Dixon 1001 User Manual
OPERATORS MANUAL
IMPORTANT - READ CAREFULLY
The Dixon ZTR@ Mower is both easy and fun to operate. However, any power mower must be operated
properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the
operator's manual carefully, and become completely familiar with the controls.
The information in this operator's manual applies to your Dixon® ZTR® Model ZTR 1001 Mower. Your
Dixon dealer will gladly provide operating instructions and answer any questions.
See your dealer for warranty service, parts and repairs.
Dixon Industries, Inc.
A International, Inc. Company
P.O. Box 1569
Coffeyvilie, KS 67337-0945
316-251-2000
INDEX
Part No. 6798
SAFETY.................................................................Pages 1 - 6
WARRANTY POLICY ............................................ Page 7
SPECIFICATIONS ................................................. Page 8
CONTROLS...........................................................Pages 9-12
OPERATION INSTRUCTIONS .............................. Pages 13-18
CARE AND MAINTENANCE .................................Pages 19-26
STANDARD SERVICE PARTS LIST...................... Page 27
TROUBLESHOOTING........................................... Pages 28 - 30
DIAGRAMS............................................................Pages 31 -36
November 1996
dng
SAFETY
BLADE CONTACT
DOWNHILL
LA WNMOWERS, IF IMPROPERLY OPERATED,
CAN CAUSE SERIOUS INJURY OR DEATH
The most common causes of injury to the operator or bystander...
THROWN OBJECTS
UPHILL
Page 1
SAFETY
Page 2
SAFETY SYMBOLS:
SAFETY ALERT SYMBOL -
When you see this symbol,
BE ALERT to the potential for injury.
Follow recommended safety precautions and safe
operating practices.
Danger
indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury. ,
Warning
indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
Caution
indicates a potentially hazardous situation
which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against
unsafe practices.
SAFETY
This cutting mower is capable of amputating hands and feet, and throwing objects.
Failure to observe the following safety instructions could result in
serious injury or death.
GENERAL OPERATION:
• Read, understand, and follow all instructions in the manual and on the mower before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the mower.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the
blade.
• Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before
and while backing.
;
:
• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower
without either the entire grass catcher or the deflector in place.
• Slow down before turning.
• Never leave a running mower unattended. Always turn off blades, set parking brake, stop engine,
and remove key before leaving unattended.
• Turn off blades when not mowing. * ......'
• Stop engine before removing grass catcher or unclogging chute.
• Mow only in daylight or good artificial light.
• Do not operate the mower while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the mower into a trailer or truck.
WARNING:
The Engine Exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects or other reproductive harm.
PageS
SAFETY
SLOPE OPERATION:
Slopes are a major factor related to loss -of-control and tip-over accidents,
DO
Mow across the slope with your Dixon ZTR - never up or down.
which can result in severe injury or death.
All slopes require extra caution.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide
obstacles.
Use slow speed.
Use extra care with grass catchers or other attachments. These can change the stability of the
mower.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or
direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed
slowly down the slope.
DO NOT
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a
wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding. Do not
Page 4
use grass catcher on steep slopes.
SAFETY
CHILDREN:
Tragic accidents can occur if the operator is not alert to the
presence of children.
Children are attracted to lawn mowers and the mowing activity.
NEVER assume children will stay where they were last seen.
Be alert to avoid accidents.
• Keep children out of the mowing area and under the watchful care of another
responsible adult.
• Be alert and turn mower off if a child enters the area.
• Before and during backing, look behind and DOWN for small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe mower
operation.
• Never allow children to operate the mower.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may
obscure vision.
Page 5
Page 6
SAFETY
SERVICE:
• Use extra care in handling gasoline and other fuels. They are flammable and vapors are
explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool before
refueling. Do not smoke.
Never refuel the mower indoors.
Never store the mower or fuel container inside a building where there is an open flame.
• Never run a mower inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good
condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Keep mower free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage. Allow mower
to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running. -
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when
servicing them.
• Batteries contain sulfuric acid. To prevent burns avoid contact with skin, eyes and clothing. To
prevent a fire or explosion keep sparks and open flames away from battery.
Before disconnecting the negative (-) ground cable, make sure all switches are OFF.
• Check to assure that the drive chains are properly adjusted. A loose chain may come off
causing loss of control and damage to components.
Page
7
DIXON LIMITED WARRANTY POLICY - MODEL ZTR 1001
This warranty policy applies to all 1001 walk behind mowers purchased on or after September 1,1996..
WARRANTY: Dixon Warranty term is for a period of one (1) year from date of purchase or 200 hours of use, whichever occurs
first. Mowers used for residential homeowner applications (used only at owner's primary place of residence) are warranted for two
(2) years from date of purchase or 200 hours of use, whichever occurs first. DIXON ZTR MOWERS ARE WARRANTED
AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS
INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS:
1. Warranty applies only to original retail purchaser of new and unused mowers and accessories.
2. All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and
allowances. All warranty claims must be approved by Dixon Industries, Inc.
