Please read these instructions carefully and make
sure you understand them before using the machine.
MANUAL NO. 539 130678 REV. IR (02/20/07)
114892 - DCR2
114893 - DCK2
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
DANGER !
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD
RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
•Read, understand and follow all instruc-
tions in the manual and on the machine
before starting.
•Only allow responsible adults, who are
familiar with the instructions, to operate the
machine.
•Clear the area of objects such as rocks,
stones, toys, wire etc., which could be
picked up and thrown by the blades.
•Be sure the area is clear of all people and
pets before mowing. Stop the machine if
anyone enters the area.
•Never carry passengers or children even with
blades off.
•Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
•Be aware of the mower discharge direction
and do not direct it towards anyone. Do not
operate the mower without either the entire
grass catcher or the guard in place.
•Slow down before turning.
•Never leave a running machine unattended.
Always turn off theblades, set the parking
brake, stop the engine and remove the key
before leaving the machine.
•Turn off blades when not mowing.
•Stop engine before removing grass catcher
or unclogging chute.
•Mow only in daylight or good artificial light.
•Do not operate the machine while under the
influence of alcohol or drugs.
•Watch out for traffic when operating near or
crossing roadways.
•Use extra care when loading and unloading
the machine onto a trailer or truck.
•Data indicates that operators, age 60 years
and above, are involved in a large percentage of riding mower-related injuries. These
operators should evaluate their ability to
operate the riding mower safely enough to
protect themselves and others from serious
injury.
•Keep machine free of grass, leaves or other
debris buildup that can touch hot exhaust/
engine parts and burn. Do not allow the
mower deck to plow leaves or other debris
that can cause buildup to occur. Clean
any oil or fuel spillage before operating or
storing the machine. Allow machine to cool
before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-ofcontrol and tip-over accidents, which can result
in severe injury or death. All slopes require extra
caution. If you cannot back up the slope or if you
feel uneasy on it, do not mow it.
DO:
•Mow up and down slopes (10° Max.), not
across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low speed so
that you will not have to stop while on the
slope.
•Use extra care with grass catchers or other
attachments. These can change the
stability of the machine.
•Keep all movement on the slopes slow andgradual. Do not make sudden changes in
speed or direction.
•Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and
proceed slowly straight down the slope.
and then, turn slowly and gradually downhill,
if possible.
•Do not mow near drop-off, ditches, or
embankments. The mower could suddenly
turn over if a wheel is over the edge of a cliff
or ditch, or if an edge caves in.
•Do not mow on wet grass. Reduced traction could cause sliding.
•Do not try to stabilize the machine by
putting your foot on the ground.
•Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not
alert to the presence of children. Children are
often attracted to the machine and the mowing
activity. Never assume that children will remain
where you last saw them.
•NEVER allow children to operate the
machine.
•Keep children out of the mowing area and
under the watchful care of another responsible adult.
•Be alert and turn off the machine if children
enter the area.
•Before and when backing, look behind and
down for small children.
•Never carry children. They may fall off and
be seriously injured or interfere with safe
machine operation.
•Use extra care when approaching blind
corners, shrubs, trees, or other objects that
may obscure vision.
IV. SERVICE
•The operation of any mower can result in
foreign objects thrown into the eyes, which
`can result in severe eye damage. Always
wear safety glasses or eye shields while
operating your mower or performing any
adjustments or repairs. We recommend a
wide vision safety mask over spectacles or
standard safety glasses.
•Use extra care in handling gasoline and
other fuels. They are flammable and vapors
are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the
engine running. Allow engine to cool before
refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container
inside where there is an open flame, such
as a water heater.
•Never run a machine inside a closed area.
•Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment
in good condition.
•Never tamper with safety devices. Check
their proper operation regularly.
•Keep machine free of grass, leaves, or other
debris buildup. Clean oil or fuel spillage.
Allow machine to cool before storing.
•Stop and inspect the equipment if you strike
an object. Repair, if necessary, before
restarting.
•Never make adjustments or repairs with the
engine running.
•Grass catcher components are subject to
wear, damage, and deterioration, which
could expose moving parts or allow objects
to be thrown. Frequently check components
and replace with manufacturer’s recommended parts, when necessary.
•Mower blades are sharp and can cut. Wrap
the blade(s) or wear gloves, and use extra
caution when servicing them.
•Check brake operation frequently. Adjust and
service as shown in the Operator’s manual.
3
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
•NEVER allow children to operate the
machine.
•Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
•Never carry passengers or children even
with the blades off.
•Do not drive in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
•Never carry children. They may fall off and
be seriously injured or interfere with safe
machine operation.
•Keep children out of the mowing area and
under the watchful care of another responsible adult.
•Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind and
down for small children.
•Mow up and down slopes (10° Max), not
across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
•Use a slow speed while on slope or hill.
•Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and
proceed slowly straight down the slope.
•If machine stops while going uphill, disengage blades, shift into reverse and back
down slowly.
•Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill,
if possible.
CAUTION
Look for this symbol to point out important safety precautions. It means CAUTION! BECOME ALERT! YOUR SAFETY
IS INVOLVED.
CAUTION
In order to prevent accidental starting when
setting up, transporting, adjusting or making repairs, always disconnect spark plug
wire and place wire where it cannot contact
spark plug.
WARNING
DO NOT tow any trailers, etc. with this
mower. They may jackknife or over turn
causing damage to the mower and possibly serious injury to the operator.
WARNING
Engine exhaust, some of its constituents,
and certain vehicle components contain or
emit chemicals known to the State of California to cause cancer and birth defects or
other reproductive harm.
