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Section 10
100 Ton Ram
List of Parts and Attachments
Dixon Valve & Coupling Company
800 High Street • Chestertown, MD 21620
ph: 800•355•1991 fax: 800•283•4966
www.dixonvalve.com
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100 Ton Ram Instruction Manual
100 Ton Ram
Equipment to Swage 1 ¼” to 10" I.D. Hose Sizes
100 TONRAM “Mulcoram” including motor (115 volt) pump and bed plates 1 ¼” - 10"
External Swage Attachments
Please note that on some sizes, more than two attachments may be necessary. Read
carefully through all descriptions to determine which attachments are needed for your
applications. Please consult the Factory if you need more information.
M011-242 10" Pusher for all standard length stems with and without flange
M011-249 10" Pusher extension for all plain, threaded and grooved end stems
(for both standard and long length)
M011-256 10" Spacer for all flanged assemblies(for both standard and long length)
M011-254 10" Pusher for all long length stems with and without flange
M011-253 10" Pusher extension for all plain, threaded, grooved and flanged end long
length stems
M011-101 8" Pusher for all plain, threaded, grooved and flanged end standard and long
length stems.
M011-117 8" Pusher extension for all plain, threaded, grooved and flanged end long
length stems.
M011-118 8" Spacer for all flanged assemblies (for both standard and long length)
M011-070 6" Pusher for all plain, threaded, grooved and flanged end standard and long
length stems.
M011-073 6" Pusher extension for all plain, threaded, grooved and flanged end long
length stems.
M011-132 6" Spacer for all flanged assemblies(for both standard and long length)
M011-079 5" Adapter Pusher (fits into 6 Pusher). For all plain, threaded, grooved and
flanged end standard and long length stems.
M011-076 5" Adapter Pusher extension for all plain, threaded, grooved and flanged
end long length stems
Parts & Attachments 1Section 10
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100 Ton Ram Instruction Manual
M011-135 5" Spacer for all flanged assemblies(for both standard and long length)
M011-065 4" Pusher for all stems
M011-131 4" Spacer for all flanged assemblies
M011-115 3" Adapter Pusher (fits into 4" Pusher). For all stems.
M011-158 3" Spacer for all flanged assemblies
M011-114 2 ½” Adapter Pusher (fits into 4" Pusher). For all stems
M011-274 2 ½” Spacer for all flanged assemblies
M011-113 2" Adapter Pusher (fits into 4" Pusher)
M011-275 2" Spacer for all flanged assemblies.
M011-112 1 ½” Adapter Pusher (fits into 4" Pusher)
M011-111 1 ¼” Adapter Pusher (fits into 4" Pusher)
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Parts & Attachments
Section 10
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100 Ton Ram Instruction Manual
100 Ton Ram
Equipment to Swage 1" through 4" Cam & Groove
M011-065 4" Pusher (
Needed For All Sizes
100PUSHCG4E Pusher for 4" E
100PUSHCG4C Pusher for 4" C
100PUSHCG3 Pusher for 3" E (
fits on 100PUSHCG2
100PUSHCG2 Pusher for 2" C and E and 3" C
100PUSHCG15 Pusher for 1 ½” C (
two parts
)
100PUSHCG15E Pusher for 1 ½” E
100PUSHCGRC Pusher for 1" C and E
400CGSPACE * Spacer Rings for 4" C
300CGSPACE * Spacer Rings for 3" C
200CGSPACE * Spacer Rings for 2" C
150CGSPACE * Spacer Rings for 1 ½” C
100CGSPACE * Spacer Rings for 1" C
)
)
Swage Dies Not Included
* Future designs may not require Spacer Rings.
Contact the Factory for more information.
Parts & Attachments 3Section 10
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100 Ton Ram Instruction Manual
Holedall Dies
Range
Min Max
x
3/4
9/16
x
2
1-7/8
10
13
x
1-11/16
x
4-5/16
x
7
x
x
6-1/2
9-1/2
12-3/8
4-1/2
6-15/16
12-15/16
10
16
x
x
x
x
x
4-1/4
6-7/16
9-1/2
12-3/8
15-1/2
2-1/8
4-9/16
* Dies will be invoiced for full selling price when shipped, credit will be issued when returned
for full selling price less rental charge. All freight charges are to be paid by Customer. All dies
are to be returned within 30 days.
