Dixie Chopper LX2001-42, X2001-50, XF2300-50, XK2503-50 Parts Manual
Serial Numbers
3039028
and Higher
Model # ____________________
Serial # ____________________
Date Purchased ____________________
LX, X, 50/60 PARTS MANUAL
700004
Engine Model # ____________________
Engine Serial # ____________________
Engine Spec. # ____________________
June, 2003
Congratulations on your purchase of a DIXIE CHOPPER lawn
mower. We believe you have exercised excellent judgement, and are most
appreciative of your patronage.
Your DIXIE CHOPPER Dealer is your
#1 SOURCE for
DIXIE CHOPPER parts and service !
Please call or visit your nearest authorized Dixie Chopper Dealer for
additional service information.
AUTHORIZED DEALER
Let us know how you are getting along with your new CHOPPER!
www.dixiechopper.com
Dixie Chopper reserves the right to make changes or add improvements to its products at any time without
incurring any obligation to make such changes to products previously manufactured. Neither Dixie
Chopper, nor its dealers, accept responsiblility for variations which may be evident in the actual
specifications of its products and the statements and descriptions contained in this publication.
CONTENTS
6
7
W
W
Quick Reference Parts 1
Decals 3
Decal Placement
Frame
heels & Tires 10
Foot Pedal 13
Deck Lift System 15
Deck 17
Hubs & Belts 23
OCDC 25
Transmission Frame 28
Transmission & Drive 32
heel Motor 33
Hydraulic Hose Diagram 34
Fuel System 38
Body 39
Throttle Assembly 45
Brake Assembly 46
Engine - Kohler 48
Kohler - Engine Oil Routing 51
Engine - Kawasaki 52
Electrical Diagram - Kohler 53
Electrical Diagram - Kawasaki 54
Notes 55
LX, X, XF, 50/60 MODEL
QUICK REFERENCE PARTS
MODEL
Engine Kohler 20Hp Kohler 20Hp Kohler 23Hp Kaw 25Hp
Deck 42" 50" 50" 50"
Rear Tires 97452 400066 97200 400066
Rear Rims 97450 400067 400014 400067
Front Tires 97165 97165 97165 97165
Front Rims 10239 10239 10239 10239
Belts
Engine-Transmission 9907B41 9907B41 9907B41 9907B41
Engine-Deck 68081 9910B84 9910B84 9910B84
Deck 63203 9907B112 9907B112 9907B112
Filters
Fuel Filter 24-050-02 24-050-02 97392 49019-7001
Kohler Air Filter 47-083-03 47-083-03
Kohler Foam Filter 24-083-02 24-083-02
Nelson Air Filter Primary 25-083-01
Nelson Air Filter Secondary 25-083-04
Donaldson Air Filter
Kaw. Foam Air Filter 11013-7009
Kaw. Paper Air Filter 11013-7010
Amsoil Oil Filter 60119
Zinga-Hydro Filter 68140 68140 68140 68140
LX2001-42 X2001-50 XF2300-50 XK2503-50
Blades
Standard 63227H 30227-50H 30227-50H 30227-50H
Heavy-Duty 63227H 30227-50N 30227-50N 30227-50N
Various Parts ALL MODELS
Fiber Washer W-101
Spindle Bearing 30218
Deck Roller (Ctr) 30240-O
Choke Control 20248
Throttle Cable 68249
Brake Cable (Single) 89991210001
Parking Brake Band 65244
Fuel Cap 600035
Control Lever Grip 20257
LX, X, XF, 50/60 MODEL
QUICK REFERENCE PARTS
MODEL
Engine Kaw 25Hp Kohler 25Hp Kohler 25Hp
Deck 60" 50" 60"
Rear Tires 400066 400066 400066
Rear Rims 400067 400067 400067
Front Tires 97165 97165 97165
Front Rims 10239 10239 10239
Belts
Engine-Transmission 9907B41 9907B41 9907B41
Engine-Deck 9907B85 9910B84 9907B85
Deck 9907B130 9907B112 9907B130
Filters
Fuel Filter 49019-7001 97392 97392
Nelson Air Filter Primary 25-083-01 25-083-01
Nelson Air Filter Secondary 25-083-04 25-083-04
Kaw. Foam Air Filter 11013-7009
Kaw. Paper Air Filter 11029-7002
Amsoil Oil Filter
Zinga-Hydro Filter 68140 68140 68140
XK2503-60 X2503-50 X2503-60
Blades
Standard 30227-60H 30227-50H 30227-60H
Heavy-Duty 30227-60N 30227-50N 30227-60N
Various Parts ALL MODELS
Fiber Washer W-101
Spindle Bearing 30218
Deck Roller (Ctr) 30240-O
Choke Control 20248
Throttle Cable 68249
Brake Cable (single) 89991210001
Parking Brake Band 65244
Fuel Cap 600035
Control Lever Grip 20257
DECALS
REF # PA RT # DESCR IPTION Q TY. REF # PART # DESC RIPTION Q TY.
