Dixon 13086-0601 User Manual
3000 SERIES
ZTR®
OPERATOR’S MANUAL
2002
IMPORTANT - READ CAREFULLY
The Dixon® ZTR® Mower is both easy and fun to operate.
However, any power mower must be operated properly to be
safe. It is not a toy or a recreational vehicle. Before you
start to use the mower, read the operator’s manual carefully
and become completely familiar with the controls.
The information contained in this manual applies to all Dixon
ZTR® 3000 Series Mowers. Your Dixon dealer will gladly
answer any questions.
See your dealer for warranty service, parts and repairs.
®
INDEX
Page
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-15
Seat Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . 16
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-19
Operation Instructions. . . . . . . . . . . . . . . . . . . 20-29
Care & Maintenance. . . . . . . . . . . . . . . . . . . . . .30-39
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 40-41
Standard Service Parts List. . . . . . . . . . . . . . . . . . . .42
3000 Series
Part No. 13086-0601
3
SAFETY
RIDING LAWN MOWERS,
IF IMPROPERLY OPERATED,
CAN CAUSE SERIOUS INJURY OR DEATH.
The most common causes of injury to the operator or bystander...
BLADE CONTACT
TIP OVER
RUN OVER
BACK OVER
...read and understand this manual to prevent injuries.
4
SAFETY
Safety Alert Symbol
When you see this symbol,
BE ALERT to the potential for injury.
Follow recommended safety precautions
and safe operating practices.
DANGER
(highlighted in red)
indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
WARNING
(highlighted in orange)
indicates a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
CAUTION
(highlighted in yellow)
indicates a potentially
hazardous situation which, if not
avoided, may result in minor or
moderate injury. It may also be used
to alert against unsafe practices.
5
Failure to observe the following safety
instructions could result in serious injury or death.
GENERAL OPERATION:
•Read, understand, and follow all instructions in the manual
and on the mower before starting.
•Only allow responsible adults, who are familiar with the
instructions, to operate the mower.
•Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
•Be sure the area is clear of other people before mowing.
Stop mower if anyone enters the area.
•NEVER carry passengers.
SAFETY
•Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
•Be aware of the mower discharge direction and do not point
it at anyone.
•Do not operate the mower without either the entire grass
catcher or the deflector in place.
•Slow down before turning.
•Never leave a running mower unattended. Alwaysturn off
blades, set parking brake, stop engine and remove key before
dismounting.
6
SAFETY
GENERAL OPERATION (continued)
•Turn off blades when not mowing.
•Stop engine before removing grass catcher or unclogging
chute.
•Mow only in daylight or good artificial light.
•Do not operate the mower while under the influence of
alcohol or drugs.
•Watch for traffic when operating near or crossingroadways.
•Use extra care when loading or unloading the mower into a
trailer or truck. Do not ride the mower when loading and
unloading.
•Always wear safety goggles or safety glasses with side
shields when operating mower.
:
•Data indicates that operators, age 60 years and above, are
involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability to
operate the riding mower safely enough to protect
themselves and others from serious injury.
•Follow the manufacturer’s recommendation for wheel
weights and counterweights.
•Maintain or replace safety & instruction labels as needed.
WARNING:
The engine exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects or other reproductive
harm.
7
SLOPE OPERATION:
SAFETY
Slopes are a major factor related to loss-of-control and tip-over accidents, which
If you cannot back up the slope or if you feel uneasy on it,
DO
can result in severe injury or death.
All slopes require extra caution.
do not mow it!
•Mow across the slope with your Dixon ZTR - never up or down.
•Remove obstacles such as rocks, tree limbs, etc.
•Watch for holes, ruts or bumps. Uneven terrain could overturn the
mower. Tall grass can hide obstacles.
•Use slow speed. Tires may lose traction on slopes even though the
brakes are functioning properly.
•Use extra care with grass catchers or other attachments. These can
change the stability of the mower.
•Keep all movement on the slopes slow and gradual. Do not make
sudden changes in speed or direction.
•Avoid starting or stopping on a slope. If tires lose traction, disengage
the blades and proceed slowly down the slope.
