Dixie Chopper LX2001-42, X2001-50, X2503-50, XF2700-50 Parts Manual

Serial Numbers

4044008

and Higher

Model #	____________________	Engine Model #	____________________
Serial #	____________________	Engine Serial #	____________________
Date Purchased ____________________		Engine Spec. #	____________________

LX, X, XF - 50 PARTS MANUAL

REV. 2

700030-2

January, 2004

Congratulations on your purchase of a DIXIE CHOPPER

lawn mower. We believe you have exercised excellent judgement, and are most appreciative of your patronage.

Your DIXIE CHOPPER Dealer is your #1 SOURCE for DIXIE CHOPPER parts and service !

Please call or visit your nearest authorized Dixie Chopper Dealer for additional service information.

AUTHORIZED DEALER

Let us know how you are getting along with your new CHOPPER! www.dixiechopper.com

Dixie Chopper reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products previously manufactured. Neither Dixie Chopper, nor its dealers, accept responsiblility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication.

CONTENTS

Quick Reference Parts	1
Decals	2
Decal Placement	5
Frame	6
Wheels & Tires	8
Foot Pedal	10
Deck Lift System	12
Hubs & Belts	14
Deck	15
OCDC	19
Transmission Frame	21
Transmission & Drive	25
Wheel Motor	26
Hydraulic Hose Diagram	27
Fuel System	29
Throttle Assembly	30
Body	31
Brake Assembly	37
Engine - Kohler	39
Kohler - Engine Oil Routing	42
Electrical Diagram - Kohler	43
Notes	44

LX, X, XF MODEL

QUICK REFERENCE PARTS

MODEL	LX2001-42	X2001-50	X2503-50	XF2700-50
Engine	Kohler 20Hp	Kohler 20Hp	Kohler 25Hp	Kohler 27Hp
Deck	42"	50"	50"	50"
Rear Tires	97452	400114	400114	97200
Rear Rims	97450	400118	400118	400014
Front Tires	97165	97165	97165	97165
Front Rims	10239	10239	10239	10239
Belts
Engine-Transmission	9907B41	9907B41	9907B41	9907B41
Engine-Deck	68081	9910B84	9910B84	9910B84
Deck	63203	9907B112	9907B112	9907B112
Filters
Fuel Filter	24-050-02	24-050-02	97392	97392
	24-050-10	24-050-10
Kohler Air Filter	47-083-03	47-083-03
Kohler Foam Filter	24-083-02	24-083-02
Nelson Air Filter Primary			25-083-01	25-083-01
Nelson Air Filter Secondary			25-083-04	25-083-04
Amsoil Oil Filter				60119
Zinga-Hydro Filter	68140	68140	68140	68140
Blades
Standard	63227-H	30227-H	30227-H	30227-H
Heavy-Duty	63227-N	30227-N	30227-N	30227-N
Various Parts ALL MODELS
Fiber Washer	W-101
Spindle Bearing	30218
Deck Roller (Ctr)	30240-O
Choke Control	20248
Throttle Cable	68249
Brake Cable (Single)	89991210001
Parking Brake Band	65244
Fuel Cap	600035
Control Lever Grip	20257

DECALS

	67404		97068		65415		800051
1		2			3	4

	5												6				7
	8												9

10	11

15 13

12

14

REF #	PART #	DESCRIPTION	QTY.
	30500	Decal Complete Set (Need Deck Size
		and Model Number)
1	67404	LX2001 Decal	1
2	97068	X2503 Decal	1
3	65415	X2001 Decal	1
4	800051	XF2700 Decal	1
5	800008	HP + 1 Decal (X2503 Back of Seat)	1
		(XF2700 on Right Front Fender)
6	65413	Patent Pending (T-Box)	1

REF #	PART #	DESCRIPTION	QTY.
7	97013	VTC Only (Oil Tank)	1
8	800015	Choke	1
9	800014	Ignition	1
10	800019	Roll & Seal Decal	1
11	264000200210	VTC	1
12	97072	OCDC Decal	1
13	800018	Docu-Tube Decal	1
14	97514	Horn Warning	1
15	800050	Right Fender Combo f/Cooler	1

