Dixie Chopper Eco-Eagle Xcaliber, Xcaliber CNG, XCALIBER Eco-Eagle Owner's Manual
Model # ____________________
Serial # ____________________
Engine Model # ____________________
Engine Serial # ____________________
Date Purchased ____________________
Alternative Xcaliber CNG Owner’s Manual
Engine Spec. # ____________________
February, 2010700161
About This Manual
AUTHORIZED DEALER
This owner’s manual is considered a permanent part of the mower. It must be available to all of the
operators and/or person(s) servicing the mower. Should the mower be resold, this manual must remain
with the mower.
All information, illustrations, and specications contained in this manual were in effect at the time of
publication. Dixie Chopper reserves the right to change, modify, and/or discontinue specications and/
or design without notice. If there is a change that has been made to your mower which is not shown
or reected in this manual, please see your authorized Dixie Chopper Mower dealer before operating
and/or servicing the equipment.
Congratulations on the purchase of your new Dixie Chopper mower. We at Dixie Chopper are condent that this mower will provide you with years of excellent performance, durability, and trouble free
service when operated and maintained as directed in this manual.
Should you ever have any questions regarding the operation, maintenance, or safety of your mower,
please contact your authorized Dixie Chopper Mower dealer who has been specially trained on operation and service of Dixie Chopper Mowers.
A space has been provided on the cover and below to record information about your new Dixie Chopper
Mower. Please take time to record such information for future reference, especially when you contact
an authorized Dixie Chopper Mower dealer with questions.
Date Purchased: ___________________________________________
Model Number: ___________________________________________
Serial Number: ___________________________________________
Purchased From: ___________________________________________
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • www.dixiechopper.com
TABLE OF CONTENTS
Warranty Policies 1
Optional Extended Warranty Programs 2
Safety Information 3
General Safety Precautions 7
Safety Information Decals 9
Specications 10
Mower Controls 13
Operating the Mower 14
Refueling the Mower 18
Basic Mower Adjustments, Maintenance, and Repairs 19
Fluid Recommendations 23
Belt Route and Common Parts 24
Routine Maintenance 25
Lubrication Points 27
Troubleshooting 28
Notes 31
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • www.dixiechopper.com
Warranty Policies
There are no understandings, agreements, representations, or warranties expressed or implied (including but not lim-
ited to any regarding the merchantability or tness for a particular purpose), not specied herein, regarding the equipment which is the subject of this warranty.
Owner/Operator Knowledge Responsibility
As a condition of the Dixie Chopper warranty, the owner and operator(s) are fully responsible for having read, and
reasonably understood the proper operation and care of the Dixie Chopper Mower before attempting to operate the
mower.
Through the terms and conditions contained herein, Magic Circle Corporation and Dixie Chopper warrants that it will
adjust, repair, or replace any factory original part used in the manufacturing of a Dixie Chopper complete unit, found to
be defective in material or workmanship.
Complete Unit
The warranty period is limited to two years from the date of retail purchase on behalf of the original owner of a Dixie
Chopper Mower. This warranty will provide the cost of repair or replacement ( at the discretion of Dixie Chopper) of
the defective part, including labor. This warranty applies in like form to the original retail purchaser of a Dixie Chopper
Mower used commercially, or for income producing purposes. Additionally, Dixie Chopper will provide to the original
purchaser beyond the initial 2 year warranty as stated above, replacement of any main frame, front fork and castor
bearings, steering levers and linkages due to breakage, or any stainless steel body due to rust, for the useful life period
of the machine. This additional “lifetime warranty” covers stated parts only...no labor.
Deck Spindle Assembly
Parts and labor for the replacement of the complete deck spindle assembly (deck hub, deck spindle bearings, deck hub
spacer, and blade spindle shaft), of the Dixie Chopper Mower will be warranted for three years from the retail purchase
date on behalf of the original owner against defects in materials or workmanship.
Hydro-Drive-Train
Hydro-drive components (pumps, wheel motors, and T-box), of the Dixie Chopper Mower will warranted for two years
from the retail purchase date on behalf of the original owner against defects in materials or workmanship.
