Dixie Chopper LX2001-42, X2001-50, X2503-50, XF2700-50 Parts Manual

Serial Numbers

4044008

and Higher

Model # ____________________

Serial # ____________________

Date Purchased ____________________

LX, X, XF - 50 PARTS MANUAL

700030-2

Engine Model # ____________________

Engine Serial # ____________________

Engine Spec. # ____________________

REV. 2

January, 2004

Congratulations on your purchase of a DIXIE CHOPPER

lawn mower. We believe you have exercised excellent judgement, and are most appreciative of your patronage.

Your DIXIE CHOPPER Dealer is your #1 SOURCE for

DIXIE CHOPPER parts and service !

Please call or visit your nearest authorized Dixie Chopper Dealer for

additional service information.

AUTHORIZED DEALER

Let us know how you are getting along with your new CHOPPER!

www.dixiechopper.com

Dixie Chopper reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products previously manufactured. Neither Dixie Chopper, nor its dealers, accept responsiblility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication.

CONTENTS

Quick Reference Parts 1

Decals 2

Decal Placement 5

Frame 6

Wheels & Tires 8

Foot Pedal 10

Deck Lift System 12

Hubs & Belts 14

Deck 15

OCDC 19

Transmission Frame 21

Transmission & Drive 25

Wheel Motor 26

Hydraulic Hose Diagram 27

Fuel System 29

Throttle Assembly 30

Body 31

Brake Assembly 37

Engine - Kohler 39

Kohler - Engine Oil Routing 42

Electrical Diagram - Kohler 43

Notes 44

LX, X, XF MODEL

QUICK REFERENCE PARTS

MODEL

Engine Kohler 20Hp Kohler 20Hp Kohler 25Hp Kohler 27Hp

Deck 42" 50" 50" 50"

Rear Tires 97452 400114 400114 97200

Rear Rims 97450 400118 400118 400014

Front Tires 97165 97165 97165 97165

Front Rims 10239 10239 10239 10239

Belts

Engine-Transmission 9907B41 9907B41 9907B41 9907B41

Engine-Deck 68081 9910B84 9910B84 9910B84

Deck 63203 9907B112 9907B112 9907B112

Filters

Fuel Filter 24-050-02 24-050-02 97392 97392

Kohler Air Filter 47-083-03 47-083-03

Kohler Foam Filter 24-083-02 24-083-02

Nelson Air Filter Primary 25-083-01 25-083-01

Nelson Air Filter Secondary 25-083-04 25-083-04

Amsoil Oil Filter 60119

Zinga-Hydro Filter 68140 68140 68140 68140

LX2001-42 X2001-50 X2503-50 XF2700-50

24-050-10 24-050-10

Blades

Standard 63227-H 30227-H 30227-H 30227-H

Heavy-Duty 63227-N 30227-N 30227-N 30227-N

Various Parts ALL MODELS

Fiber Washer W-101

Spindle Bearing 30218

Deck Roller (Ctr) 30240-O

Choke Control 20248

Throttle Cable 68249

Brake Cable (Single) 89991210001

Parking Brake Band 65244

Fuel Cap 600035

Control Lever Grip 20257

DECALS

)

67404

1 2 3 4

5 6 7

8 9

10 11

13

12

97068

65415

800051

15

14

REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.

30500

Decal Complete Set

and Model Number)

67404 LX2001 Decal 1

1

97068 X2503 Decal 1

2

65415 X2001 Decal 1

3

800051 XF2700 Decal 1

4

800008

5

HP + 1 Decal

(XF2700 on Right Front Fender)

65413

6

Patent Pending

(Need Deck Size

(X2503 Back of Seat

(T-Box)

97013

7

800015 Choke 1

8

800014 Ignition 1

9

800019 Roll & Seal Decal 1

10

264000200210 VTC 1

11

97072 OCDC Decal 1

12

1

800018 Docu-Tube Decal 1

13

97514 Horn Warning 1

14

800050 Right Fender Combo f/Cooler 1

15

VTC Only

(Oil Tank

1

DECALS (CONT’D)

W

42” CUT

16 17

18 19 20 21

22

50” CUT

8 4 0 0 0 8

DANGER

Never mow near pe ople Never car ry passengers Never use when under influence of drugs or alcohol Set p arkin g br ake & r emove ke y if leavin g mach ine

Avoid b lade un less b lade & en gine ar e stoppe d

Use safely; machi ne is not a toy Avoid slipper y or steep area s

Look behind mach ine

Keep safety devic es in p lace a nd wor king

Remove potent ial thrown objects

Know location an d function of controls

PELIGRO

CAUTION

PRECAUCION

TO AVOID INJURY, READ

OWNER’S MANUAL

befor e backing

LEA EL MANUAL DEL

USUARIO PARA EVITAR

LESIONES.

