Serial Numbers
2037200
and Higher
Model # ____________________
Serial # ____________________
Date Purchased ____________________
XW ,XF-60 PARTS MANUAL
700005
Engine Model # ____________________
Engine Serial # ____________________
Engine Spec. # ____________________
April, 2002
Congratulations on your purchase of a DIXIE CHOPPER lawn
mower. We believe you have exercised excellent judgement, and are most
appreciative of your patronage.
Your DIXIE CHOPPER Dealer is your
#1 SOURCE for
DIXIE CHOPPER parts and service !
Please call or visit your nearest authorized Dixie Chopper Dealer for
additional service information.
AUTHORIZED DEALER
Let us know how you are getting along with your new CHOPPER!
www.dixiechopper.com
Dixie Chopper reserves the right to make changes or add improvements to its products at any time without
incurring any obligation to make such changes to products previously manufactured. Neither Dixie Chopper, nor
its dealers, accept responsiblility for variations which may be evident in the actual specifications of its products and
the statements and descriptions contained in this publication.
CONTENTS
Quick R eference P arts 1
Decals 2
Decal P l acem ent 5
Frame 6
Wheel s & T ires 7
Foot Pedal 8
Deck Lift S ys tem 9
OCDC 10
Deck 11
Hubs & B elts 13
Transm i ssion Fram e 14
Transm i ssion & Driv e 17
Wheel M otor 18
Hydraulic H ose D iagram 19
Fuel S ystem 20
Body 21
T h ro ttle 23
Brake A ssem bly 24
Engi ne - Kohl er 23Hp 26
Engi ne - Honda 24H p 27
Engi nt - Kohler 25H p 28
Engi ne - Kaw as aki 25Hp 29
Engi ne - Kohl er 26Hp E FI 30
El ectrical Di agram - Honda 31
El ectrical Di agram - Kohler 32
El ectrical Di agram - Kaw as aki 33
El ectrical Di agram - Kohler E FI 34
XW MODEL
QUICK REFERENCE PARTS
MODEL
Engine Kohler 23 Hp Honda 24Hp Kohler 25Hp Kaw asaki 25Hp Kaw asaki 25Hp Kohler 26Hp
Deck 60" 60" 60" 60" 60" 60"
Rear Tires 97200 97200 97200 97452 97200 97200
Rear Rim s 400014 400014 400014 61238 400014 400014
Front Tires 97165 97165 97165 97165 97165 97165
Front Rims 10239 10239 10239 10239 10239 10239
Belts
Engine-T ransmission 9907B 41 9907B41 9907B41 9907B41 9907B41 9907B41
Engine-Deck 9907B85 9907B85 9907B85 9907B85 9907B85 9907B85
Deck 9907B130 9907B130 9907B130 9907B 130 9907B130 9907B130
Filters
Fuel Filter 97392 97392 97392 97392 97392 97392
Nelson Air Filter 90122 90122
Am soil Oil Filter 60119 60119
Zinga-Hydro Filter 68140 68140 68140 68140 68140 68140
XW2300 XW2400 XF/XW2500 XWK2501 XWK2503 XW2600-EFI
Blades
Standard 30227-60H 30227-60H 30227-60H 30227-60H 30227-60H 30227-60H
Heavy-Duty 30227-60N 30227-60N 30227-60N 30227-60N 30227-60N 30227-60N
Various Parts ALL M O D ELS
Fiber Washer W-101
Spindle Bearing 30218
Deck Roller (Ctr) 30240-O
Choke Control 20248 Kaw asaki & Honda ON LY 600002
Throttle Cable 68249 Kaw asaki & Honda ON LY 364000668211
Brake Cable 65246 (Left) 65247 (Right)
Parking Brake Band 65244
Fuel Cap 40117-1
Control Lever Grip 20257
DECALS
REF # PART # DE SCRIPTION QTY. REF # PART # DESCRIPT ION QTY.
97507 XW2300 Front Pane l 1
1
65419 XW2400 Front Pane l 1
2
65462 XFW2500 Fro nt Pa nel 1
3
65428 XW2500 Front Pane l 1
4
800006 XWK2501 F r on t Panel 1
5
800011 XWK2503 F r on t Panel 1
6
800016 XW2600 Front Pane l 1
7
800003 Big Wheel Decal 1
8
65413 Pate nt Pend ing 1
9
800014 Ignition 1
10
800015 Choke 1
11
65406 Park ing Brake Caution 1
12
97013 VTC Only 1
13
30591 Warranty Notice 1
14
800010 Fl ex-Deck Ready Decal 1
15
97160 RPM Notice 1
16
DECALS (CONT’D)
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
30588 Hillside Danger 1
17
264000200210 VTC 1
18
30586 Tractor Buster 1
19
30590 USA Decal 1
20
65409 60 Inch Cut 2
21
40118 Fuel Caution 2
22
990765438 Belt Information 1
23
30585 Fender Caution 1
24
63401 Throttle 1
25
63402 Brake & Steerin g 1
26
97514 Horn Warning 1
27
97008 Cross Member Decal 1
28
DECALS (CONT’D)
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
30573 Floor Pan Dec al 2
28
30571 Fender Decal 2
29
30229 Deck Danger Dec al 2
30
970 7 2 OCDC Safety Decal 1
31
65430 Flatlander Decal 1
32
65422 Belt Route Decal 1
33
31
DECAL PLACEMENT
9
T-Box
13
Oil T ank
19
Rear Left
Fender
Rear Righ t
20
Fender
25
12
17
26
27
8
Side Left
Fender
32
28
16
24
14
22
29
18
10
23
11
30
21
28
1 2 3 4
5 6 7
21
15
33
FRAME
T
4
5
6
7
8
34
13 14
12
9
10
11
3
2
400000
XW2400
XF2500
XW2500
34
XWK2501
XWK2503
15
24
27
28
23
1
400027
22
20
21
25
26
16
17
18
19
70100-22
XW2600 EFI
XW2300
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
1 100000 W eldm ent - XW Fram e 1 16 N -103-W 5/16"-18 W hiz Flange Nut 4
2 B-204 3/8"-16 U-Bolt 4 17 72216 Pull Stop W eldm ent 1
3 N-160 3/8"-16 Coupling N ut 8 18 N -110 1/2"-13 Nut 1
4 400000
400027
70100-22 22/23H p R ear G uard 1 21 B -156 5/16"-18 x 2" Bolt 4
5
400026 W eldm ent - Low Ride Seat Pan
6 100007 W eldm ent - Low Ride 24 72217 B elt Guide W eldm ent 2
7
B-229 3/8"-16 x 5" Bolt 2
8 N-107 3/8 "-16 Nyloc N ut 2 27 72 2 2 2 A ll T h re a d 1
9 N-135 7/16"-20 Nyloc Nut 4 28 N -1 1 0 N u t 6
10 W -168 7/16" Standard Flat W asher 8 29 B-123 1/2"-13x1 1/2" Bolt 4
11 B -199 7/16"-20 x 2" Bolt 4 30 W -109 1/2" F lat W asher 4
12 10100-S
13 W -160 10m m F lat W asher 2 32 N -157 1/2"-13 W hiz Flange N ut 4
14 B -179 3/8 - 16 X 2 1/2 2 33 400008 Mount - Floor Pan Hinge F ram e 2
15
N-108 3/8"-16 W hiz Flange N ut 2
V S tyle Rear Guard
H S tyle R ear G uard
w / H ing e 1 23 72220 Belt Guide Assem bly 1
T ra n s m is s ion F ra m e 1 25 7 2 2 2 2 A ll T h re a d 1
B u m p e r - X W /X F 1 31 97124 Crossmember 1
1 19 40221-60 Bolt 14" x1/2" 1
1 20 W -113 5/16" Standa rd Flat W asher 4
22
W -107 S hark-T ooth Belleville W asher 1
26
34
N - 1 1 0 N u t 6
97169 Plastic Square Cap 2
67255 R ound Cap 2
WHEELS & TIRES
1
1A
2
3
4
5
6
7
8
15
16
17
14
18
19
20
9
13
11
10
25
12
27
26
24
23
22
21
REF # PART # DESCRIPTION QTY.
