Dixie Chopper LX2001-42, X1701-50, X2001, XF2300-50 Parts Manual

Serial Numbers
2037200
and Higher
Model # ____________________
Serial # ____________________
Date Purchased ____________________
LX, X, XF-50 PARTS MANUAL
700004
Engine Model # ____________________
Engine Spec. # ____________________
April , 2002
Congratulations on your purchase of a DIXIE CHOPPER lawn
mower. We believe you have exercised excellent judgement, and are most appreciative of your patronage.
Your DIXIE CHOPPER Dealer is your
#1 SOURCE for
DIXIE CHOPPER parts and service !
Please call or visit your nearest authorized Dixie Chopper Dealer for
additional service information.
AUTHORIZED DEALER
Let us know how you are getting along with your new CHOPPER!
www.dixiechopper.com
Dixie Chopper reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products previously manufactured. Neither Dixie Chopper, nor its dealers, accept responsiblility for variations which may be evident in the actual specifica­tions of its products and the statements and descriptions contained in this publication.
CONTENTS
Qui ck R ef er ence Parts 1 Decals 2 Decal Placement 4 Frame 5 Wheel s & Ti res 8 Foot P edal 11 Deck Li f t S y stem 13 Deck 15 Hubs & Belts 21 50" OCD C 22 Tr ans m i s s ion Frame 23 Tr ans m i s s ion & Dri v e 27 Wheel Motor 28 Hydraul ic Hose D i agram 29 Fuel/Throttle 32 Body 33 Brake Assem bly 39 Eng i ne - Kohl er 41 Electri cal D i agram - Kohl er 44
LX, X, XF-50 MODEL
QUICK REFERENCE PARTS
MODEL
Engi ne Kohler 20Hp Kohler 17Hp Kohler 20Hp Kohler 23Hp Deck 42" 50" 50" 50" Rear T ires 97452 97452 97452 97200 Rear Ri m s 97450 97450 61238 400014 Front Tires 10157 10157 10157 T/R - #97166 Front Rim s 10239 10239 10239 10239
Belts Engi ne- Transmi ssion 9907B41 9907B41 9907B 41 9907B41 Engi ne- Deck 68081 9910B84 9910B 84 68082 Deck 63203 9907B112 9907B112 9907B 112
Filters Fuel Fil ter 24-050-02 24-050-02 24-050-02 97392 Donalds on Ai r Filter 90122 Am soi l Oi l Fil ter 60119 Zi nga-H ydro Fil ter 68140 68140 68140 68140
LX2001-42 X1701-50 X2001 XF2300-50
Blades Standard 63227H 30227-50H 30227-50H 30227-50H Heavy-Duty 63227H 30227-50N 30227-50N 30227-50N
Various Parts ALL MODELS Fiber Washer W -101 Spi ndle Bearing 30218 Deck Rol l er (Ctr) 30240- O Choke Control 20248 Throttle C abl e 68249 Brake Cabl e 89991210001 Parki ng Brake B and 65244 Fuel Cap 40117-1 Control Lever G rip 20257
DECALS
REF # PAR T # D ESC RIPTION Q TY. REF # PAR T # DESC RIPTION QTY .
