Dixie Chopper XW2300, XW2400, XF/XW2500, XWK2501, XWK2503 Parts Manual
...
Serial Numbers
2037200
and Higher
Model # ____________________
Serial # ____________________
Date Purchased ____________________
XW ,XF-60 PARTS MANUAL
700005
Engine Model # ____________________
Engine Serial # ____________________
Engine Spec. # ____________________
April, 2002
Congratulations on your purchase of a DIXIE CHOPPER lawn
mower. We believe you have exercised excellent judgement, and are most
appreciative of your patronage.
Your DIXIE CHOPPER Dealer is your
#1 SOURCE for
DIXIE CHOPPER parts and service !
Please call or visit your nearest authorized Dixie Chopper Dealer for
additional service information.
AUTHORIZED DEALER
Let us know how you are getting along with your new CHOPPER!
www.dixiechopper.com
Dixie Chopper reserves the right to make changes or add improvements to its products at any time without
incurring any obligation to make such changes to products previously manufactured. Neither Dixie Chopper, nor
its dealers, accept responsiblility for variations which may be evident in the actual specifications of its products and
the statements and descriptions contained in this publication.
CONTENTS
Quick R eference P arts 1
Decals 2
Decal P l acem ent 5
Frame 6
Wheel s & T ires 7
Foot Pedal 8
Deck Lift S ys tem 9
OCDC 10
Deck 11
Hubs & B elts 13
Transm i ssion Fram e 14
Transm i ssion & Driv e 17
Wheel M otor 18
Hydraulic H ose D iagram 19
Fuel S ystem 20
Body 21
T h ro ttle 23
Brake A ssem bly 24
Engi ne - Kohl er 23Hp 26
Engi ne - Honda 24H p 27
Engi nt - Kohler 25H p 28
Engi ne - Kaw as aki 25Hp 29
Engi ne - Kohl er 26Hp E FI 30
El ectrical Di agram - Honda 31
El ectrical Di agram - Kohler 32
El ectrical Di agram - Kaw as aki 33
El ectrical Di agram - Kohler E FI 34
XW MODEL
QUICK REFERENCE PARTS
MODEL
Engine Kohler 23 Hp Honda 24Hp Kohler 25Hp Kaw asaki 25Hp Kaw asaki 25Hp Kohler 26Hp
Deck 60" 60" 60" 60" 60" 60"
Rear Tires 97200 97200 97200 97452 97200 97200
Rear Rim s 400014 400014 400014 61238 400014 400014
Front Tires 97165 97165 97165 97165 97165 97165
Front Rims 10239 10239 10239 10239 10239 10239
Belts
Engine-T ransmission 9907B 41 9907B41 9907B41 9907B41 9907B41 9907B41
Engine-Deck 9907B85 9907B85 9907B85 9907B85 9907B85 9907B85
Deck 9907B130 9907B130 9907B130 9907B 130 9907B130 9907B130
Filters
Fuel Filter 97392 97392 97392 97392 97392 97392
Nelson Air Filter 90122 90122
Am soil Oil Filter 60119 60119
Zinga-Hydro Filter 68140 68140 68140 68140 68140 68140
XW2300 XW2400 XF/XW2500 XWK2501 XWK2503 XW2600-EFI
Blades
Standard 30227-60H 30227-60H 30227-60H 30227-60H 30227-60H 30227-60H
Heavy-Duty 30227-60N 30227-60N 30227-60N 30227-60N 30227-60N 30227-60N
Various Parts ALL M O D ELS
Fiber Washer W-101
Spindle Bearing 30218
Deck Roller (Ctr) 30240-O
Choke Control 20248 Kaw asaki & Honda ON LY 600002
Throttle Cable 68249 Kaw asaki & Honda ON LY 364000668211
Brake Cable 65246 (Left) 65247 (Right)
Parking Brake Band 65244
Fuel Cap 40117-1
Control Lever Grip 20257
DECALS
REF # PART # DE SCRIPTION QTY. REF # PART # DESCRIPT ION QTY.