10220 Dus t Cap 2
1
P-108 C otter Pin 2 97200 Turf Boss III Tire 1
1A
N-142 1" S lotted Hex Nut 2 400014 Rim 1
2
10207 Top Bearing 2 10127-S V alve S tem 1
3
10206 O uter Bearing Rac e 4 400020
4
97171 B ottom B earing 2
5
10208 O il Seal 2 97200 Turf Boss III Tire 1
6
97170 F ront Fork W eldm ent 2 400014 Rim 1
7
B-122 B olt - 5/8"-11x7" Hex Head 2 10127-S V alve S tem 1
8
N-115 Nut - 5/8"-11 Nyloc 2
9
67205 Inner Front W heel B earing 2
10
10203 O uter Front W heel S pacer 2
11
10205 O uter Front W heel B earing
12
97166
13
10239 Rim 2
10127-S V alve S tem 2
67205 Inner Front W heel B earing 2
14
67204 Inner Front W heel S pacer 2 67118-W Wheel Motor 18Cu.In.
15
10205 O uter Front W heel B earing 2
16
10203 O uter Front W heel S pacer 2
17
Front Tire As s em bly
N/A Front Tire 2
2
2
REF # PA R T # DESC R IPTIO N QTY .
97451
18
10127-S V alve S tem 2
400019
N-113 Lug Nut 8
19
PB 339303P W heel M otor Axle Nut 2
20
67266 B rake Drum 2
21
67002 Wheel Flange w/studs 2
22
B-183 W heel M otor Bolt 8
23
W -138 W heel Motor S quare W asher 8
24
PW 72546 1/4" Key 2
25
67114
26
N-127 W heel Motor Nut 8
27
L/R Titan CTR A ss em bly
97452 Titan CTR Tire 2
61238 Rim 2
Left Tire Ass em bly
(XW 2300, 2400, 2500, 2503, 2600)
Right Tire Ass embly
(XW 2300, 2400, 2500, 2503, 2600)
W heel M otor 14Cu.In.
(XF2400,XW K2501,XF2500,X F2600)
(XW 2300, 2400, 2500, 2503,2600)
(XW K 2501)
(XF2400,2500,2600)
(XF2400,2500,2600)
2
1
1
2
2
15
FOOT PEDAL ASSEMBLY
19
1
18
17
16
13
12
14
7
4 5 6
8
9
3
2
10
11
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
10107-1/2 Kit - Foot Pedal 1
1
10225-2 W eldm ent - #50 Foot Li ft A rm 1
2
10224-1 Pawl 1
3
990735020 F oot P edal Loc k ( Incl. #5 - #6 ) 1
4
W-164 Washer 1
5
N-144 Nut 1
6
300008 Deck Hei ght P oi nt er 1
7
N-130 Coupling Nut 1
8
300007 Deck Hei ght Indic at or 1
9
10226-1 Lift Sproc ket 1
10
10228-1 Pin 1
11
F-100 Grease Fi tti n g 1
12
B-131 Bolt 1
13
W-113 Washer 1
14
68219 #50 Chain 1
15
10233 #50 Half Link 1
16
10232 #50 Mas t er Li nk 1
17
20217-25 Spring 1
18
30213 Cott er P i n 1
19
DECK LIFT SY STEM
6
1 1
8
20
10
19
2
3
4
5
1
7
8
11
12
13
10
9
9
14
15
8
16
8
REF # PART # DESCRIPTION QTY.
68112 1" Bushi ng 3
1
68106 1.1875" Bushing 1
2
S-114 1/2"-13 Stud 4
3
N-157 1/2"-13 Whiz Flange Nut 4
4
68105 1/4" Bushing 1
5
68104 #50 Smal l Sprocket 1
6
N-157 1/2"-13 Whiz Flange Nut 8
7
68103 Deck Lift Sprocket #50 7
8
990710003 #50 Rear Deck Lift Chain 2
9
68217 #50 Front Deck Li ft Chain 2
10
990710002 #50 Ret urn Spring Chain 1
11
97455 200 lb. Return Spring 1
12
B-241 3/8"-16 Eye Bol t 1
13
15
18
15
17
REF # PART # DE SCRIPT ION QTY.