Generac Engine
The Generac engine used on the Dixie Chopper Mower is warranted for period of three years from the retail purchase
date on behalf of the original owner against defects in materials or workmanship. Labor required for engine warranty
will be covered by Dixie Chopper for the rst two years and at the unit owners expense during the third year.
Tires, Blades, and Belts
Tires, blades, clutch shoes, and belts are considered to be consumable wear items, and are therefore warranted for an
initial period of 90 days against materials or workmanship defects, not for wear or abuse.
Replacement Parts (Customer proof of purchase required)
Dixie Chopper replacement parts are warranted for 90 days against defects in materials & workmanship. (Hydro
pumps and motors must be dealer installed). Coverage is for parts replacement only...no labor, and does not pertain to
improper installation or abuse.
Battery Warranty
Dixie Chopper original equipment batteries are warranted against OEM factory defects in materials or workmanship
(“discharged only and abuse” are not covered). If battery failure occurs within six months of mowers original retail purchase date, purchase of battery will be reimbursed ($30-$50 depending on model). Battery failures occurring beyond
six months but less than one year from original retail purchase date will be reimbursed at 50% of the cost of the standard replacement battery.
Transportation for Warranty Repairs
A Dixie Chopper Mower (including any defective part(s) requiring warranty repair, must be returned to an authorized
Dixie Chopper Service Dealer within the warranty period. The expense of transporting the unit to and from the dealer
for warranty work will be the responsibility of the mower owner.
Limitation of Warranty
The Product Registration/Dealer Delivery Certication must be mailed to Dixie Chopper within three days of the original
retail purchase date to enable accurate validation of the warranty period provided. Proof of purchase may be required
( invoice & copy of product registration) from the unit owner to substantiate any warranty claim.. All warranty work must
be performed by an authorized Dixie Chopper Servicing Dealer, using only Dixie Chopper OEM parts.
This warranty covers only Dixie Chopper Mower complete units that are registered with the factory when purchased
new, properly maintained, and operated under conditions considered normal for commercial turf equipment.
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • www.dixiechopper.com
1
Optional Extended Warranty Programs
5 Year Extended Generac-Engine Warranty ($895) (5 Year
Coverage from Purchase Date) This is an extension of the original three year warranty
issued by Dixie Chopper and is subject to the same limitations. Please see Guardian Generac
Engine owner’s manual for details of the original warranty. This warranty will be administered by
the Dixie Chopper Service/Warranty Department (800-307-2667). Dixie Chopper will, at its
discretion, pay for (parts only), the replacement of the engine, or any of its components that fail due to
defects in material or workmanship, for a period of ve years from the original date of purchase.
Five-Year Extended Hydro-Drive-Train Warranty ($599)* (5-Years Coverage from Purchase Date)
Dixie Chopper offers a three-year extended parts warranty covering hydro-drive-train components.
Purchasing the three-year extended parts warranty provides to the original purchaser from date of
purchase...
2 years Parts & Labor, plus an additional 3-years Parts Only warranty coverage. This means
for 5 years, if hydro-drive-train components (wheel motors, pumps & pulleys, T box & pulley,
hydro hoses, ttings, gaskets, drive linkages, bushings, wheel hubs, or wheel rims), as part
of the machine, require replacement due to a defect in materials or workmanship, Dixie Choper
will cover the cost of needed replacement part(s) is included. During the rst 2 years of warra-
nty coverage, labor for the necessary replacement of the part(s) is included. During years
3 through 5, labor for the necessary replacement of the part(s) will be the responsibility of the
machine owner.
Five Year Extended Deck Spindle Asm. Warranty($199)* (5-Years Coverage from Purchase
Date) This ve year extended warranty covering the complete deck spindle assembly (deck hub,
deck spindle bearings, deck hub spacer, and blade-spindle shaft), of the Dixie Chopper complete unit
will be warranted for ve years from the retail purchase date on behalf of the original owner against
defects in materials or workmanship. The 4th and 5th year are parts only, no labor.