•If front wheels lift off the ground, pull the levers back to stabilize the
mower.
DO NOT
8
•
Do not
gradually downhill, if possible.
•
could suddenly turn over if a wheel is over the edge of a cliff or ditch,
or if an edge caves in.
•
Do not
•
Do not
•
Do not
turn on slopes unless necessary, and then, turn slowly and
Do not
mow near drop-offs, ditches, or embankments. The mower
mow on wet grass. Reduced traction could cause sliding.
try to stabilize the mower by putting your foot on the ground.
use grass catcher on steep slopes.
SAFETY
CHILDREN:
Tragic accidents can occur if the operator is
not alert to the presence of children.
Children are attracted to lawn mowers and the mowing activity.
NEVER assume children will stay where they were last seen.
Be alert to avoid accidents.
•
Keep children out of the mowing area and under the
watchful care of another responsible adult.
•Be alert and turn mower off if a child enters the area.
•Before and during backing, look BEHIND and DOWN for
small children.
•Never carry children. They may fall off and be seriously
injured or interfere with safe mower operation.
•Never allow children to operate the mower.
•Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
9
SERVICE:
•Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
SAFETY
Use only an approved container.
Never remove fuel cap or add fuel with engine running.
Allow engine to cool before refueling.
Do not smoke while refueling.
Never refuel the mower indoors.
Never store the mower or fuel container inside a building
where there is an open flame.
If fuel is spilled on clothing, change clothing immediately.
To prevent fire and explosion caused by static electricity:
Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle
before filling.
10
When practical, remove fuel-powered equipment
from the truck or trailer and refuel it on the
ground. If this is not possible, then refuel such
equipment on a trailer with a portable container,
rather than from a fuel dispenser nozzle.
If a fuel dispenser nozzle must be used, keep the
nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.
SERVICE (continued):
•Never run a mower inside a closed area. The exhaust fumes
are toxic.
•Keep nuts and bolts tight, especially blade attachment bolts,
and keep equipment in good condition.
•Never tamper with safety devices. Check their proper
operation regularly.
•Keep mower free of grass, leaves, or other debris buildup.
Clean up oil or fuel spillage. Allow mower to cool before
storing.
•Stop and inspect the equipment if you strike an object. Repair,
if necessary, before restarting.
•Never make adjustments or repairs with the engine running
unless otherwise specified.
•Grass catcher components are subject to wear, damage and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with original equipment parts, when necessary.
SAFETY
•Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
•Batteries contain sulfuric acid. To prevent burns avoid contact
with skin, eyes and clothing. To prevent a fire or explosion keep
sparks and open flames away from battery.
•Before disconnecting the negative (-) ground cable, make sure
all switches are OFF.
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DIXON INDUSTRIES, INC.
a BLOUNT company
Airport Industrial Park
P.O. Box 1569
Coffeyville, Ks 67337- 0945
620-251-2000
Fax 620-251-4117
DIXON LIMITED WARRANTY POLICY
3000 & 4000 Series
WARRANTY: Home Owner Application: This Dixon Warranty term is for a period of two (2) years
from date of purchase. Commercial Application: Dixon mowers used for commercial application
are warranted for 30 days from the date of purchase. Commercial use is specified as use other
than, or in addition to, mowing at owner’s primary place of residence.
DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS
AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF
PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT
1. Warranty applies only to original retail purchaser of new and unused mowers and accessories.
2. All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon
warranty policy and allowances. All warranty claims must be approved by Dixon Industries, Inc.
3. Battery warranty: Limited to 90 days from date of purchase.
4. Accessories Warranty (Grass Catchers, Snow Blades, Covers, etc.): Limited to 90 days from date of
purchase.
5. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or
alteration. The use of parts or components other than those supplied by Dixon Industries, Inc. VOIDS
ALL WARRANTY.