CAUTION

PRECAUCION

DANGER

NEVER MOW

SIDE HILL

OVER 5

STOP BLADE & BACK SLOWLY IF MACHINE STOPS GOING UPHILL

PELIGRO

TO AV OID INJ URY, RE AD

OWNE R’S MA NUAL

NEVER MOW

UP HILL

OVER 10

USUARIO PARA EVITAR

NEVER MOW

OVER 15

LEA EL MANUAL DEL

LESIONES.

SLOPE

30229

8 0 0 0 4 7

DANGER PELIGRO

25

For best performance, minimum engine RPM should be 3750 under no load.

Continuous operati on below will result in en gine over-heating and an unacceptable quality cut. RPM may be reduced for trimming and/or other

If the engine cannot maintain , under a load, operator should reduce

ground speed, consult manual, and/or contact your dealer for any questions

3500 RPM

light load dut ies.

3500 RPM

or nec essar y adj ustmen ts.

NUNCA CORTE EL

CESPED LATERALMENTE

CON UNA INCLINACION

MAYOR A 5

DETEN GA L A CU CHI LLA Y R ETR OCED A LE NTAM ENTE SI LA MAQ UINA DEJ A DE IR CUE STA ARRI BA

ARRANTY TO BE USED O NLY TO COVER CORR ECTION OF

MANUFACTURI NG DEFECTS. IT WILL N OT BE USED TO C OVER

LACK OF M AINTENANCE, OPERATOR MIS -USE, NORMAL WEAR,

ACCIDENTS, CUSTOMER DIS-SATISFACTION OR TRANS-

PORTATION CHARGES TO AND FROM THE SERVICING DEALER.

NUNCA CORTE CESPED

CUESTA ARRIBA CON

UNA INCLINACION

MAYOR A 10

NUNCA CORTE CESPED

EN PENDIEN TES CON

UNA INCLINACION

MAYOR A 15

26

23 24

REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.

65407

16

65408 50" Cut 2

17

800042 Belt Information 1

18

65422 B elt Route Decal 1

19

800020

20

42" Cut

American Flag Decal

(LX On ly)

(Side Left Fender)

2

1

30229 Deck Danger Decal 2

21

800017 Big W heel Flatlander Decal 1

22

800048 Decal - Right Fender 1

23

800047 Decal - Left Decal 1

24

25

26

30590

30586

USA Decal

(Rear Right Fende r)

Tractor Bus ter

(Rear Le ft Fender)

1

DECALS (CONT’D)

29 30

27 28

REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.

800033 Floor Pan Decal 1

27

X2503 & XF2700

30573 Floor Pan Decal 1

28

(On ly)

2

800032 Fender Decal 2

29

30571 Fender Decal 2

30

DECAL PLACEMENT

27 28

12

25

13

26

7 6 5

1523

10

29

11

30

8

9

24

14

20 29 30

22

1 2 3 4

27 28

21

18

21

1617

19

16 17

LX FRAME

12

14

15

3

2

4

5

7

8

11

1

6

5

4

22

14

16

14

15

16

21

19

20

18

13 14 15 16 17

15

18

10

6

5

4

9

23

7

8

4

5

REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.

67100 Weldment - LX Frame 1

1

67250 Weldment - LX Transmission

2

Frame 1

67401 LX Seat Pan 1

3

B-199 7/16"-20 x 2" Bolt 4

4

W-168 7/16" Hardened Flat Washer 8

5

N-135 7/16"-20 Nyloc Nut 4 98220 LX Belt Guide Assembly

6

B-108 3/8"-16x1" Bolt 2

7

W-160 10mm Flat Washer 2

8

N-108 3/8"-16 Whiz Flange Nut 2

9

67045 LX Round Bumper Weldment 1

10

67255 Plastic Bumper Cap 2

11

N-103-W 5/16"-18 Whiz Flange Nut 4 B-190 3/8"-16x1 1/2" Carriage Bolt 2

12

72216 Pull St op Weldment 1

13

W-113 5/16" St andard Flat Washer 4

14

B-156 5/16"-18x2" Bolt 4

15

N-110 1/ 2"-13 Nut 9

16

B-279 1/2"-13x12" Engine Adjustment Bolt 1

17

N-111 1/ 2"-13 Jam Nut 4

18

98218 Weldment - Right LX Belt Guide 1

19

98217 Weldment - Left LX Belt Guide 1

20

72222 All Thread 2

21

W-107 3/8" ID. x 1 5/8" OD. Beveled Washer 1

22

400065 Tray - Standard Battery Box 1

23

N-108 3/ 8"-16 Whiz Flange Nut 2

X2001, XF2700, X2503

FRAME

2

24

3

4

5

8

7

6

7

9

11

10

8

12

1

26

25

27

15

10

19

21

28

29

20

22

23

17

18

13

14

29

16

REF # PART # DESCRIPTION Q TY. REF # PART # DESCRIPTION QTY.