N-108 3/8"-16 Whiz F lange Nut 1
14
W-154 3/4" Flat Washer 4
15
B-239 3/4" -10x10" Bolt 1
16
B-238 3/4" -10x8.5" Bolt 1
17
N-158 3/4"-10 Nyloc Nut 2
18
68113 3/4"x31.5" Rod 1
19
10232 #50 Master Link 10
20
60” OCDC
4
6
3
5
7
1
2
2
2
8
12
9
17 11
7
10
16
12
10
15
14
13
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
68122-60 A s sem bly - 60" O CDC
B-179 3/ 8" -16 x2. 5" B olt 1
1
W -104 3/8" S tandard Fl at Was her 3
2
20252 Spring 1
3
900014 Handle 1
4
68142 1"x 1" P last ic P lug 1
5
N-107 3/8" -16 Nyloc Nut 1
6
20224 Clip 2
7
67258 Handle Grip 1
8
97122 Control Rod (Inc. #9, 11,16) 1
9
N-157 1/ 2"-13 Whiz F lange Nut 2
10
68121 3/8"-24 Y ok e 1
11
W -104 3/8" S tandard F lat Wa s her 2
12
B-138 1/2 "-13x 1" B olt 2
13
W -109 1/2" S tandard F lat Wa s her 2
14
68136 Lower Sc reen 1
15
N-150 3/ 8"-24 Nut 1
16
P-102 3/8 "x 1. 25" Clevis P in 1
17
24
23
8
7
1
28
13A
45
44
43
7
38
42
27
46
7
47
26
48
38
7
38
39
40
41
60” DECK
50
49
38
37
36
35
34
33
29
51
53
30
7
25
52
6
31
10
53
8
32
7
54
32
8
60
55
56
57
58
8
59
7
31
30
9
11
7
8
7
59
8
7
1
2
3
4
5
10
13
12
13
14 3
3
18
19
21
3
13
10
11
3
13
12
20
3
13
181910
13A
15
38
13
16
3
17
60” DECK (CONT’D)
#
#
)
REF
1 300261 P ulley Guard 2 34 N-102 1/4"-20 Whiz Flange Nut 4
2 10222 Spring 1 35 10203 1" Shim (if needed)
3 N-108 3/8" Whiz Flange Nut 41 36 65278 1/2" Shim (if needed)
4 65308-L Idler Spring Tab 1 30112 1/8" Shim (if needed)
5 300002 60" Top Plate Weldment 1 37 N-107 3/8 -16 Nylon Lock Nut 1
6 334000130111 Left 3-Hole Tab 1 38 W-104 3/8" Flat Washer 12
7 20224 Hairpin Clip 10 39 P-113 Roll P in 1
8
9 30232 Left Scissor Arm 1 41 30210 Cam Weldment 1
10 N-156 5/8"-11 Nyloc Jam Nut 4 30209-1 Enguaging Rod Assembly
11 30240-0 Long Roller 2 (Inc. #37,38,42,43,44)
12 B-255 5/8"-11x9" Carriage Bolt 2 42 97343 Enguaging Rod 1
13 B-110 3/8"-16x3/4" Carriage Bolt 24 43 30209-B Connecting Arm Bracket 1
13A B-135 3/8"x16x1" Bolt 5 44 30207-S Enguaging Spring 1
14 B-136 3/8"-16x1.25" Carriage Bolt 12 45 20217-25 Return Spring 1
15 300009
16 300003 Weldment - Roller Bracket 1 47 30212 Enguaging Handle ( Coated 1
17 B-253 5/8"-11x6" Carriage Bolt 1 48 B -245 #10-24 Carriage Bolt 1
18 67240 Short Roller 2 49 30206 5/8"x1/2" Bushing 1
PART # DESC RIPTION QTY. REF
300006 60" Deck Assembly 1 33 30235 Pivot Stand 1
P-102 3/8"x1.25" Clevis Pin 6
60" Deck Weldment (#15,16,20,21
1 46 N-173 #10 Nyloc Nut 1
40
PART # DESCRIPTION QTY.
30211 Enguaging Shaft 1
*
*
*
19 W-135 5/8" Flat Washer 2 300012 Triangle Plate Assembly
20 300005 Left 60" Blow Out Baffle 1 (Inc.#49,50,51,52,60,F-102) 1
21 300004 Right 60" Blow Out Baffle 1 50 300011 Weldment - Triangle Plate 1
23 B-254 5/8"-11x7" Carriage Bolt 1 51 B -185 5/8"-11 x 2" Bolt 2
24 B-172 1/4"-20x1" Bolt 4 52 N-180 5/8"-11 Jam Lock Nut 2
25 F-100 3/16" Drive in Grease Fitting 1 53 30224 Flat Idler Pulley 2
26 67131 Scissor Link Tower Weldment 1 54 30234 V Pulley 1
27 Enguaging Tower Weldment 1 55 B-117 1/2" -13 x 1 .25 " B o lt 1
28 30231 Right Scissor Arm 1 56 F-101 1/4"-28 90 Grease Fitting 1
29 334000130110 Right 3-Hole Tab 1 57 B-118G 1/2 x 1 1/2 Shoulder Bolt 1
30 C-104 Ring Clip 2 58 30223 Idler Arm 1
31 334000130109 2-Hole Tab 2 59 30214-86 Stabilizer Bar 2
32 P-103 3/8" x 2" Clevis Pin 2 60 N-181 5/8 - 11 Lock nut 2
Use individually or a combination of 10203, 65278 and 30112 to achieve proper belt
alignment between the triangle plate and the top center deck spindle pulley .
*
HUBS AND BELTS
20
19
Complete Spindle Assembly
Outside--10161
Center---10161-L
OPTIONAL
Whiz-Mow #30302
Hard-Faced 60” Blades #98124
Offset 60” Blades #98005
18
1
3
16
1
2
3
4
5
6
7
8
9
6
2
10
11
12
13
2
4
5
6
7
8
9
6
2
17
11
12
13
14
15
14
15
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
N-167 1" Nut 3
1
W-146 1/4" Washer 11 30227-60N 60" Heavy Duty High Lift Blade 3
2
W-137 1" Belleville Was her 6
3
9907525X100S 5.25" Pulley 3
4
W-131 1/8" Washer 3 B-121-L 3" Blade Bolt (use with blade spacer) 3
5
30218 Sealed Bearing 6 B-121-LL 3.25" Blade Bolt (use with Whiz-Mow) 3
6
30241 Deck Hub 3
7
F-102 Grease Fitting 3
8
30219 Inner Deck Hub Spacer 3
9
30217 Short Blade Shaft 2
10
30242 1/2" Blade Spacer 3
11
W-101 Fiber Washer 3
12
30227-60H 60" Standard High Lift Blade 3
13
W-100 5/8" Belleville W ash er 3
14
B-121 2.5" Blade Bolt (use w/o blade spacer) 3
15
9907675X100S 6.75" Pulley 1
16
30217-L Long Blade Shaft 1
17
9907B85 Engine - Deck Belt 1
18
9907B130 Deck Belt 1
19
9907B41 Engine-Trans. Belt (not shown) 1
20
XW2300,XW2400,XF2500,XW2500,
XWK2501,XWK2503,XF2600,XW2600
TRANSMISSION FRAME ASSEMBLY
28
29
27
30
33
31
32
35
34
1
3
2
5
4
7A
6
7
36
26
24
25
23
22
212019
9
10
8
18
11
12
11
17
15
16
13
14
REF # PART # DESCRIPTION QTY. REF # PART # DES CRIPT ION QTY.
