature & send copy to Dixon Industries, Inc.

DATE OF PURCHASE____________________MODEL___________________S/N_______________ _____________________________________ ______________________________________ Owner’s Name Dealership _____________________________________ ______________________________________ Address Address ______________________________________ _______________________________________

dealer’s place of business.

manufacturer. performed on a warranted mower.

_____________________________ ______________________________

Owner’s Signature Dealer’s Signature

FOLLOWING CONDITIONS AND LIMITATIONS:

Blue/Customer Yellow/Dealer White/Dixon Ind.

SPECIFICATIONS

8000 Series (Gas Version)

CHASSIS: SEAT:

MOWER DECK:

BLADE DRIVE: DRIVE SYSTEM:

ENGINE:

STARTING SYSTEM:

TIRES:

11 GA - rectangular tube, 7 GA reinforcement Designed for operator comfort with padded back & arm

rests. Seat is adjustable fore & aft. Seat back tilts. Mounted on operator suspension system with damper.

2 decks are available. Both decks are made of 10 GA fabricated welded construction with 1/4 " reinforcement plate. 3 blades combine for either a 60" or 72" cut width. Deep deck with discharge tunnel. Cut height approximately 1.5" to 6" via 10 position lift handle.

"V" Belt with Electric clutch Each rear wheel is independently driven by a HydroGear BDP-

10A pump and White CE wheel motor. 25HP Kohler Command, 4-Cycle, V-Configuration, Overhead

Valve, Air-Cooled, Gasoline, Horizontal Shaft, Aluminum Head and Crankcase with Cast Iron Liners, Full Pressure Lubrication/Full Flow Filter, Pulse-type Fuel Pump, Fixed Jet Carburetor, Electronic Ignition, In-Line Fuel Filter, Dual Element Air Cleaner.

Electric by key switch operation with safety interlocks on parking brake, blade drive clutch and control levers.

Front 13-6.5x6 Rear 23-10.5x12

RECOMMENDED TIRE PRESSURE:

CAPACITIES:

DIMENSIONS:

NOTE:

Additional information provided in service instructions under the individual component.

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.

Front 16-20 lbs. Rear 8-14 lbs.

Fuel - 11 gallons (approx) Hydrostat oil system - 4 quart with in-line 40 micron filter Hydrostat oil recommendation - SAE 20W50 motor oil Engine - 2 quart. SAE 10W30 motor oil

Width 73.5"(60" Deck), 85.5"(72" Deck) Height 54" Length 87" Weight 1020 lbs.(60" Deck), 1054 lbs.(72" Deck)

CONTROLS

CONTROL LEVERS

Note: For access to the seat, move control levers to neutral position and

swing them outward.

TO GO FORWARD:

•From neutral position, gently push both control levers forward.

•To increase speed, move levers further forward.

TO GO BACKWARD:

•From neutral position, gently pull both control levers toward you.

TURNING:

•Turning is controlled by moving one control lever slightly forward or

rearward of the other.

•To turn left, move left lever rearward of the right lever.

•To turn right, move right lever rearward of the left lever.

•To turn on mower’s own axis (zero turning radius), stop and move one

lever to reverse position and the other to forward position.

BRAKING:

•To brake mower, move both levers in direction opposite of travel.

LEFT TURN OPPOSITE

Note: The pressure required to operate the mower is very light.

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