Dixon 114892-DCR2, 114893 - DCK2 User Manual

Collection System

Operators Manual

Models:

Parts Manual

Please read these instructions carefully and make sure you understand them before using the machine.

MANUAL NO. 539 130678 REV. IR (02/20/07)

114892 - DCR2 114893 - DCK2

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

DANGER !

THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand and follow all instruc-

tions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, stones, toys, wire etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of all people and pets before mowing. Stop the machine if anyone enters the area.

• Never carry passengers or children even with blades off.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not direct it towards anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off theblades, set the parking brake, stop the engine and remove the key before leaving the machine.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch out for traffic when operating near or crossing roadways.

• Use extra care when loading and unloading the machine onto a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These

operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

• Keep machine free of grass, leaves or other debris buildup that can touch hot exhaust/ engine parts and burn. Do not allow the mower deck to plow leaves or other debris that can cause buildup to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-ofcontrol and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes (10° Max.), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low speed so that you will not have to stop while on the slope.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

Beatrice, NE. Printed in U.S.A.

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

DO NOT:

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-off, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• NEVER allow children to operate the

machine.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn off the machine if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• The operation of any mower can result in foreign objects thrown into the eyes, which

` can result in severe eye damage. Always

wear safety glasses or eye shields while operating your mower or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the

engine running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container

inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check

their proper operation regularly.

• Keep machine free of grass, leaves, or other

debris buildup. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike

an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the

engine running.

• Grass catcher components are subject to

wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap

the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and

service as shown in the Operator’s manual.

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

• NEVER allow children to operate the

machine.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not drive in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (10° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use a slow speed while on slope or hill.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

CAUTION

Look for this symbol to point out important safety precautions. It means CAUTION! BECOME ALERT! YOUR SAFETY IS INVOLVED.

CAUTION

In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

WARNING

DO NOT tow any trailers, etc. with this

mower. They may jackknife or over turn causing damage to the mower and possibly serious injury to the operator.

WARNING

Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals know to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

CONGRATULATIONS on your purchase of a

new Grass Catcher. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. They have competent, well-trained technicians and the proper tools to service or repair this mower.

Please read and retain this manual. The instructions will enable you to assemble and maintain your Grass Catcher properly. Always observe the “SAFETY RULES”.

NOTE: To make debris disposal easier 30 gallon (3.0 mil) plastic trash bags may be inserted in plastic grass containers.

KNOW YOUR GRASS CATCHER

READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCHER. Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others. Save this manual for future reference.

WARNING

The operation of any mower can result in foreign objects thrown into the eyes, which can result in severe eye damage. ALWAYS wear safety glasses or eye shields before starting your mower and while mowing. We recommend a wide vision safety mask for over the spectacles or standard safety glasses.

SAFETY RULES ........................................... 2-4

CARTON CONTENTS ..................................... 6

ASSEMBLY .............................................. 7 - 10

OPERATION .................................................. 11

CUSTOMER RESPONSIBILITIES ................. 12

STORAGE ..................................................... 12

PARTS .......................................................... 13

HOOD ASSEMBLY .................................. 14

BAGGER ASSEMBLY .............................. 16

GRASS BAG ............................................ 17

MOUNT KIT RAM ..................................... 18

MOUNT KIT KODIAK ............................... 19

WEIGHT KIT RAM .................................... 20

WEIGHT KIT KODIAK .............................. 21

UNPACKING INSTRUCTIONS

•

Remove all parts and packing materials from carton.

• Check carton contents against list. Be sure

all parts are there.

TOOLS REQUIRED FOR ASSEMBLY

(1) 1/2" Wrenches (1) 5/8" Socket Ft/Lbs Torque Wrench

PARTS IDENTIFICATION

COVER ASSEMBLY

CARTON CONTENTS:

2 - Container Tops 1 - Cover Assembly 2 - Container Bottoms 1 - Bag of Parts 1 - Upper Chute 1 - Owner’s Manual 1 - Lower Chute 2 - High Lift Blades

GRASS CATCHER CONTAINERS

NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you

are seated on the mower in the operator’s position.

CAUTION

BEFORE ASSEMBLING GRASS CATCHER TO MOWER:

• Set parking brake.

• Place motion control levers in "NEUTRAL " position.

• Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug and place wire where it cannot come in contact with plug.

ASSEMBLY

COLLECTION MOUNT BRACKETS (See Figure 1.)

RAM

1. To prevent damage to grass bags, remove hitch from rear of chassis. Instead of removing the hitch, you may prefer to mount it backward (pointing to the front). If mower has just been uncrated, the hitch should already be mounted backward.

2. Attach bagger mount plate to rear of engine guard. Use four 5-16-18 x 3/4" carriage bolts and four 5/16-18" nyloc nuts. Refer to illustration.

3. Attach a bagger strap to side hole in bagger mount plate. Use 3/8-16 x 1" carriage bolt, 3/8" washer and 3/8-16" nyloc nut. Attach other end of bagger brace to top front hole in engine guard, using existing frame hardware. Refer to Figure 1. Repeat for other side of machine.

KODIAK

2. Attach bagger mount plate to rear of engine guard. Use four 3/8-16 x 3/4" carriage bolts and four 3/8" nyloc nuts. Refer to illustration.

MOUNT PLATE

STRAP

FIGURE 1

STRAP

8050-162

FIGURE 2

4. For both Ram and Kodiak, slide bagger support down into bagger mount plate.

8050-161

BAGGER SUPPORT

FIGURE 3

8050-163

ASSEMBLY

MOUNTING COVER ASSEMBLY TO

NOTE: For ease of assembly, you may wish to

obtain the assistance of another person for mounting cover assembly to mower.

1. Install catcher top to left side of bagger

2. Install a tension spring to left side of the

3. Install grass bags in catcher. The cutout

SUPPORT ASSEMBLY (See Figure 4)

support, as illustrated. Use a 1/2-13 x 1-1/4" bolt, one 1/2" washer, a spacer and a 1/2" nyloc nut. The spacer fits inside hole in bracket. Repeat for other side. Catcher top pivots on these bolts.

assembly. Refer to illustration for location of spring bolt and spring hole to attach spring. This spring will raise the catcher top when the latch is released, making it easier to empty the bags.

portion at the top of the bags goes toward the front of the machine. The illustrated bag retaining clip slides between the fabric and the tube.

BOLT

COVER

SPACER

WASHER

NUT

BAGGER SUPPORT

8050-164

FIGURE 4

4. Close catcher top. Adjust the rear latch to the desired location and tighten hardware.

BLADE REPLACEMENT

Tools Needed:

9/16" Socket and Ratchet Ft/Lbs Torque Wrench

The mower comes from the factory with a low lift blade. The blades need to be replaced with the high lift blades provided in kit. Failure to do this may result in poor performance of the collection system.

1. Lift up the front of the mower and secure with jack stands.

2. Using a 9/16" socket and ratchet, remove the blade bolts and blades.

3. Reinstall the new high lift blades and bolts.

4. Torque the blade bolts to 35 ft/lbs.

LEVEL MOWER DECK

Be sure deck is properly leveled for best mower performance. See your mower operator’s manual for instructions.

+ 16 hidden pages

Dixon 114892-DCR2, 114893 - DCK2 User Manual

SAFETY RULES

TABLE OF CONTENTS

UNPACKING INSTRUCTIONS

ASSEMBLY