Dixon 966412801, 115 239947 User Manual
Operator and Parts Manual
Blower Kit
42" Collection System
966412801
CONGRATULATIONS on the purchase of a new
collection system. It has been designed, engineered
and manufactured to give you the best possible
dependability and performance.
Should you experience any problem you cannot
easily remedy, please contact your nearest authorized
service center/ department. They have competent,
well-trained technicians and the proper tools for
service and repairs.
Please read and retain this manual. The instructions
will enable you to assemble and maintain your
collection system properly. Always observe the
“SAFETY RULES”.
KNOW YOUR BLOWER SYSTEM
READ THIS OPERATION MANUAL AND SAFETY
RULES BEFORE ASSEMBLING OR OPERATING
YOUR BLOWER SYSTEM. Compare the illustrations
with the carton contents to familiarize yourself with the
parts before starting the assembly. Study the operating
instructions and safety precautions thoroughly to
insure proper functioning of your Grass Catcher and to
prevent injury to yourself and others. Save this manual
for future reference.
WARNING!
Engine exhaust, some of its
constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to
cause cancer and birth defects or
other reproductive harm.
The operation of any mower can result
in foreign objects thrown into the eyes,
which can result in severe eye damage.
ALWAYS wear safety glasses or eye
shields before starting your mower and
while mowing. Standard safety glasses
are recommended or a wide vision
safety mask for over spectacles.
©2009 HTC. All Rights Reserved.
Beatrice, NE. Printed in U.S.A.
CONTENTS
SAFETY RULES .........................................................4
SERVICE ............................................................5
ASSEMBLY ................................................................6
UNPACKING INSTRUCTIONS
Remove all parts and packing materials from •
carton.
TOOLS REQUIRED
• 7/16" Wrench or ratchet and socket
½" Wrench or ratchet and socket•
• 7/8" Socket
Torque Wrench•
Phillips Head Screwdriver•
Hacksaw•
Pliers•
OPERATION .............................................................10
TIPS FOR IMPROVED BAGGING ................... 10
GENERAL RECOMMENDATIONS ..................10
STORAGE ........................................................ 11
CONTAINER CONTENTS
Blower Assembly • Drive Pulley•
Belt Shield • Belt•
Mounting Brackets • Bag of Hardware•
Bag Dump Indicator
CAUTION
BEFORE ASSEMBLING GRASS
CATCHER TO MOWER:
Set parking brake.•
Place motion control levers •
in “NEUTRAL” position.
Turn ignition key “OFF” and •
remove key.
Make sure the blades and •
all moving parts have
completely stopped.
Disconnect spark plug and •
place wire where it cannot
come in contact with plug.
Upper Chute
Middle Chute
Belt Cover
Blower Housing
NOTE: When right hand (RH) and left hand (LH) are mentioned in this manual, it means when you are
seated on the mower in the operator’s position.
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
DANGER !
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY
OR DEATH.
GENERAL OPERATION
Read, understand and follow all instructions in the •
manual and on the machine before starting.
Only allow responsible adults, who are familiar •
with the instructions, to operate the machine.
Clear the area of objects such as rocks, stones, •
toys, wire etc., which could be picked up and
thrown by the blades.
Be sure the area is clear of all people and pets •
before mowing. Stop the machine if anyone enters
the area.
Never carry passengers or children even with •
blades off.
Do not mow in reverse unless absolutely •
necessary. Always look down and behind before
and while backing.
Be aware of the mower discharge direction and do •
not direct it towards anyone. Do not operate the
mower without either the entire grass catcher or
the guard in place.
Slow down before turning.•
Never leave the machine unattended when the •
engine is running. Always turn off the blades, set
the parking brake, stop the engine and remove
the key before leaving the machine.
Turn off blades when not mowing.•
Stop engine before removing grass catcher or •
unclogging chute.
Mow only in daylight or good articial light.•
Do not operate the machine while under the •
inuence of alcohol or drugs.
Watch out for trafc when operating near or •
crossing roadways.
Use extra care when loading and unloading the •
machine onto a trailer or truck.
Data indicates that operators, age 60 years and •
above, are involved in a large percentage of riding
mower-related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others
from serious injury.
DO NOT operate mower with grass catcher, •
unless the front weights are installed.
4
Keep machine free of grass, leaves or other debris •
buildup which can touch hot exhaust/engine parts
and burn. Do not allow the mower deck to plow
leaves or other debris which can cause buildup
to occur. Clean any oil or fuel spillage before
operating or storing the machine. Allow machine to
cool before storage.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not
mow it.