DECALS (CONT’D)

42” CUT 50” CUT

16			17
					30229	DANGER
						PELIGRO
18		19		20		21
		CAUTION	CAUTION		0
					0
					8
	800048				0
					4
					7

PRECAUCION	PRECAUCION
22

	TO AVOID INJURY, READ		TO AVOID INJURY, READ	25
	DANGER OWNER’S MANUAL	DANGER
			OWNER’S MANUAL

Never mow near people Never carry passengers Never use when under influence of drugs or alcohol Set parking brake & remove key if leaving machine Avoid blade unless blade & engine are stopped

Use safely; machine is not a toy Avoid slippery or steep areas Look behind machine before backing

Keep safety devices in place and working Remove potential thrown objects

Know location and function of controls

LEA EL MANUAL DEL PELIGRO USUARIO PARA EVITAR

LESIONES.

For best performance, minimum engine RPM should be 3750 under no load.

Continuous operation below 3500 RPM will result in engine over-heating and an unacceptable quality cut. RPM may be reduced for trimming and/or other light load duties.

If the engine cannot maintain 3500 RPM, under a load, operator should reduce ground speed, consult manual, and/or contact your dealer for any questions or necessary adjustments.

NEVER MOW	NEVER MOW	NEVER MOW
SIDE HILL	UP HILL	SLOPE
OVER 5	OVER 10	OVER 15

STOP BLADE & BACK SLOWLY IF MACHINE STOPS GOING UPHILL

PELIGRO		LEA EL MANUAL DEL
		USUARIO PARA EVITAR
		LESIONES.
NUNCA CORTE EL	NUNCA CORTE CESPED		NUNCA CORTE CESPED
CESPED LATERALMENTE	CUESTA ARRIBA CON		EN PENDIENTES CON
CON UNA INCLINACION	UNA INCLINACION		UNA INCLINACION
MAYOR A 5	MAYOR A 10		MAYOR A 15	26
DETENGA LA CUCHILLA Y RETROCEDA LENTAMENTE SI LA MAQUINA DEJA DE IR CUESTA ARRIBA

WARRANTY TO BE USED ONLY TO COVER CORRECTION OF

MANUFACTURING DEFECTS. IT WILL NOT BE USED TO COVER

LACK OF MAINTENANCE, OPERATOR MIS-USE, NORMAL WEAR,

ACCIDENTS, CUSTOMER DIS-SATISFACTION OR TRANS-

PORTATION CHARGES TO AND FROM THE SERVICING DEALER.

23

24

REF #	PART #	DESCRIPTION	QTY.
16	65407	42" Cut (LX Only)	2
17	65408	50" Cut	2
18	800042	Belt Information	1
19	65422	Belt Route Decal	1
20	800020	American Flag Decal (Side Left Fender)	1

REF #	PART #	DESCRIPTION	QTY.
21	30229	Deck Danger Decal	2
22	800017	Big Wheel Flatlander Decal	1
23	800048	Decal - Right Fender	1
24	800047	Decal - Left Decal	1
25	30590	USA Decal (Rear Right Fender)	1
26	30586	Tractor Buster (Rear Left Fender)	1

DECALS (CONT’D)

29

30

27

28

REF #	PART #	DESCRIPTION	QTY.
27	800033	Floor Pan Decal	1
		X2503 & XF2700 (Only)	2
28	30573	Floor Pan Decal	1

REF #	PART #	DESCRIPTION	QTY.
29	800032	Fender Decal	2
30	30571	Fender Decal	2

DECAL PLACEMENT
		27
		28
			13	26	24
			7
			6		14
			5
25	23 15					20 29 30
					22
12					1	2	3	4
	10
	29	11		8			27
	30			9			28
				18
21				21
17 16	16
	17
19