30500
67404 LX2001 D ecal 1
1
97068 X2503 Dec al 1
2
65415 X2001 Dec al 1
3
97510 XF2300 D ecal 1
4
800027 XK2503 Decal
5
800008 HP + 1 Dec al 1
6
Dec al Co m ple te S e t (Nee d D eck S ize
and Model Number)
30591 W arranty Notice 1
7
65413 P atent Pending (T-Box) 1
8
800015 Chok e 1
9
40118 Fuel Caution 2
10
800014 Ignition 1
11
97160 RP M Notice 1
12
30588 Hillside Danger 1
13
97013 V TC Only (Oil Tank) 1
14
264000200210 VTC 1
15
DECALS (CONT’D)
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
63401 Throttle 1
16
63402 Brake & Steering 1
17
800042 Belt Information 1
18
97514 Low Oil Warning (XF Only) 1
19
65408 50" Cut 2
20
30585 Fender Caution 2
21
30229 Deck Danger Decal 2
22
65407 42" Cut (LX Only) 2
23
30573 Floor Pan Decal 1
24
30571 Fender Dec al 2
25
30586 Tractor Buster Decal (Rear Left Fender) 1
26
30590 US A Dec al (Rear Right Fender) 1
27
65422 Belt Route Decal 1
28
65409 60" Cut Decal 2
29
DECALS (CONT’D)
RE F # PART # DE S CRIPTION QTY . RE F # P ART # DE S CRIPTION QTY.
30 800020 American Flag Decal (Side Left Fender) 1 33 800018 Docu-Tube Decal 1
31 800017 Big Wheel Flatlander Decal 1 34 9707 OCDC Decal 1
32 800019 Roll & Seal Decal 1
DECAL PLACEMENT
24
26
8
33
14
27
16
10
12
17
19
25
30
22
34
31
11
21
7
10
32
25
15
11
6
9
18
22
20
23
29
24
1
2 3 4
5
29
23
20
28
LX FRAME
12
14
16
15
22
21
14
16
18
18
20
19
18
18
13
14
15
16
17
15
15
14
3
2
4
5
5
7
8
11
1
6
6
5
5
4
10
6
5
5
4
9
23
7
8
5
5
6
REF # PART # DESCRIPTION QTY. REF #
67100 Weldment - LX Frame 1
1
67250 Weldment - LX Transmis sion
2
Frame 1
67401 LX Seat Pan 1
3
B-199 7/16"-20 x 2" Bolt 4
4
W-168 7/16" Hardened Flat Was her 8
5
N-135 7/16"-20 Nyloc Nut 4
6
B-131 5/16"-18 x1" Bolt 2
7
W-160 10mm Flat Washer 2
8
N-103W 5/16"-18 Whiz Flange Nut 2
9
67045 LX Round Bumper W eldment 1
10
67255 Plastic Bumper Cap 2 B-190 3/8"-16x1 1/2" Carriage Bolt 2
11
N-103W 5/16"-18 Whiz Flange Nut 4 N-108 3/8"-16 Whiz Flange Nut 2
12
13
14
15
16
17
18
19
20
21
22
23
4
ART # DESCRIPTION QTY.