97507 XW2300 Front Pane l 1
1
65419 XW2400 Front Pane l 1
2
65462 XFW2500 Fro nt Pa nel 1
3
65428 XW2500 Front Pane l 1
4
800006 XWK2501 F r on t Panel 1
5
800011 XWK2503 F r on t Panel 1
6
800016 XW2600 Front Pane l 1
7
800003 Big Wheel Decal 1
8
65413 Pate nt Pend ing 1
9
800014 Ignition 1
10
800015 Choke 1
11
65406 Park ing Brake Caution 1
12
97013 VTC Only 1
13
30591 Warranty Notice 1
14
800010 Fl ex-Deck Ready Decal 1
15
97160 RPM Notice 1
16
DECALS (CONT’D)
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
30588 Hillside Danger 1
17
264000200210 VTC 1
18
30586 Tractor Buster 1
19
30590 USA Decal 1
20
65409 60 Inch Cut 2
21
40118 Fuel Caution 2
22
990765438 Belt Information 1
23
30585 Fender Caution 1
24
63401 Throttle 1
25
63402 Brake & Steerin g 1
26
97514 Horn Warning 1
27
97008 Cross Member Decal 1
28
DECALS (CONT’D)
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
30573 Floor Pan Dec al 2
28
30571 Fender Decal 2
29
30229 Deck Danger Dec al 2
30
970 7 2 OCDC Safety Decal 1
31
65430 Flatlander Decal 1
32
65422 Belt Route Decal 1
33
31
DECAL PLACEMENT
9
T-Box
13
Oil T ank
19
Rear Left
Fender
Rear Righ t
20
Fender
25
12
17
26
27
8
Side Left
Fender
32
28
16
24
14
22
29
18
10
23
11
30
21
28
1 2 3 4
5 6 7
21
15
33
FRAME
T
4
5
6
7
8
34
13 14
12
9
10
11
3
2
400000
XW2400
XF2500
XW2500
34
XWK2501
XWK2503
15
24
27
28
23
1
400027
22
20
21
25
26
16
17
18
19
70100-22
XW2600 EFI
XW2300
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
1 100000 W eldm ent - XW Fram e 1 16 N -103-W 5/16"-18 W hiz Flange Nut 4
2 B-204 3/8"-16 U-Bolt 4 17 72216 Pull Stop W eldm ent 1
3 N-160 3/8"-16 Coupling N ut 8 18 N -110 1/2"-13 Nut 1
4 400000
400027
70100-22 22/23H p R ear G uard 1 21 B -156 5/16"-18 x 2" Bolt 4
5
400026 W eldm ent - Low Ride Seat Pan
6 100007 W eldm ent - Low Ride 24 72217 B elt Guide W eldm ent 2
7
B-229 3/8"-16 x 5" Bolt 2
8 N-107 3/8 "-16 Nyloc N ut 2 27 72 2 2 2 A ll T h re a d 1
9 N-135 7/16"-20 Nyloc Nut 4 28 N -1 1 0 N u t 6
10 W -168 7/16" Standard Flat W asher 8 29 B-123 1/2"-13x1 1/2" Bolt 4
11 B -199 7/16"-20 x 2" Bolt 4 30 W -109 1/2" F lat W asher 4
12 10100-S
13 W -160 10m m F lat W asher 2 32 N -157 1/2"-13 W hiz Flange N ut 4
14 B -179 3/8 - 16 X 2 1/2 2 33 400008 Mount - Floor Pan Hinge F ram e 2
15
N-108 3/8"-16 W hiz Flange N ut 2
V S tyle Rear Guard
H S tyle R ear G uard
w / H ing e 1 23 72220 Belt Guide Assem bly 1
T ra n s m is s ion F ra m e 1 25 7 2 2 2 2 A ll T h re a d 1
B u m p e r - X W /X F 1 31 97124 Crossmember 1
1 19 40221-60 Bolt 14" x1/2" 1
1 20 W -113 5/16" Standa rd Flat W asher 4
22
W -107 S hark-T ooth Belleville W asher 1
26
34
N - 1 1 0 N u t 6
97169 Plastic Square Cap 2
67255 R ound Cap 2
WHEELS & TIRES
1
1A
2
3
4
5
6
7
8
15
16
17
14
18
19
20
9
13
11
10
25
12
27
26
24
23
22
21
REF # PART # DESCRIPTION QTY.