100007 Low Ride Transmis sion F ram e 1
1
B-150 Eye Bolt 1
2
N-103W Nut 2
3
W-171 Plastic Washer 2
4
65205 S t ee ri ng Block Wel dm ent 2
5
20257 Rubber Handle 2
6
400037 Foam Lever S l eeve 2
7
67259 Foam Handle Grip 2
7A
20231 Left S t eering Lever 1
8
20232 Right Steering Le ver 1
9
W -170 Teflon Washer 2
10
W -110 Mac hi ne Washer 4
11
20252 Spring 2
12
N-110 Hex Nu t 2
13
N-111 Jam Nut 2
14
F-101 Grease F i tti ng 90 de gree 2
15
B-131 Bolt 4
16
B-143G Bolt 2
17
40218 S eat S trap 2
18
N-103-W Nu t 4
19
W-113 Washer 4
20
N-117 3/8" -16 Large Flange Lock Nut 1
21
30234 Pulley 1
22
W -124 3/8" M ac hi ne Washer .120" 1
23
W -123 3/8" M ac hi ne Washer .060" 1
24
W -176 3/8" M ac hi ne Washer .031" 1
25
97415 Spa cer - Insi de Pull ey 1
26
B-165 3/8"-16 x 2" Bolt 1
27
B-124 3/8 Bolt 1
28
W -104 3/8 S t andard Flat Washer 1
29
100011 Idler Arm 1
30
N-103W Nut 4
31
200008 Hydraulic Tank (3-1-02) 1
32
W-125 Washer 1
33
W-126 Washer 3
34
N-107 Nut 1
35
10222 Spring 1
36
XW2300,XW2400,XF2500,XW2500,XWK2501,XWK2503
TRANSMISSION FRAME ASSEMBLY (CONT’D)
15
14
13
12
4
10
9
8
18
7
12
9
11
4
5
4
6
18
5
4
17
16
1
3
2
1
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
B-105 Bolt 2
1
W-113 Was her 2
2
N-103 Nut 2
3
20224 Hairpin Clip 4 20214 Yok e 1
4
20222 P las t ic B us hing 2 N-105 Nut 1
5
200001 Right Pum p Control Rod 1
6
20214 Y ok e 1
N-105 Nut 1
65207-R Right P um p Cont rol Arm 1
7
P-118 Roll Pin 1
B-131 Bolt 1
65207-L Left P um p Control A rm 1
8
P-118 Roll Pin 1
B-131 Bolt 1
20221 Plas t ic B us hing 2
9
P-101 Pin 2
10
200002 Left Pum p Cont rol Rod 1
11
W-110 Washer 4
12
20252 Spring 2
13
N-175 Coupling Nut 2
14
B-138 Bolt 2
15
68142 Plas t ic P lug 1"x 1" 2
16
67256 Plas t ic P lug 1"x 2" 2
17
20223 Bac k ing Clip 2
18
XF2600,XW2600
TRANSMISSION FRAME ASSEMBLY (CONT’D)
15
12
14
4
10
9
8
7
9
10A
13
12
18
20
19
4
6
5
10A
4
16
25
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
B-105 Bolt 2
1
W -113 W asher 2 20214 Yoke 1
2
N-103 Nut 2 N-105 Nut 1
3
20224 Hairpin Cl i p 4
4
20222 Pl astic B u s hing 2
5
200001 Right P um p Control Rod 1
6
20214 Yo ke 1
N-105 Nut 1
65207-R Right P um p Control A rm 1
7
P-118 Roll Pin 1
B-131 Bolt 1
65207-L Left Pump Cont r ol Arm 1
8
P-118 Roll Pin 1
B-131 Bolt 1
20221 Pl astic B u s hing 2
9
P-101 Pin 2
10
10A
20223 Backing Clip 2
24
23
21
22
17
3
2
1
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
16
200002 Left P um p Control Rod 1
W-110 Washer 4
20252 Spring 2
N-175 Coupli n g Nut 2
B-138 Bolt 2
68142 Plastic Plug 1"x1" 3
67256 Plastic Plug 1"x2" 2
B-165 Bolt 1
W-113 Washer 1
N-108 Nut 1
97021 Wi de F en der Brac e 1
B-206 U Bolt 1
600031 EF I Modu le M ount 1
W-104 Washer 2
N-107 Nut 2
11
1
4
5
TRANSMISSION & DRIVE
23
1
2019
2221
18
17
16
15
REF # PART # DESCRIPTION QTY.
65070 S undstrand 10A Pump - Right 1
1
N-168 Nut - 3/8"-24 4
2
W-169 Washer - 5/16" Grade 8 Flat 4
3
000365201 T Gear Box 1
4
788101 T B ox Gasket 1
5
772150 T B ox Cover Pl ate 1
6
792025 T B ox Cover Pl ate Bolt 4
7
65206 3/8" Threaded Rod 2
8
K-102 Woodruff Key 3/16"x 3/4" 1
9
W-167 3/4"X1/8" Hardened Flat Washer 1
10
9907500X750S Trans mission Pulley
11
W-132 3/4" Bellevi lle W asher 1
12
N-114 Nut - 3/4"-16 1
13
65004 High P r essure P ort Fi tting 4
14
65071 S undstrand 10A Pump - Left 1
15
14
1
2
3
4
5
6
7
8
24
9
10
11
12
13
REF # PART # DESCRIPTION QTY.
67015 Case B leed Fitting 2
16
65072 Charge Pump Inlet Fitting 2
17
25-130-30 Dump Valve - no cross port 2
18
65001 Small Bell Housing 2
19
788030B Bearing Plate Gasket 2
20
792026 B ell Housing Bolt 8
21
65024 Pump O-Ring 2
22
68031 T Box Fitting (Brass) 2
23
N-184 Nut 3/ 8"-24 ( Harden ) 4
24
WHEEL MOTOR
WHEEL MOTOR IDENTIFICATION #18
14 Cu. In. W80379
18 Cu. In. W80380
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
PB333700 Se al Ki t (Contain s ite m 1-5)
PB 018069 Dust / Shaft Seal 1 PB332018 Rot or A s sembly (18 cu.i n. ) 1
1
IN KIT Body S eal 4
2
IN KIT Commutator Seal 1
3
IN KIT O-ring Seal 1
4
IN KIT Teflon Back-up Seal 1
5
PB 018073 Snap Ring 1
6
PB 018054 Thrust Washer 3
7
PB 018052 Thrust B earing 1
8
PB 018053 Housing B earing 2 PB334018 A ssem bly Bolts (18 c u.in.) 4
9
PB 130015 Housing 1
10
PB 014027 Drive Link (14 c u.in.) 1
11
PB 014027 Drive Link (18 c u.in.) 1
PB 332014 Rotor A s sembly (14 cu. i n. ) 1
12
PB015008 Manifold 1
13
PB 012013 Commutator Assem bly 1
14
PB 018056 Endcover Pi s ton 1
15
PB 018059 Pi ston S pring 1
16
PB 160007G Endcover 1
17
N/A ID Tag 1
18
PB 334014 Assem bly Bol t s (14 cu. in.) 4
19
PW72545 Shaf t 1
20
PW72546 S haft K ey 1
21
PB 339303P Shaft Nut 1
22
HYDRAULIC HOSE DIAGRAM
16
20
21
14
16
16
6
3
16
20
6
5
16
6
4
15
17
13
3
16
16
7A
6
8
16
9
16
16
6
17
6
7
6
6
19
16
10
11
12
6
5
6
4
16
8
12
11
10
19
18
9
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPT ION QTY.