67404 LX2001 1
1
97515 X1701 1
2
65415 X2001 Front Panel 1
3
97510 XF2300 1
4
65406 Parking Brake Caution 1
5
30591 W arranty N otice 1
6
65413 Patent Pending 1
7
800015 Choke 1
8
40118 Fuel Caution 2
9
800014 Ignition 1
10
97160 RP M Notice 1
11
30588 Hillside Danger 1
12
97013 VTC O nly 1
13
264000200210 VTC 1
14
DECALS (CONT’D)
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
63401 Throttle 1
15
63402 B rake & S teering 1
16
990765438 B elt Information 1
17
97514 Low O il W arning (XF O nly) 1
18
65408 50" C ut 2
19
30585 Fen der Caution 2
20
30229 Dec k Danger Decal 2
21
65407 42" Cu t (LX Only) 2
22
30573 Floor Pa n Dec al 1
23
30571 Fend er Decal 2
24
30586 Tractor Bus ter Decal 1
25
30590 US A Dec al 1
26
65422 B elt Route Dec al 1
27
DECAL PLACEMENT
7
T-Box
13
Oil Tank
Rear Left
25
Fender
Rear Right
26
Fender
5
12
16
11
20
6
9
24
14
15
10
17
18
Side Left
24
Fender
1
2 3 4
8
23
19
22
21
19
22
27
LX FRAME
12
14
16
15
22
21
14
16
18
18
20
19
18
18
13 14 15 16 17
15
15
14
3
2
1
7
8
10
11
6
5
4
4
5
5
6
5
6
6
5
5
4
7
8
9
REF # PART # DESCRIPTION QTY. REF #
67100 Weldm ent - LX Frame 1
1
67250 Weldm ent - LX Trans m iss ion
2
Frame 1
67401 LX Seat P an 1
3
B-199 7/16"-20 x 2" B olt 4
4
W -168 7/16" Hardened Flat W as her 8
5
N-135 7/16"-20 Nyloc Nut 4
6
B-131 5/16"-18 x1" B olt 2
7
W -160 10m m F lat Washer 2
8
N-103W 5/16" -18 W hiz Flange Nut 2
9
67045 LX Roun d B um p er Weldm ent 1
10
67255 P las t ic B um per Cap 2
11
12 13 14 15 16 17 18 19 20 21 22
4
5
5
ART # DESCRIPTION QTY.
N-103W 5/16"-18 W hiz F lange Nut 4 72216 Pul l S top We ldm ent 1 W -113 5/16" Standard F lat Wa s her 4 B-156 5/1 6"-18x 2" B olt 4 N-110 1/2"-13 Nut 9 40221 Engi ne A d jus t m ent Bolt 1 N-111 1/ 2" -13 Jam Nu t 4 98218 W eld m ent - Right LX B elt Guide 1 98217 W eld m ent - Left LX B elt Gui de 1 72222 A ll Thread 2 W -107 Shark-Tooth Belleville W as her 1
16
17
15
19
18
14
13
X1701 FRAME X2001 FRAME
2
3
9
10
11
12
4
5
8
7
7
6
6
7
7
20
21
23
22
1
22
20
8
21
8
7
19A
7
7
8
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
65100 We ldm ent - X Frame 1
1
400026 We ldment - Low Ride S eat Pan
2
w/ Hinge 1
100007 We ldment - Low Ride
3
Trans m i ss ion Fram e 1
B-229 3/ 8" -16 x 5" Bolt 2
4
N-107 3/ 8"-16 Nyloc Nut 2
5
N-135 7/16"-20 Ny l oc Nut 4
6
W-168 7/16" Hardened Fl at Wa s her 8
7
B-199 7/16"-20 x 2" Bolt 4
8
N-103W 5/ 16" -18 Whiz Flange Nut 4
9
72216 Pul l Stop Weldm ent 1
10
N-110 1/ 2"-13 Nut 1
11
40221 Engine A dj ustm ent Bol t 1
12
W-113 5/16" Standard Flat W asher 4
13
B-156 5/16" -18x2" Bo l t 4
14
W-107 Shark-Tooth Bel leville Washer 1
15
72220 Belt G uid e A s sembl y 1
16
72217 Belt Gui de Weldm ent 2
17
72222 All Thread 2
18
N-110 Nut 12
19
400008 Mount - Fl oor Pan Hinge Fram e 2
19A
Standard on X2001. Optional on X1701.
97169 Plasti c Cap 2
20
N-108 3/ 8" -16 Standard F l at Was her 8
21
B-247 3/8"-16x2.375" U Bolt 4
22
222001020428 St andard Dut y Bum per Weldment 1
23
7
6
6
10
XF2300 FRAME
2
3
4
5
8
7
6
7
9
8
11
12
76
7
1
19
21
17
20
REF # PART # DESCRIPTION QTY. REF # PART # DESCR I PTI ON QTY.