Dixie Chopper will replace all or part of the assembly at its discretion.
Purchase all three Extended Warranties at time of original retail purchase for
$1495
Purchase Hydro and Spindle Warranties at time of original retail purchase for
$798
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • www.dixiechopper.com
2
The operator’s manual contains important safety information
you need to be aware of BEFORE you operate your unit as
well as DURING operation.
Safe operating techniques, an explanation of the product’s
features and controls, and maintenance information is
included to help you get the most out of your equipment
investment.
Be sure to completely read the General Safety Precaution
section, found in this manual. Also completely read the Start
Up and Operating section.
Children
Tragic accidents can occur with children. Do not allow them
anywhere near the area of operation. Children are often
attracted to the unit and mowing activity. Never assume that
children will remain where you last saw them. If there is a
risk that children may enter the area where you are mowing,
have another responsible adult watch them.
Read the Manual
Slope Operation
Operation on slopes can be dangerous. Using the unit on a
slope that is too steep where you do not have adequate wheel
traction (and control) can cause sliding, loss of
steering, control, and possible rollover. You should not
operate on a slope greater than a 5.4 foot rise over a 20 foot
length (15 degrees).
Always mow across slopes, not up and down (to maintain
traction on the wheels) and avoid sudden turns or rapid speed
changes. Reduce speed and use extreme caution on ALL
slopes.
Also, note that the surface condition you are on can greatly
impact your ability to safely operate this machine. Operating on
wet or slippery slopes can cause sliding and loss of
steering and control. Do not operate on slopes that are
slippery, wet, or have soft soil conditions.
If you feel unsure about operating the unit on a slope, don’t do
it. It’s not worth the risk.
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • www.dixiechopper.com
3
Thrown Objects
This unit has spinning mower blades. These blades can pick up and throw
debris that could seriously injure a bystander. Be sure to clean up the
area to be mowed and remove objects that could be thrown by the blade
BEFORE you start mowing.
This mower is equipped with an Operator Controlled Discharge Chute
(OCDC). Do not operate mower if OCDC is not properly attached. This
discharge chute has a variable adjustment from fully open to fully closed.
In the closed position it will serve to keep some of the clipped material
under the mower deck for a longer period of time, in order to enhance the
mulching capabilities, as well as function as a discharge safety shield.
This discharge chute should ALWAYS BE OPERATED IN THE DOWN
POSITION WHEN MOWING, WHILE PEOPLE ARE PRESENT IN THE
IMMEDIATE VICINITY.
Do not allow anyone in the area while the unit is running! If someone does
enter the area, shut the unit off immediately until they leave.
Moving Parts
This equipment has many moving parts that can injure you
or someone else. However, if you stay in the operator zone
(stay seated in the seat), and follow the safety rules in this
operator’s manual, the unit is safe to operate.
The mower deck has spinning mower blades that can amputate hands and feet. Do not allow anyone near the unit
while it is running! Keep safety devices (guards, shields, and
switches) in place and working.
To help you, the operator, use this equipment safely, it is
equipped with an operator-presence control system. Do
NOT attempt to alter or bypass the system. See your dealer
immediately if the system does not pass all the safety inter-
lock system tests found in this manual.
Roll Bar Use
Keep the roll bar in the raised position and fasten the seat
belt. There is no roll over protection when the roll bar is in
the down position! Do not jump off if the mower tips (it is
safer to be secured by the seat belt with the roll bar raised).
Lower the roll bar only when necessary (such as to tempo-
rarily clear a low overhanging obstacle) and NEVER remove
it. Do NOT use the seat belt when the roll bar is down.
Raise the roll bar as soon as clearance permits.
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • www.dixiechopper.com
4
Retaining Walls, Drop-offs, and Water
Retaining walls and drop-offs around steps and water are
a common hazard. Give yourself a minimum of two mower
widths of clearance around these hazards and hand-trim with
a walk behind mower or string trimmer. Wheels dropping
over retaining walls, edges, ditches, embankments, or into
water can cause rollovers, which may result in serious injury,
death, or drowning.