72216 Pull Stop W eldment 1
W-113 5/16" Standard Flat Washer 4
B-156 5/16"-18x2" Bolt 4
N-110 1/2"-13 Nut 9
40221 Engine Adjustment Bolt 1
N-111 1/2"-13 Jam Nut 4
98218 Weldment - Right LX Belt Guide 1
98217 Weldment - Left LX Belt Guide 1
72222 All Thread 2
W-107 Shark-Tooth Belleville W asher 1
400065 Tray - Standard Battery Box 1
X2001 FRAME
15
14
16
23
24
18
17
19
20
17
22
25
11
10
12
13
4
9
21
2
3
5
6
7
8
1
25
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
65100 Weldment - X Frame 1
1
400026 Weldment - Low Ride Seat Pan
2
w/ Hinge 1
100007 Weldment - Low Ride
3
Transmis sion Frame 1
B-229 3/8"-16 x 5" Bolt 2
4
N-107 3/ 8" -16 Nyloc Nut 2
5
N-135 7/16"-20 Nyloc Nut 4
6
W-168 7/16" Hardened Flat Washer 8 B-190 3/8"-16x1 1/ 2" Carriage Bolt 2
7
B-199 7/ 16"-20 x 2" Bolt 4 N-108 3/8"-16 Whiz Flange Nut 2
8
10100-ST Bumper 1
9
W-160 10mm Flat Washer 2
10
B-179 3/ 8"-16x2 1/ 2" Bolt 2
11
N-108 3/8"-16 Whiz Flange Nut 2
12
400008 Mount - Floor Pan Hinge Frame 2
13
W-107 Shark-Tooth Belleville Washer 1
14
72220 Belt Guide Assenbly
15
72217 Belt Guide Weldment 2
16
N-110 1/2"-13 Nut 13
17
72222 All Thread 2
18
N-103W 5/16"-18 Whiz Flange Nut 4
19
72216 Pull Stop Weldment 1
20
400065 Tray - Standard Battery Box 1
21
40221 Engine Adjustment Bolt 1
22
W-113 5/16" Standard Flat Washer 4
23
B-156 5/16"-18x2" Bolt 4
24
97169 PLUG - F/ Bumper 2
25
XF2300, XK2503, X2503
#
3
FRAME
2
24
3
4
5
8
7
6
6
7
7
7
9
11
10
8
12
1
26
25
9A
15
10
19
21
13
14
13
16
17
20
23
REF # PART # DESCRIPTION QTY. REF #
1 100025 W eldment - 50/60 Frame 1 14 72216 Pull Stop W eldment 1
2 400026 W eldment - Low Ride Seat Pan 15 400065 Tray - Standard Battery Box 1
w/ Hinge 1 B-190 3/8"-16x1 1/2" Ca rriag e Bolt 2
3 100007 W eldment - Low Ride N-108 3/8"-16 Whiz Flange Nut 2
Transmission Frame 1 16 40221 Engine Adjustment Bolt 1
B-229 3/8"-16 x 5" Bolt 2
4
N-107 3/8"-16 Nyloc Nut 2
5
6 N-135 7/16"-20 Nyloc Nut 4 19 W -107 Shark-Tooth Belleville Washer 1
7 W -168 7/16" Hardened Flat Washer 8 20 72220 Belt Guide Assembly
8 B-199 7/16"-20 x 2" Bolt 4 21 72 217 Belt Guide W eldm ent 2
B-165 3/8"-16x2" Bolt 2
9
9a W -160 10MM Flat W asher 2 23 N-110 1/2"-13 Nut 13
10 97169 Plastic Cap 2 24 400047
67045-X Bumper - Square 1 400074
11
67045-60S
12 N-108 3/8"-16 Whiz Flange Nut 2 26 N-160 3/8"-16 Coupling Nut 8
13 N-103W 5/16"-18 Whiz Flange Nut 4
Bumper - 60" Solid
(Optional)
ART
W -113 5/16" Standard Flat W asher 4
17
B-156 5/16"-18x2" Bolt 4
18
722 22 A ll Thread 2
22
25Hp Kawasaki Crash Guard (XK2503)
23Hp Kohler Crash Guard
25 B-204 3/8"-16 U-Bolt 8
DESCRIPTION QTY.