WARNING
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals know to the State of California to
cause cancer and birth defects or other reproductive harm. Wash hands after handling.
4
CONGRATULATIONS on your purchase of a
new Grass Catcher. It has been designed, engineered and manufactured to give you the best
possible dependability and performance.
Should you experience any problem you cannot
easily remedy, please contact your nearest authorized service center/ department. They have
competent, well-trained technicians and the
proper tools to service or repair this mower.
Please read and retain this manual. The instructions will enable you to assemble and maintain
your Grass Catcher properly. Always observe the
“SAFETY RULES”.
NOTE: To make debris disposal easier 30 gallon
(3.0 mil) plastic trash bags may be inserted in
plastic grass containers.
KNOW YOUR GRASS CATCHER
READ THIS OPERATION MANUAL AND SAFETY
RULES BEFORE ASSEMBLING OR OPERATING
YOUR GRASS CATCHER. Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly.
Study the operating instructions and safety precautions thoroughly to insure proper functioning of
your Grass Catcher and to prevent injury to yourself and others. Save this manual for future reference.
WARNING
The operation of any mower can result in
foreign objects thrown into the eyes, which
can result in severe eye damage. ALWAYS
wear safety glasses or eye shields before
starting your mower and while mowing. We
recommend a wide vision safety mask for
over the spectacles or standard safety
glasses.
2 - Container Tops1 - Cover Assembly
2 - Container Bottoms 1 - Bag of Parts
1 - Upper Chute1 - Owner’s Manual
1 - Lower Chute
2 - High Lift Blades
GRASS
CATCHER
CONTAINERS
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you
are seated on the mower in the operator’s position.
CAUTION
BEFORE ASSEMBLING GRASS CATCHER TO MOWER:
• Set parking brake.
• Place motion control levers in "NEUTRAL " position.
• Turn ignition key "OFF" and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug and place wire where it cannot come in contact with plug.
6
ASSEMBLY
COLLECTION MOUNT BRACKETS
(See Figure 1.)
1
RAM
1. To prevent damage to grass bags, remove
hitch from rear of chassis. Instead of removing
the hitch, you may prefer to mount it backward
(pointing to the front). If mower has just been
uncrated, the hitch should already be mounted
backward.
2. Attach bagger mount plate to rear of engine
guard. Use four 5-16-18 x 3/4" carriage bolts
and four 5/16-18" nyloc nuts. Refer to
illustration.
3. Attach a bagger strap to side hole in bagger
mount plate. Use 3/8-16 x 1" carriage bolt,
3/8" washer and 3/8-16" nyloc nut. Attach
other end of bagger brace to top front hole in
engine guard, using existing frame hardware.
Refer to Figure 1. Repeat for other side of
machine.
KODIAK
1. To prevent damage to grass bags, remove
hitch from rear of chassis. Instead of removing
the hitch, you may prefer to mount it backward
(pointing to the front). If mower has just been
uncrated, the hitch should already be mounted
backward.
2. Attach bagger mount plate to rear of engine
guard. Use four 3/8-16 x 3/4" carriage bolts
and four 3/8" nyloc nuts. Refer to illustration.
3. Attach a bagger strap to side hole in bagger
mount plate. Use 3/8-16 x 1" carriage bolt,
3/8" washer and 3/8-16" nyloc nut. Attach
other end of bagger brace to top front hole in
engine guard, using existing frame hardware.
Refer to Figure 2. Repeat for other side of
machine.
MOUNT PLATE
MOUNT PLATE
STRAP
STRAP
FIGURE 1
STRAP
STRAP
8050-162
FIGURE 2
4. For both Ram and Kodiak, slide bagger support
down into bagger mount plate.
8050-161
BAGGER
SUPPORT
FIGURE 3
8050-163
7
ASSEMBLY
MOUNTING COVER ASSEMBLY TO
2
NOTE: For ease of assembly, you may wish to
obtain the assistance of another person for
mounting cover assembly to mower.
1. Install catcher top to left side of bagger
2. Install a tension spring to left side of the
3. Install grass bags in catcher. The cutout
SUPPORT ASSEMBLY
(See Figure 4)
support, as illustrated. Use a 1/2-13 x 1-1/4"
bolt, one 1/2" washer, a spacer and a 1/2"
nyloc nut. The spacer fits inside hole in
bracket. Repeat for other side. Catcher top
pivots on these bolts.
assembly. Refer to illustration for location of
spring bolt and spring hole to attach spring.
This spring will raise the catcher top when the
latch is released, making it easier to empty the
bags.
portion at the top of the bags goes toward the
front of the machine. The illustrated bag
retaining clip slides between the fabric and the
tube.
BOLT
COVER
SPACER
WASHER
NUT
BAGGER SUPPORT
8050-164
FIGURE 4
4. Close catcher top. Adjust the rear latch to the
desired location and tighten hardware.
BLADE REPLACEMENT
3
Tools Needed:
9/16" Socket and Ratchet
Ft/Lbs Torque Wrench
The mower comes from the factory with a low lift
blade. The blades need to be replaced with the
high lift blades provided in kit. Failure to do this
may result in poor performance of the collection
system.
1. Lift up the front of the mower and secure with
jack stands.
2. Using a 9/16" socket and ratchet, remove the
blade bolts and blades.
3. Reinstall the new high lift blades and bolts.
4. Torque the blade bolts to 35 ft/lbs.
LEVEL MOWER DECK
4
Be sure deck is properly leveled for best mower
performance. See your mower operator’s manual
for instructions.
8
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