100025 Weldment - 50/60 Frame 1

1

400026 Weldment - Low Ride Seat Pan B-190 3/8"-16x1 1/2" Carriage Bolt 2

2

w/ Hinge 1 N-108 3/8"-16 Whiz Flange Nut 2

100007 Weldment - Low Ride

3

Transmission Frame 1

B-229 3/8"-16 x 5" Bolt 2

4

N-107 3/8"-16 Nyloc Nut 2

5

N-135 7/16"-20 Nyloc Nut 4

6

W-168 7/16" Hardened Flat Washer 8

7

B-199 7/16"-20 x 2" Bolt 4

8

B-165 3/8"-16x2" Bolt 2

9

97169 Plastic Cap 2

10

10100-ST Bumper - Square 1

11

67045-60S

N-108 3/8"-16 Whiz Flange Nut 2

12

N-103-W 5/16"-18 W hiz Flange Nut 4

13

72216 Pull Stop W eldment 1

14

Bumper - 60" Solid

(Optional)

400065 Tray - Standard Battery B ox 1

15

B-280 1/2"-13x14" Engine Adjustment Bolt 1

16

W-113 5/16" Standard Flat Washer 4

17

B-156 5/16"-18x2" Bolt 4

18

W-107 3/8" ID. x 1 5/8" OD. Beveled Washer 1

19

72220

20

72217 Belt Guide Weldment 2

21

72222 All Thread 1

22

N-110 1/2"-13 Nut 6

23

400074

24

B-204

25

N-160

26

W-160 10MM Flat W asher 2

27

72222 All Thread 1

28

N-110 1/2"-13 Nut 7

29

Belt Guide As sembly

23Hp Kohler Crash Guard

3/8"-16 U-Bolt

3/8"-16 Coupling Nut

(Incl # 21-23)

(X2503, X F2700)

(X2503, XF2700)

(X2503, X F2700)

1

4

8

LX WHEELS & TIRES

16

15

14

1

27

2

26

3

4

5

4

6

7

8

9

10

14

11

23

15

12

13

24

25

22

21

20

19

18

67204 Inner Front Wheel Spacer 2

12

67205 Inner Front Wheel Bearing 4

13

10205 Outer Front W heel Bearing

14

10203 Outer Front W heel Spacer 4

15

97451 L. & R. CTR Tire Ass embly 2

16

PB339303P Wheel Motor Axle Nut

17

N-113 1/2"-20 W heel Lug Nut 8

18

W-137 1"x2" Belliville Washer 2

19

67002 W heel Flange w/studs 2

20

B-183 1 1/4" x 3/ 8" Allen Head Wheel Mot or Bolt 8

21

2

W-138 3/8" ID. x 1" OD. Wheel Motor Square Washer 4

22

PW 72546 1/4" Key

23

67114

24

N-127 3/8" Fine Thraed Wheel Motor Nut 8

25

W-131 1" ID x 1 1/2" OD x 1/8" Thick Washer 2

26

P-108 3/32" x 1 1/2" Cotter Pin 2

27

Wheel Motor 14Cu.In.

4

17

REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.

68211 Tire Sealant (1 Lit er Bottle)

Front Tire (1 Liter)

Rear Tire (2 Liter Optional)

10220 Dust Cap 2

1

N-142 Castle Nut 2

2

10207 Top Bearing 2 97452 Titan CTR Tire

3

10206 Outer Bearing Race 4 97450 Titan Rim

4

F-100 3/16" Drive-In Grease Fitting 2 10127-S Valve Stem

5

97171 Bott om Bearing 2

6

10208 Seal 2

7

100023 Front Fork W eldment 2

8

B-122 Bolt - 5/8"-11x7" Hex Head 2

9

N-115 Nut - 5/8"-11 Nyloc 2

10

97166

11

10239 Rim

10127-S Valve Stem

Front Tire Assembly

97165 Front Tire

X2001, X2503, XF2700

WHEELS & TIRES

1

2

20

3

4

5

4

6

7

8

9

11

13

12

16

18

17

27

10

14

28

13

11

12

24

15

23

22

21

26

25

19

REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.