18
22
(XF2300, X250
1
1
LX WHEELS & TIRES
16
15
14
1
2A
2
3
4
5
4
6
7
8
9
10
14
11
23
15
12
13
13
25
24
22
21
20
19
17
18
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
68211 Tire Sealant (1 Liter Bottle) 1
Front Tire (1 Liter)
Rear Tire (2 Liter O ptional)
10220 Dust Cap 2
1
N-142 1" Slotted Hex Nut 2
2
P-108 Cotter Pin 2 97452 Titan CTR Tire
2A
10207 Top Bearing 2 97450 Titan Rim
3
10206 Outer Bearing Race 4 10127-S Valve Stem
4
F-100 Grease Fitting 2
5
97171 Bottom Bearing 2
6
10208 Oil S eal 2
7
100023 Front Fork Weldment 2
8
B-122 Bolt - 5/8"-11x7" Hex Head 2
9
N-115 Nut - 5/8"-11 Nyloc 2
10
11
97166
10239 Rim
10127-S Valve Stem
Front Tire Ass embly
97165 Front Tire
2
67204 Inner Front W heel Spacer 2
12
67205 Inner Front W heel Bearing 4
13
10205 Outer Front W heel Bearing
14
10203 Outer Front W heel Spacer 4
15
97451 L. & R. CTR Tire Ass embly 2
16
PB 339303P W heel Motor Axle Nut 2
17
N-113 Lug Nut 8
18
97159 B rake Drum 1
19
67002 W heel Flange w/studs 2
20
B-183 W heel Motor Bolt 8
21
W -138 W heel Motor Square W asher 8
22
PW 72546 1/4" Key 2
23
67114
24
N-127 W heel Motor Nut 8
25
W heel Motor 14Cu.In.
4
2
X2001, XK2503, X2503
WHEELS & TIRES
17
16
15
14
18
12
13
1
2
3
4
5
4
6
7
8
9
10
2A
19
11
14
15
13
25
24
23
22
21
20
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
68211 Tire Sealant (1 Liter Bottle) 1
Front Tire (1 Liter)
Rear Tire (2 Liter Optional)
10220 Dust Cap 2
1
N-142 1" Slotted Hex Nut 2
2
P-108 Cotter Pin 2 400048 L/R Turfpro Tire Assembly 2
2A
10207 Top Bearing 2 400066 Turfpro Tire
3
10206 Outer Bearing Race 4 400067 Rim
4
F-100 Grease Fitting 2 10127-S Valve Stem
5
97171 Bottom Bearing 2
6
10208 Oil Seal 2
7
100023 Front Fork Weldment 2
8
B-122 Bolt - 5/8"-11x7" Hex Head 2
9
N-115 Nut - 5/8"-11 Nyloc 2
10
11
97166
10239 Rim
10127-S Valve Stem
Front Tire Assembly
97165 Front Tire
2
67204 Inner Front Wheel Spacer 2
12
67205 Inner Front Wheel Bearing 4
13
10205 Outer Front Wheel Bearing
14
10203 Outer Front Wheel Spacer 4
15
16
PB339303P W heel Motor Axle Nut 2
17
N-113 Lug Nut 8
18
67266 Brake Drum 1
19
67002 Wheel Flange w/studs 2
20
B-183 Wheel Motor Bolt 8
21
W-138 W heel Motor Square Washer 8
22
PW72546 1/4" Key 2
23
67114
24
N-127 Wheel Mot or Nut 8
25
XK2503 / X2503 / X2001
Wheel Motor 14Cu.In.