65100-F Weldment - XF Frame 1
1
400026 W eldment - Low Rid e S eat P an
2
w/ Hinge 1
100007 W eldment - Low Rid e
3
Trans m is sion F rame 1
B-229 3/8" -16 x 5" B o lt 2
4
N-107 3/ 8" -16 Ny loc Nut 2
5
N-135 7/ 16"-20 Ny loc Nut 4
6
W -168 7/16" Hardened Fl at Was her 8
7
B-199 7/16" -20 x 2" B olt 4
8
B-165 3/8"-16x2" Bolt 2
9
W -113 5/16" S t andard Fla t Washer 2 97169 Plastic Cap 2
10
67045-X Bu m per - S quare 1
11
N-108 3/8" -16 W hiz F lange Nut 2
12
N-103W 5/16" -18 Whiz F lange Nut 4
13
72216 Pull S t op Weld m ent 1
14
N-110 1/2"-13 Nut 1
15
40221 Engine A d jus t m ent B olt 1
16
W -113 5/16" Standard Flat W as her 4
17
B-156 5/16"-18x2" B olt 4
18
W -107 Shark -Tooth Belleville Washer 1
19
72220 Belt G uid e A s s embly 1
20
72217 B elt Guide Weldm ent 2
21
72222 A ll Thread 2
22
N-110 1/2" -13 Nut 12
23
22
23
18
13
14
15
16
16
y
15
14
13
12
LX WHEELS & TIRES
2A
1 2 3 4
5
4
6
7 8
9
10
14
11
15
13
25
24
23
22
21
20
19
Tire Sealant - Part#68211 1 Liter Bottle Front Tire @ 1 Liter Rear Tire @ 2 Liter (Optional)
17 18
REF # PART # DE SCRIPTION QTY. REF # PART # DESCRIP TION QTY .
10220 Dus t Cap 2
1
N-142 1" Slotted Hex Nut 2
2
P-108 Cotter P i n 2
2A
10207 Top Bearing 2
3
10206 Out er Bearing Race 4 97452 Tit an CTR Tire 2
4
F-100 Grease Fitting 2 97450 Titan Rim 2
5
97171 B ot t om B earing 2 10127-S Valve Stem 2
6
10208 Oi l S eal 2
7
97170 Front Fork Wel dm en t 2
8
B-122 Bolt - 5/8" -11x 7" Hex Head 2
9
N-115 Nut - 5/8" -11 Nyl oc 2
10
N/A
11
10239 Rim 2
10127-S Valve S t em 2
67204 Inner Front W hee l S pacer 2
12
Front Tire Assembl
10157 Front Tire 2
2
67205 Inner Front Wheel B eari ng 4
13
10205 Out er Fron t Wheel B e arin g
14
10203 Outer Front Wheel Spac er 4
15
97451 L. & R. CTR Tire As s em b l y 2
16
PB339303P Wheel Mot or Axle Nut 2
17
N-113 Lug Nut 8
18
97159 Brake Drum 1
19
67002 W h eel Flange w/studs 2
20
B-183 Wheel Mot or B ol t 8
21
W-138 Wheel Motor Square W asher 8
22
PW 72546 1/4" Key 2
23
67114
24
N-127 Wheel Motor Nut 8
25
Wheel Motor 14Cu.In.
4
2
16
15
14
13
X1701 WHEELS & TIRES X2001 WHEELS & TIRES
1 2 3 4
5 4
6
7 8
9
12
2A
10
14
11
15
13
23
22
21
20
Tire Sealant - Part#68211 1 Liter Bottle
19
Front Tire @ 1 Liter Rear Tire @ 2 Liter (Optional)
24
17 18
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
10220 Dus t Cap 2
1
N-142 1" S lot ted Hex Nut 2 97451 L/R Titan CTR Tire Ass em bly 2
2
P-108 Cotter Pin 2 97452 Titan CTR Tire 2
2A
10207 Top Bearing 2 97450 Titan Rim 2
3
10206 Out er Bearing Race 4 10127-S V alve S tem 2
4
F-100 Greas e F itt ing 2
5
97171 B ot tom B earing 2 97457 L/R Titan CTR Tire Assem bly 2
6
10208 Oil S eal 2 97452 Titan CTR Tire 2
7
97170 Front F ork Weldment 2 61238 Rim 2
8
B-122 Bolt - 5/8" -11x7" Hex Head 2 10127-S Valve Stem 2
9
N-115 Nut - 5/8"-11 Nyloc 2
10
N/A
11
10239 Rim 2
10127-S Valve St em 2
67204 Inner Front Wheel S pacer 2
12
67205 Inner Front Wheel B earing 4
13
10205 Out er Front W heel Bearing
14
10203 Out er Front W heel S pacer 4
15
Front Tire Assembly
10157 Front Tire 2
2
4
16
PB 339303P Wheel Mot or Ax le Nut 2
17
N-113 Lug Nut 8
18
67266 B rak e Drum 1
19
67002 W heel Flange w/s t uds 2
20
B-183 Wheel M o t or B olt 8
21
W -138 Wheel M ot or S qu are Was her 8
22
PW72546 1/ 4" K ey 2
23
67114
24
N-127 Whe el M ot or Nut 8
25
W heel Mot or 14Cu.In.