200008 Hydraulic Tank (3-1-02) 1
1
40117-T T- Handle Cap w/ Dipsti ck 1 67014 B rass fi tting 2
2
60125 90 - 3/8" NP T x3/8" B arb 2
3
65072 Charge Pump Inlet F i tti ng 2
4
68140 Filter - Hy dro Zinga 40 M icron 2
5
65108 5/8" Clear Hose /ft
6
65073 High Pressure Blac k Hydro Hose 2
7
65074 High Pressure Blac k Hydro Hose 2
7A
67016 1/4" Oring x 3/8" Barb 90 2
8
67114 Wheel Motor - 14 Cu. In.
9
(XF2400,XWK2501,XF 2500, XF2600)
67118-W W heel Motor - 18 Cubi c In. (XW2300,
2
67017 90 - degree fit ting 2
10
87104 Steel Fitting 2
11
87104 Steel Fitting 2
12
67008 3/8" Tee 1
13
67014 3/8" Barbed X 1/ 4 M P T Fitti ng 1
14
65009 3/8" Pipe Plug 1
15
67013 Clamps for 65108 (Green ) 20
16
65004 High Pressure P ort F i tti ng 4
17
60103-L Oil Cooler
18
68231 #4 Micro Hose Cl amp 2
19
67015 90 degree fit ting 2
20
1
XW2300,XW2400,XF2500,XW2500,XWK2501,XWK2503
FUEL SY STEM
1
2
9
7
10
2
5
8
4
9
5
5
REF # PART # D ESCRIPTION QTY. R EF # PART # DESCR IPTION QTY.
1 40204-1 3 G al. Fuel Tank (XW K2501 B oth) 1 6 9736 9 G as Line "Y" - 5/16" 1
2 600035 Fuel Cap - Manu al Vent 2 7 60124 H ose C lamp 1
40117-1
3
40220 F uel Tank Bushing 2
4 400016 Valve - F uel Tank Shut-Off 2 10 400015 7 G al. Fuel Tank 1
5
97 3 7 4 G a s L in e - 5 /16 " /ft.
Fuel C ap - Manual Vent w/G uage ( O ptio n al )
3
6
9
5
8 97392 F ilter - Gas & W ater Parker 1
9
4
9
72012 S pring C lamp (Black) 7
3
XF2600,XW2600 EFI FUEL SYSTEM
2
1
103
5
7
7
6A
17
5
5
16
4
21
3
7
7
9
7
2
20
5
7
8
19
19
6
16
11
13
22
7
14
12
15
23
24
19
18
7
5
3
4
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION Q TY.
40204-1 3 G al. Fuel Tank 1
1
40117-1 Fuel Cap - Manual V ent w/Guage 2
2
40220 Fuel Tank B ushing 4
3
400016 V alve - Fuel Tank S hut-Off 2
4
97374 Gas Line - 5/16" /ft.
5
97369 Gas Line "Y " - 5/16" 1
6
65008 TEE - 5/16x 5/16 x 5/16 1
6a
72012 Spring Clam p (Black ) 14
7
97392 Filter - G as & W ater Parker 1
8
400015 7 Gal. Fuel Tank 1
9
72218 Fititing 1/8MP x 5/16 90' 2
10
N/ A K oh ler P a rt - ( P um p ) 1
11
C-108 Clam p 2
12
C-110 Clamp 1
13
N/A K ohler P art - ( Regulator ) 1
14
N/A K ohler P art - ( Filter ) 1
15
N-102 Nut 5
16
B-206 U Bolt 1
17
W -104 W as her 2
18
B-102 Bolt 5
19
N-107 Nut 2
20
97374 Gas Line - 5/16 /ft.
21
600029 Clam p 5
22
500005 Ground Wire - ( F/ Fuel P. ) 1
23
N-182 Nut (For Fuel P um p ) 2
24
BODY
4
22
21
20
18 19
17 18
65
13
765
12
16 15
14
15 16
1110
5 6 7
10 11
2
41
8
9
6
5
40
1
3
7
5 6
98
37
8 9
38
39
36
35
28
29
30
23
31
24
25
26
27
34
33
32
BODY
)
(XF2600)
Seat ( Compl ete)
40100-W
22
1
(XW2300,2400,2500,2600)
1
(XWK2501,2503)
Seat ( Compl ete
20275 Grey Carpet 1
23
N-106 Wing Nut 2
24
1
W-106 Washer 2
25
67268 Floor Pan 1
26
1
B-104 Carriage Bolt 2
27
1
B-131 5/16"-18x1" Bolt 2
28
B-171 5/16"-18x1.5" Bolt 2
29
400007 Connect ing Arm 2
30
W-125 3/8" Plastic Washer 4
31
400006 Floor Pan Mounting Bracket (Right) 1
32
N-176 1/4"-20 Nylon Lock Nut 4
33
400005 Floor Pan Mounting Bracket (Left) 136B-157 1/4"-20x1/2" Carriage Bolt 437400011 Front Panel 13820248 Choke 1
N-131 5/16"-18 Nylon Lock Nut 4
35
34
600002 Choke (Kawasaki/Honda) 13920245 Igni tion Swit ch 140C-111 Cap - Floor Pan Christmas Tree 24168247 Hourmeter Bracket 1
(XWK2401)
(XWK2501)
(XWK2501)
Right Front 3Gal. Fuel Tank Support Bracket
Right Rear 3Gal. Fuel Tank Suppor t Bracket
Fender - 3Gal. Low Ride Right
400026 Seat Pan 1
N-103W 5/16"-18 Hex Nut 4
S-115 5/16"-18x1.75" Stud 2
W-118 5/16"x1.5" Fender W asher 4
B-131 5/16"-18x1 Bolt 2
W-113 5/16" Flat Washer 4
B-105 5/16"-18x1.75" Bolt 2
400036 Right Fender Mounting Tab 1
400030
400032
400034 Right Rear 7Gal. Fuel Tank Support Bracket 1
400002
400035 Left Fender Mounting Tab 1
400029 Left Front 3 Gal. Fuel Tank Support Bracket 1 176801 Armrest Kit (L &R) 14400031 Left Rear 3 Gal. Fuel Tank Support Bracket 1 176803 Left Arm 15B-103 1/4"-20 Stainless Bolt 17 176802 Right Arm 16W-153 1/4" Stainless Flat Washer 17 176201 Arm Pad (L or R) 17N-101 1/4"-20 Stainless Whiz Flange Nut 9 306025 Back Cover 18B-102 1/4"-20 Bolt 6 305839 Cushion Cover 19W-102 1/4" Flat Washer 6 177827PS Spring Kit 110B-209 1/4"-20X3/4" Stainless Bolt 2 64100-S
400001 Fender - 3Gal. Low Ride Left 1
2
3
1
REF # PART # DE SCRIPTION QTY. REF # PART # DES CRIPTION QTY.