6. The following items are not covered by this warranty policy:
a. Pick up and delivery charges for transportation of mower to and from an authorized Dixon
b. Transaxle adjustments.
c. Belts/chains/sprockets/cutting blades.
d. Engines - All engines used on Dixon ZTR mowers are warranted by the individual engine
e. Any costs or expense of providing substitute equipment while repair work is being
7. There is no other express warranty. Implied warranties, including those of merchantability and fitness
for a particular purpose, are limited to the same duration of the express warranty, and to the extent
permitted by law any and all implied warranties are excluded. Liabilities for consequential damages
under any and all warranties are excluded.
WARRANTY VALIDATION: At the time of sale, selling dealer must review each portion of this
warranty document, complete the information section below, secure customer’s signature &
send copy to Dixon Industries, Inc.
DATE OF PURCHASE____________________MODEL___________________S/N_______________
_____________________________________ ______________________________________
Owner’s Name Dealership
_____________________________________ ______________________________________
Address Address
______________________________________ _______________________________________
_____________________________ ______________________________
Owner’s Signature Dealer’s Signature
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TO THE FOLLOWING CONDITIONS AND LIMITATIONS:
dealer’s place of business.
manufacturer.
performed on a warranted mower.
Blue/Customer Yellow/Dealer White/Dixon Ind.
SPECIFICATIONS
Model ZTR 3303
CHASSIS: Twin 12 gauge side frames and 7 gauge
transmission andengine base plate.
BODY: All body parts made of rotational molded polyethylene.
Front body contains access panel for battery service.
Seat tilts forward to allow transmission service.
MOWER DECK: 11 GA stamped steel construction.Single 30” cut blade.
Cut height approximately 1”-4” via 7-position lift handle
BLADE DRIVE: Mechanical; hand lever engagement
TRANSMISSION: Each rear wheel is independently driven by chain and
sprockets through a friction mechanical drive.
ENGINE: 10.5 HP I/C Briggs & Stratton, 4-Cycle, Single Cylinder,
Air-Cooled, Gasoline, Vertical Shaft, Aluminum Head
and Block.
STARTING SYSTEM: Electric by key switch operation with safety interlocks
on parking brake and blade drive.
TIRES: Front 11 x 4.00-5 ribbed tread.
Rear 16 x 6.50-8 Turf Trac R/S tread
RECOMMENDED Front 16-21 PSI
TIRE PRESSURE: Rear 8-14 PSI
CAPACITIES: Fuel 2.0 gallons total
Engine 1.25 quarts oil
DIMENSIONS: Width 32.5” outside rear wheel measurement
Height 32.0” to top edge of seat
Length 65.5” hitch tab to front bumper
Weight 430 lbs.
Additional information provided in service instructions under the individual component.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
13
SPECIFICATIONS
Model ZTR 3304
CHASSIS: Twin 12 gauge side frames and 7 gauge transmission
and engine base plate.
BODY: All body parts are made of rotational molded poly-
ethylene. Front body contains access panel for
battery service. Seat tilts forward to allow trans-
mission service.
MOWER DECK: 11 GA stamped steel construction. Single 30" cut
blade. Cut height approximately 1" to 4" via 7 position lift
handle.
BLADE DRIVE: Mechanical; hand lever engagement.
TRANSMISSION: Each rear wheel is independently driven by chain and
sprockets through a friction mechanical drive.
ENGINE: 13.5 HP Briggs & Stratton Intek,4-Cycle, Single
Cylinder, Overhead Valve, Air-Cooled, Gasoline,
Vertical Shaft, Cast Iron Cylinder, AVS (Anti Vibration
System), Pressure Lube & Filter
STARTING SYSTEM: Electric by key switch operation with safety interlocks on
parking brake and blade drive.
TIRES: Front 11 X 4.00-5 ribbed tread.
Rear 16 X 6.50-8 Turf Trac R/S tread.
RECOMMENDED Front 16-21 PSI
TIRE PRESSURE: Rear 8-14 PSI
CAPACITIES: Fuel 2.0 gallons total.
Engine 1.25 quarts oil.
DIMENSIONS: Width 32.5" outside rear wheel measurement.
Height 32.0" to top edge of seat.
Length 65.5" hitch tab to front bumper.
Weight 440 lbs.
Additional information provided in service instructions under the individual component.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.
14
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