3. Battery warranty: Limited to 90 days from date of purchase.
4. Accessories Warranty (Grass Catchers, Snow Blades, Covers, etc.): Limited to 90 days from date of purchase.
5. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration. The use of parts or
components other than those supplied by Dixon Industries, Inc. VOIDS ALL WARRANTY.
6. The following items are not covered by this warranty policy:
(a) Pick up and delivery charges for transportation of mower to and from an Authorized Dixon Dealer's place of business.
(b) Routine maintenance or adjustments.
(c) Belts / chains / sprockets / cutting blades.
(d) Engines -- All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer.
(e) Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower.
7. There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular
purpose, are limited to the same duration of the express warranty, and to the extent permitted by law any and all implied warranties
are excluded. Liabilities for consequential damages under any and all warranties are excluded.
WARRANTY VALIDATION: At the time of sale, selling dealer must review each portion of this warranty document, complete the
section below, secure customer's signature and send copy to Dixon Industries, Inc.
DATE OF PURCHASE__________________Model _____________ S/N
DM
"___________
information
(Owner's Name) (Dealership)
(Address) (Address)
(Owner's Signature) (Dealer's Signature)
SEE DEALER FOR DETAILS
Model ZTR 1001
42"-13 gauge
3
42" cut width
50"-10 gauge
50" cut width
Page
8
SPECIFICATIONS
CHASSIS:
BODY:
MOWER DECKS:
BLADE DRIVE:
TRANSMISSION:
ENGINE:
The monocoque design chassis of the Model ZTR 1001 incorporates CMC laser
and CNC brake processes to form the twin 12 gauge side frames and 7 gauge
transmission and engine base plate.
The front body cover is made of rotational molded polyethylene. Front body
contains access panel for battery service.
Cut height approximately 1" to 4" via 7 position lift handle.
Each deck is stamped steel construction:
36"-11 gauge 2 blades
36" cut width
Electric clutch.
Each rear wheel is independently driven by chain and sprockets th rough a friction
mechanical drive.
blades
3 blades
15HP Kohler Command, 4-Cycle, Single Cylinder, Overhead Valve, Air -Cooled,
Pressure Lubricated, With Oil Filter, Vertical Shaft, Aluminum Head and Block with
Cast Iron Cylinder Liner.
STARTING SYSTEM:
TIRES:
CAPACITIES:
DIMENSIONS:
NOTE:
Electric by key switch operation with safety interlocks on parking brake and blade
drive.
Front 9 X 350 X 4 ribbed tread.
Rear 16X6.50 X 8 Multi Trac Tread. .
Fuel: 2.7 gallons total
Engine: 2 quarts oil.
Width Overall width with deflector retracted:
36" deck: 39" 42" deck: 46 1/2" 50" deck: 52 1/2"
Length 77" overall.
Weight 36" deck: 494 Ibs. 42" deck: 510 Ibs. 50" deck: 532 Ibs.
Additional information provided in service instructions underthe individual
component.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
NOTE:
Parking brake must be in RELEASED position in order
to
Page 9
CONTROLS
The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking, turning,
speed, and direction.
On initial operation, set throttle speed on slow and operate with mower blade "OFF". To
avoid "over-controlling" the mower, use a light touch on the drive levers. Slight
movements are all that is necessary.
All controls are described from operators position:
PARKING BRAKE:
The parking brake used on the Model ZTR 1001 is designed to hold the mower from moving
and is not intended for use in stopping the mower while it is in motion.
NOTE:
Engine cannot be started unless the brake is applied.
Do not leave engine running for extended periods of time without the parking brake engaged.
TO SET PARKING BRAKE
:
The hand operated parking brake bail and associated catch stop is located midpoint between the control levers.
CAUTION
To engage brake:
To release brake:
activate electric blade clutch for mowing.
BRAKE HANDLE IS SPRING TENSIONED
Grasp brake bail with one hand while releasing catch stop by
pushing downward with the other hand.
BRAKE BAIL WILL SWING UP AND FORWARD
Move brake bail downward until catch stop latch is fully
engaged.
TRANSMISSION DRIVE SYSTEM:
Allows the mower to turn on its own axis (zero turning radius). Each
CONTROLS
lever controls one side of the mower.
NOTE:
TO GO FORWARD:
From neutral position, gently push both drive
control levers downward or forward.
To increase speed, move levers farther
downward or forward.
The pressure required to operate the mower is very light.
A minimum of 1/2 hour should be
spent simply driving the mower
without the blade drive engaged.
FORWARD
TO GO BACKWARD:
From neutral position, gently pull both
drive control levers toward you.
Page 10
REVERSE
Loading...