4
2
XF2300 WHEELS & TIRES
1
2
3
4
2A
5
4
6
7
8
10
13
11
9
24
12
11
13
12
15
16
14
26
25
23
22
21
18
17
20
19
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
10220 Dust Cap 2
1
N-142 1" Slotted Hex Nut 2
2
P-108 Cotter Pin 2 400020 Right Turf Boss III As s em bly 1
2A
10207 Top Bearing 2 97200 Turf Boss III Tire
3
10206 Outer Bearing Race 4 400014 Non-Reinforced Rim
4
F-100 Grease Fitting 2 10127-S Valve Stem
5
97171 Bottom Bearing 2
6
10208 Oil Seal 2
7
100023 Front Fork W eldment 2
8
B-122 Bolt - 5/8"-11x7" Hex Head 2
9
N-115 Nut - 5/8"-11 Nyloc 2
10
67205 Inner Front Wheel Bearing 4
11
10205 Outer Front Wheel Bearing
12
10203 Outer Front Wheel Spacer 4
13
14
97166
10239 Rim 68211 Tire Sealant (1 liter Bottle) 1
10127-S Valve Stem Front Tire (1 Liter)
Front Tire Assembly
97165 Front Tire
4
2
67204 Inner Front Wheel Spac er 2
15
400019 Left Turf Boss III Assembly 1
16
PB339303P W heel Motor Axle Nut 2
17
N-113 Lug Nut 8
18
W -142 Spacer - Wheel Motor (left side) 1
19
67266 Brake Drum 2
20
67002 W heel Flange w/studs 2
21
B-183 W heel Motor B olt 8
22
W-138 Wheel Motor Square Washer 8
23
PW 72546 1/4" Key 2
24
67114
25
N-127 W heel Motor Nut 8
26
Wheel Motor 14Cu.In.
Rear Tire (2 Liter Optional)
2
LX2001, X2001
FOOT PEDAL ASSEMBLY
15
14
13
18
16
17
1
4 5 6
7
12
11
2
3
8
9
10
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
10107-1/2 Kit - Foot Pedal 1
1
10225-2 Weldment - #50 Foot Lift Arm 1
2
10224-1 Pawl 1
3
990735020 Foot Pedal Lock 1
4
W-164 W asher 1
5
N-144 Nut 1
6
N-130 Coupling Nut 1
7
10226-1 Lift Sprocket 1
8
10228-1 Pin 1
9
F-100 Grease Fitting 1
10
B-131 Bolt 1
11
W-113 Washer 1
12
68219 #50 Chain 1
13
10233 #50 Half Link 1
14
10232 #50 Master Link 1
15
10222 Spring 1
16
20217-25 Spring 1
17
30213 Cotter Pin 1
18
XF2300, XK2503, X2503
FOOT PEDAL ASSEMBLY
17
16
13
15
12
14
19
1
18
7
4 5 6
8
9
3
2
10
11
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
10107-1/2 Kit - Foot Pedal 1
1
10225-2 Weldment - #50 Foot Lift Arm 1
2
10224-1 Pawl 1
3
990735020 Foot Pedal Lock 1
4
W-164 Washer 1
5
N-144 Nut 1
6
300008 Deck Height Pointer 1
7
N-130 Coupling Nut 1
8
300007 Deck Height Indicator 1
9
10226-1 Lift Sprocket 1
10
10228-1 Pin 1
11
F-100 Grease Fitting 1
12
B-131 Bolt 1
13
W-113 Was her 1
14
68219 #50 Chain 1
15
10233 #50 Half Link 1
16
10232 #50 Master Link 1
17
20217-25 Spring 1
18
30213 Cotter Pin 1
19
LX2001, X2001
DECK LIFT SYSTEM
2
5
6
4
3
2
1
6
7
7
8
9
9
7
7
8
9
9
REF # PART # DESCRIPTION QTY.
68107 3/4"x20" Lift Shaft 1
1
68103 #50x18T Sprocket 2
2
68104 #50x10T Sprocket 1
3
68105 Spacer 3/4"idx1"odx.3/8" 1
4
68106 Spacer 3/4"idx1"odx1 3/16" 1
5
68217 #50 Deck Hang Chain 2
6
10232 #50 Master Link 4
7
S-114 1/2"-13 Stud 2
8
N-157 1/2"-13 Whiz Flange Nut 4
9
Loading...