W-153 1/4" Stainless Flat Washer 2 176200 Armrest Kit (Optional) 1 pair12400004 Fender - 7 Gal. Low Ride Right 1
11
13
14
15
16
17
18
19
20
21
THROTTLE ASSEMBLY
16
1
2
REF # PART # DESCRIPTION QTY.
68250 Complete Throttle Assembly
67258 Handle Grip (Black) 1
1
97012 Handle Weldment 1
2
N-134 5/16" Flange Lock Nut 1
3
20224 Hairpin Cotter 1
4
N-107 3/8" -16 Nyloc Nut 1
5
W-104 3/8" Standard Flat Washer 2
6
W-125 3/8" Nylon Washer 3
7
C-105 C Clip 2
8
68249 Throttle Cable 1
9
364000668211 Throttle Cable (Honda/Kawasaki) 1
Washer 2
Hex Nut 2
Cable and Liner 1
97011 Lower Throttle Mounting Bracket 1
10
18
15
3
17
14
4
7
5
13
12
6
7
8
9
11 6 10
REF # PART # DESCRIPTION QTY.
B-108 3/8"-16 x1" Bolt 1
11
B-107 5/16"-18 x 3/4" Bolt 1
12
W-113 5/16" Flat Washer 1
13
65270 Upper Stainless Throttle Bracket 1
14
400079
14
W-152 #10 Stainless Washer 2
15
B-203 10-24x3/4" Stainless Bolt 2
16
W-153 1/4" Stainless Flat Washer 1
17
B-209 1/4"-20x3/4" Bolt 1
18
Kaw . Th rottle Bracke t
( XWK2501 & XWK2503 )
1
BRAKE ASSEMBLY
8
9
10
11
16
17
4
2
7
15
5
6
12
13
14
20
3
18
1
24
26
25
28
27
21
23
22
19
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
N/A Complete Brake 1
1
97094 Brake Handle Assembly (Inc. #2 - #18) 1
2
N/A Bolt 1
3
N-134 Nut 2
4
W-106 Washer 4
5
65061 R Clip 2
6
65063 Spacer 1
7
65060 Pivot Plate 2
8
N/A Nut 1
9
65062 Spacer 2
10
B-156 Bolt 2
11
N/A Hairpin Cotter 2 65284 #65284 to
12
P-129 Pin 1 30112 place brake band fully onto brake drum.
13
P-112 Pin 2
14
N/A Hairpin Cotter 1
15
W-102 Flat Washer 2
16
65247 Right Brak e Cable (Long) 1
17
65246 Left Brake Cable (Short) 1
18
65277 Bushing (Welded on Frame) 2
19
65244 Brake Band 2
20
P-108 Hairpin Cotter 2
21
P-10 7 Pin 2
22
P-118 Roll Pin 2
23
67266 Brake Drum 2
24
991100025 Brake Cable Retainer 2
25
65278 Spacer Use # 65278 and 30112 or
26
65243 Brake Pin 2
27
P-118 Roll Pin 2
28
XF2600,XW2600 BRAKE ASSEMBLY
2
6
3
8
9
10
11
15
16
1
17
7
12
13
14
20
4
5
36
35
34
33
32
31
30
29
18
37
28
27
24
26
25
21
22
23
19
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
N/A Complet e B rak e 1
1
97094 B rak e Handl e A ssem bl y (Inc. #2 - #18) 1
2
N/A Bolt 1
3
N-134 Nut 2
4
W-106 Washer 4
5
65061 R Clip 2
6
65063 S pacer 1 65284 # 6 5284 t o
7
65060 P i vot Plat e 2 30112
8
N/A Nut 1
9
65062 Spacer 2
10
B-156 Bolt 2
11
N/A Hairpin Cott er 2
12
P-129 Pin 1
13
P-112 Pin 2
14
N/A Hairpin Cott er 1
15
W -102 Flat Washer 2
16
65247 Right B rake Cable (Long) 1
17
65246 Left B rak e Cabl e (S hort ) 1
18
65277 B ushing (W elde d on F rame) 2
19
65244 B rak e B a nd 2
20
P-108 Hai rpin Cot t er 2
21
P-107 Pin 2
22
P-118 Rol l Pin 2
23
67266 Brake Drum 2
24
991100025 Brake Cable Ret ainer 2
25
65278 Spacer Us e # 6 5278 and #30112 or
26
plac e brake b and f ul ly ont o brake drum.
65243 Brake P i n 2
27
P-118 Rol l Pin 2
28
B-257 1/ 4 " -20x 1. 75" Bolt 2
29
N\A Kohler Part - E F I Module 1
30
N-179 Nut 3
31
600009 EFI Module M ount 1
32
N-102 1/4" -2- Whiz Nut 2
33
N/A F use Holder 2
34
W-175 Washer 3
35
B-258 Bolt 3
36
N\A Relay 1
37
15
6
A
7
ENGINE - Kohler 23 Hp
14
13
12
18
19 20 21
16
17
22
11
1
23
10
2
9
24
25
8
5
7
4
6
3
26
28
27
Note: Donaldson air filter wing nut
Part #P101870
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
70100-22 Oil Cooler Bracket 1
1
B-165 3/8"-16x2" Bolt 3
2
W-104 3/8" Standard Flat Washer 3
3
N-107 3/8"-16 Nyloc Nut 3
4
90121 Donaldson Air Cleaner Complete 1
5
P103007 End Cap 1
P002904 Clamp 1
P102523 Rubber Baffle 1
P101870 Internal Wing Nut 1
90122 Filter Element 1
60119
B-172 1/4"-20x1" Bolt 3
W-102 1/4" Standard Flat Washer 3
8
60113 1/8"x3/8" 90 degree fitting 2
9
N-102 1/4"-20 Whiz Flange Nut 11
10
W-102 1/4" Standard Flat Washer 16
11
B-102 1/4"-20x3/4" Bolt 8
12
msoil Filter 1
72120 Air Plenum Cover 1
13
72126 2" Rubber Hose 90 Degree 1
14
90125 2" Worm Clamp 4
15
60103-L Oil Cooler 2
16
72126-T 2" Rubber Hose Straight 1
17
90115 Turbo Pre-Cleaner 1