LX FRAME

																12
												14		22
												15				13
	3											14	15	14		14
														16		15
													16	21		16
																17
	2														19	18 18 15
														18 20
														18
7		6	5	5	4
8	5		6
11	1		5
	4
10												4
								5	6	6	5	5
						7	4	5
9					8
	23

REF #	PART #	DESCRIPTION	QTY.
1	67100	Weldment - LX Frame	1
2	67250	Weldment - LX Transmission
		Frame	1
3	67401	LX Seat Pan	1
4	B-199	7/16"-20 x 2" Bolt	4
5	W-168	7/16" Hardened Flat Washer	8
6	N-135	7/16"-20 Nyloc Nut	4
7	B-108	3/8"-16x1" Bolt	2
8	W-160	10mm Flat Washer	2
9	N-108	3/8"-16 Whiz Flange Nut	2
10	67045	LX Round Bumper Weldment	1
11	67255	Plastic Bumper Cap	2
12	N-103-W	5/16"-18 Whiz Flange Nut	4

REF # PART #		DESCRIPTION	QTY.
13	72216	Pull Stop Weldment	1
14	W-113	5/16" Standard Flat Washer	4
15	B-156	5/16"-18x2" Bolt	4
16	N-110	1/2"-13 Nut	9
17	B-279	1/2"-13x12" Engine Adjustment Bolt	1
18	N-111	1/2"-13 Jam Nut	4
	98220	LX Belt Guide Assembly
19	98218	Weldment - Right LX Belt Guide	1
20	98217	Weldment - Left LX Belt Guide	1
21	72222	All Thread	2
22	W-107	3/8" ID. x 1 5/8" OD. Beveled Washer	1
23	400065	Tray - Standard Battery Box	1
	B-190	3/8"-16x1 1/2" Carriage Bolt	2
	N-108	3/8"-16 Whiz Flange Nut	2

X2001, XF2700, X2503

FRAME

		2			24
		3
		4
		5
			7	8
		6	6	7	26
		7	7
	9	8
10	11				25
		12			1
	27
		15			10

19

28 21

29

17

20	18

23 22

13

14

29

16

REF #	PART #	DESCRIPTION	QTY.
1	100025	Weldment - 50/60 Frame	1
2	400026	Weldment - Low Ride Seat Pan
		w/ Hinge	1
3	100007	Weldment - Low Ride
		Transmission Frame	1
4	B-229	3/8"-16 x 5" Bolt	2
5	N-107	3/8"-16 Nyloc Nut	2
6	N-135	7/16"-20 Nyloc Nut	4
7	W-168	7/16" Hardened Flat Washer	8
8	B-199	7/16"-20 x 2" Bolt	4
9	B-165	3/8"-16x2" Bolt	2
10	97169	Plastic Cap	2
11	10100-ST	Bumper - Square	1
	67045-60S	Bumper - 60" Solid (Optional)
12	N-108	3/8"-16 Whiz Flange Nut	2
13	N-103-W	5/16"-18 Whiz Flange Nut	4
14	72216	Pull Stop Weldment	1

REF # PART #			DESCRIPTION	QTY.
15	400065	Tray - Standard Battery Box		1
	B-190	3/8"-16x1 1/2" Carriage Bolt		2
	N-108	3/8"-16	Whiz Flange Nut	2
16	B-280	1/2"-13x14" Engine Adjustment Bolt		1
17	W-113	5/16" Standard Flat Washer		4
18	B-156	5/16"-18x2" Bolt		4
19	W-107	3/8" ID. x 1 5/8" OD. Beveled Washer		1
20	72220	Belt Guide Assembly (Incl # 21-23)
21	72217	Belt Guide Weldment		2
22	72222	All Thread		1
23	N-110	1/2"-13 Nut		6
24	400074	23Hp Kohler Crash Guard (X2503, XF2700)		1
25	B-204	3/8"-16	U-Bolt (X2503, XF2700)	4
26	N-160	3/8"-16	Coupling Nut (X2503, XF2700)	8
27	W-160	10MM Flat Washer		2
28	72222	All Thread		1
29	N-110	1/2"-13	Nut	7