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Parts & Attachments
Section 10
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100 Ton Ram Instruction Manual
100 Ton Ram
Equipment to Internally Expand 1 ¼” - 6" I.D. Hose
For Use with Steel IX Fittings
001-0086 Master IX Bar Adapter(Needed For All Sizes)
001-0083 IX Bar for 5" - 6"
001-0072 IX Master Plate (Needed For All Sizes)(this part is also 6" IX Adapter)
25RODLARGE IX Bar for 2" - 4"
25RODSMALL IX Bar for 1 ¼” and 1 ½”
001-0065 5" IX Adapter
001-0067 4" IX Adapter(Needed For All Sizes from 1 ¼” to 4")
M011-385 4" I.X. Adapter (IXM64 Only)
25ADAPT300 3" IX Adapter
25ADAPT250 2 ½” IX Adapter
M011-384 2 ½” IX Adapter (IXM40 Only). Must be used with 25ADAPT250
25ADAPT200 2" IX Adapter
25ADAPT150 1 ½” IX Adapter
25ADAPT125 1 ¼” IX Adapter
IXPLUG600 6" IX Plug
IXPLUG500 5" IX Plug
IXPLUG400 4" IX Plug
IXPLUG300 3" IX Plug
IXPLUG250 2 ½” IX Plug
IXPLUG200 2" IX Plug
IXPLUG150 1 ½” IX Plug
IXPLUG125 1 ¼” IX Plug
Parts & Attachments 5Section 10
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100 Ton Ram Instruction Manual
100 Ton Ram
Equipment to Internally Expand “Flow Chief” Food Grade Fittings
001-0086 Master IX Bar Adapter (
001-0072 IX Master Plate (
001-0067 4" IX Adapter (
Needed For All Sizes)(this part is also 6" IX ADAPTER
for male NPT
Needed For All Sizes
) Needed For All Sizes from 1 ¼” to 4"
25RODLARGE IX Bar for 2" - 4"
25RODSMALL IX Bar for 1 ¼” and 1 ½”
25ADAPT300 3" IX Adapter (
25ADAPT250 2 ½” IX Adapter (
25ADAPT200 2" IX Adapter (
25ADAPT150 1 ½” IX Adapter (
PFADAPT400 4" IX Sanitary End Adapter (
PFADAPT300 3" IX Sanitary End Adapter (
for male NPT
for male NPT
for male NPT
for male NPT
)
)
Tri Clover style
Tri Clover style
PFAADAPT250 2 ½” IX Sanitary End Adapter (
PFADAPT200 2" IX Sanitary End Adapter (
Tri Clover style
PFADAPT150 1 ½” IX Sanitary End Adapter (
)
)
)
)
Tri Clover style
)
Tri Clover style
)
)
)
)
PFACNTA400 4" Bevel Seat Acme Nut AdapterMust buy PFADAPT400 to use this part.
PFACNTA300 3" Bevel Seat Acme Nut AdapterMust buy PFADAPT300 to use this part.
PFACNTA250 2 ½” Bevel Seat Acme Nut AdapterMust buy PFADAPT250 to use this part.
PFACNTA200 2" Bevel Seat Acme Nut AdapterMust buy PFADAPT200 to use this part.
PFACNTA150 1 ½” Bevel Seat Acme Nut AdapterMust buy PFADAPT150 to use this part.
IXFDPLG400 4" Food Plugs
IXFDPLG300 3" Food Plugs
IXFDPLG250 2 ½” Food Plugs
IXFDPLG200 2" Food Plugs
IXFDPLG187 2" Food Plug for 3A Fittings (
for Stainless Steel fittings
)
IXFDPLG150 1 ½” Food Plugs
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Parts & Attachments
Section 10
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100 Ton Ram Instruction Manual
Equipment to Internally Expand H520 (Rostra) Fittings
001-0086 Master IX Bar Adapter
25RDLG-A 2" - 4" Pull Rod
001-0072 Master IX Plate
100ROSTPA Adapter Plate
25000HTLxxx Thrust Plate
IXPLIGxxx IX Plug
100 Ton Ram
100ROSTPA-B
100 ROSTPA
Adapter Strap
25RDSM-A 1" - 1 ½” Pull Rod
IXPLUG600 6" Plug
IXPLUG500 5" Plug
IXPLUG400 4" Plug
IXPLUG300 3" Plug
IXPLUG250 2 ½” Plug
IXPLUG200 2" Plug
IXPLUG150 1 ½” Plug
IXPLUG125 1 ¼” Plug
25000HTL23 4" Adapter Plate
25000HTL22 3" Adapter Plate
25000HTL21 2 ½” Adapter Plate
25000HTL20 2" Adapter Plate
25000HTL19 1 ½” Adapter Plate
25000HTL18 1 ¼” Adapter Plate
Parts & Attachments 7Section 10
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