18
B-107 5/16"-18x3/4" Bolt 4
19
W-102 1/4" Standard Flat Washer 4
20
N-103-W 5/16"-18 Whiz Flange Nut 4
21
90123 Donaldson Mounting Bracket 2
22
K-100 1/4" Key 1
23
W-145 1-1/8" x 1-3/4" x 1/8" Washer 1
24
9907500X600D Split Pulley 5" x 6" 1
25
W-144 7/16" Belleville Washer 1
26
W-108 7/16" Lock Washer 1
27
B-114 7/16"-20 x 3/4" Bolt 1
28
600011 Muffler - Hp Plus One 1
29
16
ENGINE - HONDA 24 Hp
17
18
19
Long
Short
15
1413
Clamp for clear hose
(1 e a c h s id e )
Part #C-113
OPTION
Note: Drain Valve (Honda)
Part #600007
21
18
22
1
20
12
24
11
26
25
2
3
8
4
W o rm cla mp for Merc u r y Sw itch
(fa s t e n to s ta r te r b olt)
Part #68231
910
23
7
5
6
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
600008 As s embly - Hp Plus One M uffler 1
1
600004 Muffler - Hp Plus One 1
600003 Manifold - Hp P lus One E xhaus t 1
600013 Gas ket - E xhaus t M anifold 2
600012 Clamp - Hp Plus O ne Muffler 1
K-100 1/4" Key 1
2
W -145 1-1/8" x 1-3/4" x 1/8" Was her 1
3
9907500X600D S plit Pulley 5" x 6" 1
4
W -144 7/16" B elleville W as her 1
5
W -108 7/16" Lo ck Was he r 1
6
B-164 7/16" - 20 x 1 3/4" Bolt 1
7
N-108 3/8" -16 Whiz Flange Nut 4 Cooler 1
8
W -104 3/8" F lat W as her 4
9
B-124 3/8"-16 x 1.75" Bolt 4
10
400010 Brack et - Honda Oil Cooler 1
11
N/A Ignit ion M odule 1
12
B-148 1/ 4" - 20 x 1 1/ 4" 2
13
W-102 1/4" Flat Washer 2
14
N-102 1/4"-20 W hiz F lange Nut 2
15
B-101 1/ 4" - 20 x 1/2" Bolt 4
16
60103-L O il Coo ler 1
17
W-102 1/4" Flat Washer 4
18
N-177 M 6-1.0 Acorn Nut 2
19
N-102 1/4"-20 W hiz F lange Nut 4
20
600015 B olt - 1/2" x 10" Hex H onda O il
21
Cooler 1
600014 B olt - 1/2" x 9.5" Hex Honda O il
22
36400016820 3 Spacer 1
23
600051 Filte r - Honda Oil 1
24
600052 P lug - Honda S park 2
25
600049 Filte r - Honda Flat E lem ent A ir 1
26
600050 Filte r - Foam Out er Honda A ir 1
23
ENGINE - KOHLER 25 Hp
14
13
12
11
10
24
9
8
22
21
15
Horn clamp
Part #C-113
Mercury S w itc h clamp
Part #C-112
20
19
1
17
2
18
3
16
4
5
7
REF # PART # DESCR IPTION QTY. REF # PART # D ESCRIPTION QTY.
600011 Muffler - Hp Plus One 1
1
K-100 1/4" Key 1
2
W-145 1-1/8" x 1-3/4" x 1/8" Washer 1
3
9907500X600D Split Pulley 5" x 6" 1
4
W-144 7/16" Belleville Washer
5
W-108 7/16" Lock Washer 1
6
B-114 7/16" -20 x .750" Bolt 1
7
600016 B olt - 1/2" x 4" Hex Kohler Oil
8
Cooler 2
N-102 1/4"-20 Whiz Flange Nut 4
9
400017 B racket - K ohler Oil Cooler 1
10
N-177 M6-1. 0 Acorn Nut 2
11
60103-L Oil Cooler 1
12
13
14
15
16
17
18
19
20
21
22
23
24
6
W-102 1/4" Flat Washer 4
B-101 1/4" - 20 x 1/2" Bolt 4
N-102 1/4"-20 Whiz Flange Nut 3
N-107 3/8"-16 Nyloc Nut 1
B- 165 3/8"-16 x 2" Bo lt 1
W-104 3/8" Standard Flat Washer 1
400025 Amsoil F ilter Mount 1
60119 Amsoil Filter 1
60122 Amsoil Filter Head 1
W-102 1/4" Washer 3
B- 172 1/4"-20 x 1" Bo lt 3
60113 1/8"x3/8" 90 degree fitting 2
ENGINE - KAWASAKI 25 Hp
1
2
3
4
5
6
20
1918
1716
15
REF # PART # DESCRIPTION QTY.
W-102 1/4" Flat Washer 4
1
B-101 1/4" - 20 x 1/2" Bolt 4
2
60103-L Oil Cooler 1
3
N-177 M6-1.0 Acorn Nut 4
4
400024 Bracket - Kawasaki Oil Cooler 1
5
N-102 1/4"-20 Whiz Flange Nut 4
6
600017 Bolt - 1/2" x 4.25" Hex Kawasaki
7
Oil C ooler 4
K-100 1/4" Key 1
8
W-145 1-1/8" x 1-3/4" x 1/8" Washer 2 N/A Gasket - Exhaust Manifold 2
9
9907500X600D Split Pulley 5" x 6" 1
10
364000168203 Spacer - Kawasaki C rank 1
11
W-144 7/16" Belleville Washer
12
W-108 7/16" Lock Washer 1
13
B-164 7/16"-20 x 1.75" Bolt 1
14
2
7
Mercury Switch clamp
Part #C - 112
8
9
10
11
12
13
14
REF # PART # DESCRIPTION QTY.
600010 Assembly - Hp Plus One Muffler 1
15
600021 Bracket - Left Muffler Mount 1
16
600020 Bracket - Right Muffler Mount 1
17
B-107 5/16"-18x3/4" Bolt 2
18
W-102 1/4 Flat Washer 2
19
N-103W 5/16" Whiz Flange Nut 2
20
23
ENGINE - KOHLER 26 Hp
14
13
12
11
10
24
9
8
22
21
15
Horn clamp
Part #C-113
Mercury Switch clamp
Part #C-112
20
19
1
17
2
18
3
16
4
5
7
6
REF # PART # DESCR IPTION QTY. REF # PART # DE SCRIPTION QTY.