X1701
X2001
2
XF2300 WHEELS & TIRES
2A
1
2
3
4
5
4
6
7
8
10
9
11
13
24
12
14
26
25
23
22
21
17
18
16
13
15
12
11
20
19
Tire Sealant - Part#68211 1 Liter Bottle Front Tire @ 1 Liter Rear Tire @ 2 Liter (Optional)
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
10220 Dust Cap 2
1
N-142 1" Slotted Hex Nut 2
2
P-108 Cotter Pin 2 400020 Right Turf Boss III Assembly 1
2A
10207 Top Beari ng 2 97200 Turf Boss III Ti re 2
3
10206 Outer Beari ng Rac e 4 400014 Non-Reinforced Rim 2
4
F-100 Grease Fitting 2 10127-S Val ve Stem 2
5
97171 Bottom Bearing 2 68211 Tire Sealant (1 liter) 4
6
10208 Oil Seal 2
7
97170 Front Fork Weldment 2
8
B-122 Bolt - 5/8"-11x7" Hex Head 2
9
N-115 Nut - 5/8"-11 Nyloc 2
10
67205 Inner Front Wheel Bearing 4
11
10205 Outer Front Wheel Bearing
12
10203 Outer Front Wheel Spacer 4
13 14
97166
10239 Rim 2
Front Tire Assembly
68211 Tire Sealant (1 liter) 2
4
2
67204 Inner Front Wheel Spacer 2
15
400019 Left Turf Boss III Assembly 1
16
PB339303P Wheel Motor Axle Nut 2
17
N-113 Lug Nut 8
18
W-142 Spacer - Wheel Motor (left side) 1
19
67266 Brake Drum 2
20
67002 Wheel Flange w/st uds 2
21
B-183 Wheel Mo tor Bol t 8
22
W-138 Wheel Motor Square Washer 8
23
PW72546 1/4" Key 2
24
67114
25
N-127 Wheel Motor Nut 8
26
Wheel Motor 14Cu.In.
2
LX2001 FOOT PEDAL ASSEMBLY
X1701 FOOT PEDAL ASSEMBLY X2001 FOOT PEDAL ASSEMBLY
15
14
11
13
12
16
17
18
1
4 5 6
7
3
2
8
9
10
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
10107-1/2 K it - Foot P edal 1
1
10225-2 W el dment - #5 0 F oot L i ft A rm 1
2
10224-1 Pawl 1
3
990735020 Foot P edal Loc k 1
4
W-164 Washer 1
5
N-144 Nut 1
6
N-130 Coupli ng Nut 1
7
10226-1 Lift Sproc k et 1
8
10228-1 Pin 1
9
F-100 Grease F i tting 1
10
B-131 Bolt 1
11
W-113 Washer 1
12
68219 #50 Chain 1
13
10233 #50 Half Link 1
14
10232 #50 Ma s ter Link 1
15
10222 Spring 1
16
20217-25 Spring 1
17
30213 Cott er Pi n 1
18
XF2300 FOOT PEDAL ASSEMBLY
17
16
13
15
14
19
1
18
7
4 5 6
8
9
3
2
10
11
12
REF # PART # DESCRIPTION QTY. REF # PART # DESCRIPTION QTY.
10107-1/2 Kit - Foot Pedal 1
1
10225-2 W eldment - #50 Foot Lift Arm 1
2
10224-1 Pawl 1
3
990735020 Foot Pedal Lock 1
4
W-164 Washer 1
5
N-144 Nut 1
6
300008 Deck Height Pointer 1
7
N-130 Coupling Nut 1
8
300007 Deck Height Indicator 1
9
10226-1 Lift Sprocket 1
10
10228-1 Pin 1
11
F-100 Grease Fitting 1
12
B-13 1 Bolt 1
13
W-113 Washer 1
14
68219 #50 Chain 1
15
10233 #50 Half Link 1
16
10232 #50 Master Link 1
17
20217-25 Spring 1
18
30213 Cot ter Pin 1
19
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