LX WHEELS & TIRES

1

2 26

3

4

5

4

6

7

8

9

12

13

15 14

16

1719 18

27

10

11	14	23
	15
	13
		24	25
		22
	20	21

REF #	PART #	DESCRIPTION	QTY.
	68211	Tire Sealant (1 Liter Bottle)
		Front Tire (1 Liter)
		Rear Tire (2 Liter Optional)
1	10220	Dust Cap	2
2	N-142	Castle Nut	2
3	10207	Top Bearing	2
4	10206	Outer Bearing Race	4
5	F-100	3/16" Drive-In Grease Fitting	2
6	97171	Bottom Bearing	2
7	10208	Seal	2
8	100023	Front Fork Weldment	2
9	B-122	Bolt - 5/8"-11x7" Hex Head	2
10	N-115	Nut - 5/8"-11 Nyloc	2
11	97166	Front Tire Assembly	2
	97165	Front Tire
	10239	Rim
	10127-S	Valve Stem

REF #	PART #	DESCRIPTION	QTY.
12	67204	Inner Front Wheel Spacer	2
13	67205	Inner Front Wheel Bearing	4
14	10205	Outer Front Wheel Bearing	4
15	10203	Outer Front Wheel Spacer	4
16	97451	L. & R. CTR Tire Assembly	2
	97452	Titan CTR Tire
	97450	Titan Rim
	10127-S	Valve Stem
17	PB339303P	Wheel Motor Axle Nut
18	N-113	1/2"-20 Wheel Lug Nut	8
19	W-137	1"x2" Belliville Washer	2
20	67002	Wheel Flange w/studs	2
21	B-183	1 1/4" x 3/8" Allen Head Wheel Motor Bolt	8
22	W-138	3/8" ID. x 1" OD. Wheel Motor Square Washer	4
23	PW72546	1/4" Key
24	67114	Wheel Motor 14Cu.In.
25	N-127	3/8" Fine Thraed Wheel Motor Nut	8
26	W-131	1" ID x 1 1/2" OD x 1/8" Thick Washer	2
27	P-108	3/32" x 1 1/2" Cotter Pin	2

		X2001, X2503, XF2700
		1	WHEELS & TIRES
		2
		20	27
		3
		4
		5
		4
		6
		7
		8	10
			11	13
		9
			12
		11	15	24		26
		13
			14
		12			25
		16			23
				22
				21
		18	28
	17
		19
REF #	PART #	DESCRIPTION	QTY.	REF #	PART #	DESCRIPTION	QTY.
1	10220	Dust Cap	2	16	400019	Left Turf Boss III Assembly (XF2700)	1
2	N-142	Castle Nut	2		400020	Right Turf Boss III Assembly (XF2700)	1
3	10207	Top Bearing	2		97200	Turf Boss III Tire
4	10206	Outer Bearing Race	4		400014	Non-Reinforced Rim
5	F-100	3/8" Drive-In Grease Fitting	2		10127-S	Valve Stem
6	97171	Bottom Bearing	2		400115	24-10.5x10 All Trail Tire Assembly (X2001, X2503)	2
7	10208	Seal	2		400114	All Trail Tire Only
8	100023	Front Fork Weldment	2		400118	Rim
9	B-122	Bolt - 5/8"-11x7" Hex Head	2		10127-S	Valve Stem
10	N-115	Nut - 5/8"-11 Nyloc	2	17	PB339303P	Wheel Motor Axle Nut
11	67205	Inner Front Wheel Bearing	4	18	N-113	1/2"-20 Wheel Lug Nut	8
12	10205	Outer Front Wheel Bearing	4	19	W-137	1"x2" Belliville Washer	2
13	10203	Outer Front Wheel Spacer	4	20	W-131	1" ID x 1 1/2" OD x 1/8" Thick	2
14	67204	Inner Front Wheel Spacer	2	21	67002	Wheel Flange w/studs	2
15	97166	Front Tire Assembly	2	22	B-183	1 1/4" x 3/8" Allen Head Wheel Motor Bolt	8
	97165 Front Tire			23	W-138	3/8" ID. x 1" OD. Wheel Motor Square Washer	4
	10239	Rim		24	PW72546	1/4" Key
	10127-S	Valve Stem		25	67114	Wheel Motor 14Cu.In.
				26	N-127	3/8" Fine Thread Lock Nut	8