10220 Dust Cap 2

1

N-142 Castle Nut 2 400020

2

10207 Top Bearing 2 97200 Turf Boss III Tire

3

10206 Outer Bearing Race 4 400014 Non-Reinforced Rim

4

F-100 3/8" Drive-In Grease Fitt ing 2 10127-S Valve Stem

5

97171 Bot tom Bearing 2 400115

6

10208 Seal 2 400114 All Trail Tire Only

7

100023 Front Fork Weldment 2 400118 Rim

8

B-122 Bolt - 5/8"-11x7" Hex Head 2 10127-S Valve Stem

9

N-115 Nut - 5/8"-11 Nyloc 2

10

67205 Inner Front Wheel Bearing 4

11

10205 Outer Front Wheel Bearing

12

10203 Outer Front Wheel Spacer 4

13

67204 Inner Front Wheel Spacer 2

14

15

97166

10127-S Valve Stem

Front Tire Assembly

97165 Front Tire

10239 Rim

4

2

400019

16

PB339303P Wheel Motor Axle Nut

17

N-113 1/2"-20 Wheel Lug Nut 8

18

W-137 1"x2" Belliville Washer 2

19

W-131 1" ID x 1 1/2" OD x 1/8" Thick 2

20

67002 Wheel Flange w/studs 2

21

B-183 1 1/4" x 3/8" Allen Head Wheel Mot or Bolt 8

22

W-138 3/8" ID. x 1" OD. Wheel Motor Square Was her 4

23

PW72546 1/4" Key

24

67114

25

N-127 3/8" Fine Thread Lock Nut 8

26

68211 Tire Sealant (1 liter Bottl e)

P-108 3/32" x 1 1/2" Cotter Pin 2

27

W-142

28

Left Turf Bos s III As s embly

Right Turf Boss III As sembl y

24-10.5x10 All Trail Tire As sembly

Wheel Motor 14Cu.In.

Front Tire (1 Liter)

Rear Tire (2 Liter Optional)

5"OD.x22 33/64"ID.x3/8" Thick W heel Spacer

(XF2700)

(X2001, X2503)

(F/XF-50)

1

2

1

LX2001, X2001

FOOT PEDAL ASSEMBLY

14

15

13

18

16

17

1

4 5 6

7

12

11

2

3

8

9

10

REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.

10107-1/2 Kit - Foot Pedal 1

1

10225-2 Weldment - #50 Foot Lift Arm 1

2

10224-1 Pawl 1

3

990735020

4

W-164 .330 ID. x .570 OD. x . 030 Wafer Spring Washer 1

5

N-144 5/16" Nylon Jam Nut 1

6

N-130 5/16"-18x3/4" Coupling Nut 1

7

10226-1 Lift Sprock et 1

8

10228-1 Pin 1

9

Foot Pedal Lock

(Incl. #5-#6)

1

F-100 3/8" Drive-In Grease Fit ting 1

10

B-131 5/16"-18x1" Gr. 5 Bolt 1

11

W-113 5/16" St andard Flat Washer 1

12

68219

13

10233 #50 Half Link 1

14

10232 #50 Mast er Link 1

15

10222 Spring 1

16

20217-25 Spring 1

17

30213 Cotter Pin 1

18

#50 Chain

(Incl. Ref # 14)

1

XF2700, X2503

FOOT PEDAL ASSEMBLY

16

17

13

15

12

14

19

1

18

7

4 5 6

8

9

3

2

10

11

REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.

10107-1/2 Kit - Foot Pedal 1

1

10225-2 Weldment - #50 Foot Lift Arm 1

2

10224-1 Pawl 1

3

990735020

4

W-164 . 330 ID. x .570 OD. x .030 Was her 1

5

N-144 5/16" -18 Nylon Jam Nut 1

6

300008 Deck Height Pointer 1

7

N-130 5/16" -18x3/ 4" Coupling Nut 1

8

300007 Deck Height Indicator 1

9

10226-1 Lift Sprocket 1

10

Foot Pedal Lock

(Incl. Ref # 5-6)

1

10228-1 Pin 1

11

F-100 3/8" Drive-In Grease Fitting 1

12

B-131 5/ 16"-18x1" Gr. 5 Bolt 1

13

W-113 5/16" Standard Flat Washer 1

14

68219

15

10233 #50 Half Link 1

16

10232 #50 Master Link 1

17

20217-25 Spring 1

18

30213 Cott er Pin 1

19

#50 Chain

(Incl . Ref # 16)

1

LX2001, X2001

DECK LIFT SYSTEM

2

5

6

4 3

2

1

6

7

8 9

9

7

8 9 9

REF # PART # DESCRIPTION QTY.

68107 3/4"x20" Lift Shaft 1

1

68103 #50x18T Sprocket 2

2

68104 #50x10T Sprocket 1

3

68105 Spacer 3/4"idx1"odx.3/8" 1

4

68106 Spacer 3/4"idx1"odx1 3/16" 1

5

68217 #50 Deck Hang Chain 2

6

10232 #50 Master Link 4

7

S-114 1/2"-13 Stud 2

8

N-157 1/2"-13 Whiz Flange Nut 4

9