DO
Mow up and down slopes (10° Max.), not across.•
Remove obstacles such as rocks, tree limbs, etc.•
Watch for holes, ruts, or bumps. Uneven terrain •
could overturn the machine. Tall grass can hide
obstacles.
Use slow speed. Choose a low speed so that you •
will not have to stop while on the slope.
Use extra care with grass catchers or other •
attachments. These can change the stability of the
machine.
Keep all movement on the slopes slow and •
gradual. Do not make sudden changes in speed or
direction.
Avoid starting or stopping on a slope. If tires lose •
traction, disengage the blades and proceed slowly
straight down the slope.
DO NOT
Do not turn on slopes unless necessary, and then, •
turn slowly and gradually downhill, if possible.
Do not mow near drop-off, ditches, or •
embankments. The mower could suddenly turn
over if a wheel is over the edge of a cliff or ditch,
or if an edge caves in.
Do not mow on wet grass. Reduced traction could •
cause sliding.
Do not try to stabilize the machine by putting your •
foot on the ground.
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted
to the machine and the mowing activity. Never assume
that children will remain where you last saw them.
NEVER allow children to operate the machine.•
Keep children out of the mowing area and under •
the watchful care of another responsible adult.
Be alert and turn off the machine if children enter •
the area.
Before and when backing, look behind and • down
for small children.
Never carry children. They may fall off and be •
seriously injured or interfere with safe machine
operation.
Use extra care when approaching blind corners, •
shrubs, trees, or other objects that may obscure
vision.
SERVICE
The operation of any mower can result in foreign •
objects thrown into the eyes, which can result
in severe eye damage. Always wear safety
glasses or eye shields while operating your
mower or performing any adjustments or repairs.
We recommend a wide vision safety mask over
spectacles or standard safety glasses.
Use extra care in handling gasoline and other •
fuels. They are ammable and vapors are
explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the
engine running.
- Allow engine to cool before refueling.
- Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container
inside where there is an open ame, such as
a water heater.
Never run a machine inside a closed area.•
Keep nuts and bolts, especially blade attachment •
bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check there •
proper operation regularly.
Keep machine free of grass, leaves, or other •
debris buildup. Clean oil or fuel spillage. Allow
machine to cool before storing.
Stop and inspect the equipment if you strike an •
object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the •
engine running.
Grass catcher components are subject to wear, •
damage, and deterioration, which could expose
moving parts or allow objects to be thrown.
Frequently check components and replace
with manufacturer’s recommended parts, when
necessary.
Mower blades are sharp and can cut. Wrap the •
blade(s) or wear gloves, and use extra caution
when servicing them.
Check brake operation frequently. Adjust and •
service as shown in the Operator’s Manual.
CAUTION
In order to prevent accidental starting
when setting up, transporting,
adjusting or making repairs, always
disconnect spark plug wire and place
wire where it cannot contact spark
plug.
WARNING!
Battery posts, terminals and related
accessories contain lead and lead
compounds, chemicals know to the
State of California to cause cancer
and birth defects or other reproductive
harm. Wash hands after handling.
WARNING!
DO NOT tow any trailers, etc. with this
mower. They may jackknife or over
turn causing damage to the mower and
possibly serious injury to the operator.
5
ASSEMBLY
INSTALLING DRIVE PULLEY
1
Remove the discharge chute from the deck. (Deck 1.
conguration will vary by size and model)
Lower deck to the lowest cutting position.2.
Remove the right hand (discharge side) belt cover 3.
from the deck.
Relieve the tension from the deck belt and remove 4.
from the center deck pulley.
(See Operator’s Manual if necessary)
Deck Height Adjustment
MOUNTING BLOWER ASSEMBLY
2
Position blower over the discharge tabs on the 1.
deck and set blower onto the deck.
Be sure the blower is sitting ush against the 2.
outside of the deck.
Rear Mount Bracket
Belt Cover
Contact Area
Discharge Chute
Remove the nut securing the right hand deck 5.
pulley to the spindle.
Install drive pulley included in collection system kit 6.
on top of the current deck pulley.
Reinstall the nut on the spindle and torque to 55-7.
75 ft/lbs.
Reinstall the deck belt.8.
Drive Pulley
Install the front mount bracket to the deck with the 3.
bolt, washers and nut supplied with the kit.
Nut
Outer Pulley Cover
Bolt
6
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