600018 Muffler - Hp Plus One EFI 1
1
K-100 1/4" Key 1
2
W-145 1-1/8" x 1-3/4" x 1/8" Washer 1
3
9907500X600D Split Pulley 5" x 6" 1
4
W-144 7/16" Belleville Washer 1
5
W-108 7/16" Lock Washer 1
6
B-114 7/16"-20 x .750" Bolt 1
7
600016 B olt - 1/2" x 4" Hex Kohler Oil
8
Cooler 2
N-102 1/4"-20 Whiz Flange Nut 4
9
400017 B racket - Kohler Oil Cooler 1
10
N-177 M6-1.0 Acorn Nut 2
11
60103-L Oil Cooler 1
12
W-102 1/4" Flat Washer 4
13
B-101 1/4" - 20 x 1/2" Bolt 4
14
N-102 1/4"-20 Whiz Flange Nut 3
15
N-107 3/8"-16 Nyloc Nut 1
16
B- 165 3/8"-16 x 2" Bolt 1
17
W-104 3/8" Standard Fl at Washer 1
18
400025 Amsoil Filter Mount 1
19
60119 Amsoil Filter 1
20
60122 Amsoil Filter Head 1
21
W-102 1/4" Washer 3
22
B- 172 1/4"-20 x 1" Bolt 3
23
60113 1/8"x3/8" 90 degree fitting 2
24
HONDA ELECTRICAL DIAGRAM
BK
Fuse
BK
BK
M
B
G
BLU
W
S
L
Seat
BK
86
R
GRN
BK
W
87A
Connector
30
DIODE
BRN
Relay
85
R
BLK
Seat
R
HORN
R
BK
BK
GRY
R
GRY
BLK/YLW
Mercury
Switch
W
Engine
FUEL
SOLENOID
Solenoid
Regulator
W
R
Starter
Battery
Low Oil Horn Mount
Kawasaki No Horn
Kohler Mounts to Engine via C-113
Honda Mounts to Oil Cooler Bracket
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
500001 Honda Wiring Harness 1
1
20245 Ignition S witch 1
2
20246-T Hour Meter/Tach 1
3
68247 Tach Bracket 1 C-112 Honda Merc. Switch Clmp. 1
4
N/A Battery 1
5
20228 Battery Strap 1
6
14078 Battery Box 1
7
20225-B Red Rubber Boot 1
8
20227-72 Battery Cable Positive (72") 1
9
20226-B Battery Cable Ground (12") 1
10
40229 Mer cury Switch 1
11
68231 Clamp for Mercury Switch 1
12
65510 Seat Relay 1
13
97191 Seat Relay Pigtail 1
14
65509 Fuse 1
15
20254 F use Holder 1
16
60117 Low Oil Horn 1
17
KOHLER ELECTRICAL DIAGRAM
Koh ler Wiring
Harness
1
32
1. White (kill wire)
2. Red (charge wire)
3. Blue (start wire)
4. Fused wire (to hot po st on starter)
5. Green (from oil sending unit)
54
Connect to Kohler
Wiring Harness
W
1
R
43
BLU
25
BLK R
+
Battery
All connectors a re vi ewed
from wir e end.
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
65522 K ohler Wiring Harness 1
1
20245 Ignition Sw itc h 1
2
20246-T Hour Meter/Tach 1
3
68247 Tach Brack et 1
4
N/A Battery 1
5
20228 B at tery S t rap 1
6
14078 B at tery B ox 1
7
20225-B R ed Rubber Boot 1
8
20227-72 B att ery Cable P os itive (72" ) 1
9
GR
GR
BLK
-
D ix i e C ho p p e r Wirin g H arn ess
BLK
R
R
HORN
R
Starter
Solenoid
2
Starter
Ground to
Transm issi on
Fram e
R
BLK
BLK
Connect to Seat Relay
20226-B B at tery Cable Ground (12") 1
10
40229 Mercury S witc h 1
11
C-112 Clam p for Mercury S wit c h 1
12
65510 Seat Relay 1
13
97191 Seat Relay P igtai l 1
14
65509 Fuse 1
15
20254 Fuse Holder 1
16
60117 Low Oil Horn 1
17
3
Conne ct to Ignition
Switch
W
1
OR
BLK
23
BLU
4
OR
R
1
4
R
BLK
SEAT
SWITCH
BLK
BK
r
KAWASAKI ELECTRICAL DIAGRAM
BK
M
BS
G
L
BK
R or BR
Seat
Seat
BK
BK
Engine
Mercury
Switch
Fuse
Battery
BL
Br
R
W
R
S
o
BK
l
e
n
o
i
d
Red Battery C a ble
Red B attery Ca ble
De scri ption Part Nu mber
Keyswitch 20245
Seat 64100-S
25 HP E ngi ne 600000
Regulator N/A
Battery N/A
Starter N/A
Solenoid 20253
Seat Relay 65510
Fuse 65509
Fuse Holder 20254
16" B at t ery Cabl e 20226 -R
72" B at t ery Cabl e 20227-72
W i ri ng Harnes s 364000168205
Ground Cable 20226-B
Fuel Solenoid N/A
Merc ury S wit ch 40229
Red Rubber Boot 20225-B
Relay
Starter
Ignition
W
W
Fuel
Solenoid
Brown
White
Big Red
BK
Coil
Gn
R
W
(Ch argin g Coil )
W
Reg ulator
Abbr. Colo
WWhite
RRed
BK Black
BL Blue
Br Brown
Gn Green
Seat Relay Connector
86
87A
85
30
Black
"
K OHLER 26Hp EFI
ELECTRICAL DIAGRAM
Key S w itch
L
G
B
S
M
Key Switch Connector
G
L
B
S
M
White
Blue
Red
Connector "C"
M a te to E C U Mo d u le
Red
Black
Orange
Green
Yellow
Seat Relay Connecto r
Blac k
White
85
Green
Red
30
87A
Blue
White
Mercury
Switch
Red
86
Blac k
Connector "A"
M ate to Co nn ec tor " B "
Connector "B"
M a te to C o nn e c to r "A
Black
Brown
Green
White
Blac k
Blue
Seat
Red
Black
Blac k
Black
Horn
S
o
l
e
n
o
i
d
Red
Fuse
Red
A
Red
B
Diode
Fuel
Pump
Gro und Wire
500005
ECU Lig ht
C o n n e c t to B ro w n w ire o n
Kohle r ECU Harness
Black
Battery
REF # PART # DESCRIPTION QTY. REF # PART # D ESCRIPTION QTY.
1 65522 Kohler Wiring Harness 1 11 20226-B Battery Cable Ground (12") 1
2 500002 Kohler 26Hp E FI Wiring Harnes 1 12 40229 Mercury Switch 1
3 20245 Ignition S witch 1 13 C-11 2 C la mp fo r Merc ury Sw itch 1
4 20246-T Hour Meter/Tach 1 14 65510 Seat Relay 1
5 68247 Tach Brack et 1 15 97 191 Seat Relay Pigtail 1
6 N/A Battery 1 16 65509 Fuse 1
7 20228 Battery Strap 1 17 20254 Fuse Holder 1
8 14078 Battery Box 1 18 60117 Low Oil Horn 1
9 20225-B Red Rubbe r Boot 1 19 500003 ECO Light 1
10 20227-72 B attery Cable Positive (72") 1 20 500005 Ground Wire 1
Red
NOTES
NOTES
6302 E. County Road 100 North
Coatesville, IN. 46121
Phone 1-765-CHOPPER
www.dixiechopper.com
Dixie Chopper, Magic Circle, and the Magic Circle Atom Logo are all trademarks of Magic Circle Corporation and
may not be reproduced without permission.
Printed In USA
Specifications and instructions subject to change without notice.
Print Date 3/01
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