Overhead Obstacles
Check for overhead clearances before driving under any
objects. Do not allow the roll bar to contact low overhanging
obstacles such as tree branches and guide wires.
Enclosed Areas
Fuel and Maintenance
Always disengage all drives, shutoff the engine, and remove
the key before doing any cleaning, refueling, or servicing.
CNG and vapors are extremely ammable. Do not smoke
while operating or refueling. Do not add fuel while engine
is hot or running. Allow engine to cool for at least 3 minutes
prior to adding fuel.
Do not add fuel indoors, in an enclosed trailer, garage, or any
other enclosed area that is not well ventilated.
Proper maintenance is critical to the safety and performance
of your unit. Keep the unit free of grass, leaves, and excess
oil. Be sure to perform the maintenance procedures listed in
this manual, especially periodically testing the safety system.
Only operate this unit outdoors and away from unventilated
areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged
exposure in an enclosed area can result in serious injury or
death.
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • www.dixiechopper.com
5
Using This Manual
Using This Manual
The general operation, adjustment, and maintenance procedures contained in this manual are meant
for both the beginner and the experienced Dixie Chopper operator. Obviously, operating conditions
will vary greatly for each person’s situation; every individual case cannot be addressed here. With ex-
perience, operators should have no trouble developing good operating skills for the safe and effective
handling of most conditions.
Unless otherwise stated, the directional references used in this manual, forward, backward, right or
left, refer to an operator orientation of being seated on the mower, facing forward.
Illustrations and photographs used in this manual were current at the time of the printing of the manual. However, production changes may have occurred after the time of the purchase of your Dixie
Chopper; therefore, your unit may vary slightly from what is depicted in this manual.
Dixie Chopper reserves the right to change, modify, alter, or improve the design of the machine, as
deemed necessary by Dixie Chopper, without notication to existing owners or purchasers of the
machines. If your machine does not appear to be congured exactly as reected in this operation
manual, or the parts manual, contact your authorized Dixie Chopper dealer for current information
and parts.
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • www.dixiechopper.com
6
General Safety Precautions
1. Know the location and function of the controls and how to operate them. Know how to stop quickly.
READ AND UNDERSTAND THIS OPERATION MANUAL AND THE INSTRUCTIONS FURNISHED
WITH ATTACHMENTS BEFORE ATTEMPTING TO OPERATE THIS MOWER.
2. Do not allow children to operate machine. Do not allow adults to operate machine without proper
instruction.
3. Do not carry passengers. Do not mow when children, pets, or others are present. The operator
is responsible for the safety of others within the vicinity of the operation of this mower.
4. Keep hands, feet, and clothing away from rotating blades or other rotating parts while engine is running.
5. Clear the work area of objects (wire, rocks, and debris of any kind) that can be picked up and
thrown by the mower, and possibly damage the equipment or cause personal injury to the operator
or bystanders.
6. Disengage all attachment clutches, set parking brake, and place steering speed control levers into neutral
lock (open) position before attempting to start engine.
7. Disengage power to attachments, stop engine, and remove ignition key before leaving the operator
position or leaving machine unattended.
8. Do not attempt to adjust or repair the mower deck, the drive system, the mower blades, or any moving
parts of the vehicle while the engine is running. You must disengage power to attachments, disengage
PTO, set parking brake, set steering control levers to neutral
lock, shut off the engine, and remove key before making any repairs or adjustments or attempting
any of the following tasks:
a. Deck pitch adjustment
b. Unclogging the chute
c. Checking blade mounting bolts for proper tightness at frequent intervals
d. Refueling
Failure to comply can result in personal injury or death.
9. Disengage power to attachments when transporting or not in use.
10. Attempting to use this mower on slopes exceeding 15 degrees is not recommended. Reduce
speed and exercise extreme caution on slopes to prevent tipping or loss of control. Be especially cautious
and slow down when changing directions on slopes. DO NOT mow slopes when grass is wet.