	68211	Tire Sealant (1 liter Bottle)
		Front Tire (1 Liter)
		Rear Tire (2 Liter Optional)
27	P-108	3/32" x 1 1/2" Cotter Pin	2
28	W-142	5"OD.x22 33/64"ID.x3/8" Thick Wheel Spacer (F/XF-50)	1

LX2001, X2001

FOOT PEDAL ASSEMBLY

18

13

16

17

1

14

15

4 5 6 7

12	3
11	2

8

9

10

REF #	PART #	DESCRIPTION	QTY.
1	10107-1/2	Kit - Foot Pedal	1
2	10225-2	Weldment - #50 Foot Lift Arm	1
3	10224-1	Pawl	1
4	990735020	Foot Pedal Lock (Incl. #5-#6)	1
5	W-164	.330 ID. x .570 OD. x .030 Wafer Spring Washer	1
6	N-144	5/16" Nylon Jam Nut	1
7	N-130	5/16"-18x3/4" Coupling Nut	1
8	10226-1	Lift Sprocket	1
9	10228-1	Pin	1

REF # PART #		DESCRIPTION	QTY.
10	F-100	3/8" Drive-In Grease Fitting	1
11	B-131	5/16"-18x1" Gr. 5 Bolt	1
12	W-113	5/16" Standard Flat Washer	1
13	68219	#50 Chain (Incl. Ref # 14)	1
14	10233	#50 Half Link	1
15	10232	#50 Master Link	1
16	10222	Spring	1
17	20217-25	Spring	1
18	30213	Cotter Pin	1

XF2700, X2503

FOOT PEDAL ASSEMBLY

	15	19
		1
		18
16			7
17
			4	5	6
		8	9

	14	3
13		2

10

11

12

REF #	PART #	DESCRIPTION	QTY.
1	10107-1/2	Kit - Foot Pedal	1
2	10225-2	Weldment - #50 Foot Lift Arm	1
3	10224-1	Pawl	1
4	990735020	Foot Pedal Lock (Incl. Ref # 5-6)	1
5	W-164	.330 ID. x .570 OD. x .030 Washer	1
6	N-144	5/16"-18 Nylon Jam Nut	1
7	300008	Deck Height Pointer	1
8	N-130	5/16"-18x3/4" Coupling Nut	1
9	300007	Deck Height Indicator	1
10	10226-1	Lift Sprocket	1

REF # PART #		DESCRIPTION	QTY.
11	10228-1	Pin	1
12	F-100	3/8" Drive-In Grease Fitting	1
13	B-131	5/16"-18x1" Gr. 5 Bolt	1
14	W-113	5/16" Standard Flat Washer	1
15	68219	#50 Chain (Incl. Ref # 16)	1
16	10233	#50 Half Link	1
17	10232	#50 Master Link	1
18	20217-25	Spring	1
19	30213	Cotter Pin	1

LX2001, X2001

DECK LIFT SYSTEM

		2
	5
		6
4	7	7
3	8
2	9
	9
1
	6
7	7
8
9
9

REF #	PART #	DESCRIPTION	QTY.
1	68107	3/4"x20" Lift Shaft	1
2	68103	#50x18T Sprocket	2
3	68104	#50x10T Sprocket	1
4	68105	Spacer 3/4"idx1"odx.3/8"	1
5	68106	Spacer 3/4"idx1"odx1 3/16"	1
6	68217	#50 Deck Hang Chain	2
7	10232	#50 Master Link	4
8	S-114	1/2"-13 Stud	2
9	N-157	1/2"-13 Whiz Flange Nut	4