10220 Dus t Cap 2
1
P-108 C otter Pin 2 97200 Turf Boss III Tire 1
1A
N-142 1" S lotted Hex Nut 2 400014 Rim 1
2
10207 Top Bearing 2 10127-S V alve S tem 1
3
10206 O uter Bearing Rac e 4 400020
4
97171 B ottom B earing 2
5
10208 O il Seal 2 97200 Turf Boss III Tire 1
6
97170 F ront Fork W eldm ent 2 400014 Rim 1
7
B-122 B olt - 5/8"-11x7" Hex Head 2 10127-S V alve S tem 1
8
N-115 Nut - 5/8"-11 Nyloc 2
9
67205 Inner Front W heel B earing 2
10
10203 O uter Front W heel S pacer 2
11
10205 O uter Front W heel B earing
12
97166
13
10239 Rim 2
10127-S V alve S tem 2
67205 Inner Front W heel B earing 2
14
67204 Inner Front W heel S pacer 2 67118-W Wheel Motor 18Cu.In.
15
10205 O uter Front W heel B earing 2
16
10203 O uter Front W heel S pacer 2
17
Front Tire As s em bly
N/A Front Tire 2
2
2
REF # PA R T # DESC R IPTIO N QTY .
97451
18
10127-S V alve S tem 2
400019
N-113 Lug Nut 8
19
PB 339303P W heel M otor Axle Nut 2
20
67266 B rake Drum 2
21
67002 Wheel Flange w/studs 2
22
B-183 W heel M otor Bolt 8
23
W -138 W heel Motor S quare W asher 8
24
PW 72546 1/4" Key 2
25
67114
26
N-127 W heel Motor Nut 8
27
L/R Titan CTR A ss em bly
97452 Titan CTR Tire 2
61238 Rim 2
Left Tire Ass em bly
(XW 2300, 2400, 2500, 2503, 2600)
Right Tire Ass embly
(XW 2300, 2400, 2500, 2503, 2600)
W heel M otor 14Cu.In.
(XF2400,XW K2501,XF2500,X F2600)
(XW 2300, 2400, 2500, 2503,2600)
(XW K 2501)
(XF2400,2500,2600)
(XF2400,2500,2600)
2
1
1
2
2
15
FOOT PEDAL ASSEMBLY
19
1
18
17
16
13
12
14
7
4 5 6
8
9
3
2
10
11
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
10107-1/2 Kit - Foot Pedal 1
1
10225-2 W eldm ent - #50 Foot Li ft A rm 1
2
10224-1 Pawl 1
3
990735020 F oot P edal Loc k ( Incl. #5 - #6 ) 1
4
W-164 Washer 1
5
N-144 Nut 1
6
300008 Deck Hei ght P oi nt er 1
7
N-130 Coupling Nut 1
8
300007 Deck Hei ght Indic at or 1
9
10226-1 Lift Sproc ket 1
10
10228-1 Pin 1
11
F-100 Grease Fi tti n g 1
12
B-131 Bolt 1
13
W-113 Washer 1
14
68219 #50 Chain 1
15
10233 #50 Half Link 1
16
10232 #50 Mas t er Li nk 1
17
20217-25 Spring 1
18
30213 Cott er P i n 1
19
DECK LIFT SY STEM
6
1 1
8
20
10
19
2
3
4
5
1
7
8
11
12
13
10
9
9
14
15
8
16
8
REF # PART # DESCRIPTION QTY.
68112 1" Bushi ng 3
1
68106 1.1875" Bushing 1
2
S-114 1/2"-13 Stud 4
3
N-157 1/2"-13 Whiz Flange Nut 4
4
68105 1/4" Bushing 1
5
68104 #50 Smal l Sprocket 1
6
N-157 1/2"-13 Whiz Flange Nut 8
7
68103 Deck Lift Sprocket #50 7
8
990710003 #50 Rear Deck Lift Chain 2
9
68217 #50 Front Deck Li ft Chain 2
10
990710002 #50 Ret urn Spring Chain 1
11
97455 200 lb. Return Spring 1
12
B-241 3/8"-16 Eye Bol t 1
13
15
18
15
17
REF # PART # DE SCRIPT ION QTY.
N-108 3/8"-16 Whiz F lange Nut 1
14
W-154 3/4" Flat Washer 4
15
B-239 3/4" -10x10" Bolt 1
16
B-238 3/4" -10x8.5" Bolt 1
17
N-158 3/4"-10 Nyloc Nut 2
18
68113 3/4"x31.5" Rod 1
19
10232 #50 Master Link 10
20
Loading...