11. Stay alert for holes, rocks, and roots in the terrain which can cause the vehicle to upset. Keep away
from dropoffs.
12. When mowing uphill, avoid sudden stops to prevent tipping over. When mowing downhill, loss of traction
and/or braking ability can occur. To compensate, slightly increase ground speed and make
shallow turns gradually, until tighter control is regained.
13. Use care when pulling loads or using heavy equipment.
a. Use only approved drawbar hitch points.
b. Limit loads to those you can safely control.
c. Do not turn sharply. Use care when backing.
d. Use counterweights as advised in the Owner’s Manual.
14. Watch out for trafc when near to or crossing roads, and obey trafc laws. Disengage blades and
wait for them to stop before crossing gravel roads.
15. When using any attachments, never direct discharge of materials toward bystanders, nor allow anyone
near the vehicle while it is in operation.
16. Keep all nuts, bolts, and screws tight to be sure equipment is in safe working condition.
17. Allow engine to cool before storing in any enclosure.
18. Never attempt to operate mower while under the inuence of alcohol or drugs.
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • www.dixiechopper.com
7
General Safety Precautions (Continued)
19. Exercise caution when using compressed natural gas (CNG).
a. Installation, inspection, and service shall be performed by qualied personnel.
b. Maximum text ll pressure not to exceed 125% of service pressure temperature corrected to 70 F.
c. If the CNG cylinder is involved in a collision, re, or becomes damaged, it must be depressurized and
removed from service for inspection.
d. The CNG cylinder should be visually inspected at least every 36 months.
20. Keep vehicle and attachments in good operating condition and keep safety devices, such as guards,
shields, and covers, in place and working.
21. Do not operate the mower or attachments if any guards are missing or not functioning properly.
22. Stop the mower and attachments, secure the mower, and inspect for damage after striking a foreign
object. Repair any damage before restarting and operating the equipment.
23. Do not change engine governor settings or overspeed the engine.
24. Disengage power to mower deck before backing up. No mower is designed to mow in reverse,
nor can it be safely operated in reverse. Dixie Chopper’s Zero Turning Radius eliminates the need for back
ing up. Simply turn the mower around within its own dimension and proceed forward.
25. Do not mow with mower blades that are out of balance or have eroded airlifts and/or split
ends.
26. Use personal protective equipment when operating mower or performing maintenance, such as (but
not limited to) protection for eyes, ears, feet, and head. Do not operate or service the mower when
barefoot or wearing open-toed sandals.
27. Use caution when handling mower blades during replacement or maintenance. Wear appropriate protective
gloves and clothing and cover the sharp cutting edges of the blades. Failure to comply can result in per sonal injury.
28. Operate mower only in daylight or good articial light.
29. If at all possible, do not operate mower when grass is wet.
30. Do not make sudden turns, stops, starts, reversals, or any abrupt maneuvers, especially
when negotiating slopes. The steering speed control arms are very responsive to slight movement. Rapid,
rough, or jerky manipulation of the steering speed control arms can result in damage to equipment and
personal injury.
31. Do not run the engine in an enclosure without adequate ventilation to the outside. Exhaust fumes contain
carbon monoxide which is odorless and deadly poisonous to humans. Failure to comply can result in
personal injury or death.
32. Do not work underneath the mower unless it is supported safely by jack stands with a safe working
load capacity of 1/2 ton or more, a hoist, or blocks. Failure to comply can result in personal injury or death.
33. Disconnect the spark plug wires and place the wires where they cannot contact spark plugs when setting
up, adjusting, doing repairs on, or transporting your mower. Mower can accidentally start if spark plug
wires are connected. Failure to comply can result in personal injury or death.
34. Do not touch hot parts of the mower. Failure to comply can result in personal injury.
35. Give complete and undivided attention to the job at hand.
36. Obey all safety decals.
o
Dixie Chopper • 6302 E. County Road 100 N. • Coatesville, IN • 46121 • www.dixiechopper.com
8
Loading...