Dixie Chopper Classic 2760, Classic 2750, Classic 3160HP, Classic 3672HP, Classic 3572 EFI Owner's/operator's Manual
...
2015 Classic Owner/Operator Manual
2750
2760
3160HP
3160EFI
3572HP
3572 EFI
Serial numbers 15XXXXXX and higher
700433 12/2014
3672HP
About This Manual
Congratulations on the purchase of your new Dixie Chopper mower! When operated and main-
tained as directed in this manual, Dixie Chopper is condent that this mower will provide you with
years of excellent performance, durability, and trouble free service.
Should you ever have any questions regarding the operation, maintenance, or safety of your
mower, please contact your authorized Dixie Chopper dealer who has been specially trained in
the operation and service of Dixie Chopper mowers.
Please take time to record the information about your new Dixie Chopper mower in the space
below for future reference. Such information may be needed when you contact your authorized
Dixie Chopper dealer with questions.
The general operation, adjustment, and maintenance procedures contained in this manual are
meant for both the beginner and the experienced Dixie Chopper operator. Operating conditions
vary greatly, as do individual skill sets, so take time to learn how to safely operate this machine.
This owner’s manual is considered a permanent part of the mower. It must be available to all of
the operators and/or person(s) servicing the mower. Should the mower be resold, this manual
must remain with the mower.
Illustrations and photographs used in this manual were current as of date of print. Despite this
effort, production changes may have occurred after the time of the purchase of your Dixie Chopper; therefore, your unit may vary slightly from what is depicted in this manual.
All information, illustrations, and specications contained in this manual were in effect at the time
of publication. Dixie Chopper reserves the right to change, modify, and/or discontinue specications and/or design without notice. If there is a change that has been made to your mower which
is not shown or reected in this manual, please see your authorized Dixie Chopper dealer before
operating and/or servicing equipment.
Authorized Dealer:
Model #:
Engine Model #:
Serial #:
Date purchased:
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
Engine Serial #:
II
Table of Contents
Topic Page#
General Safety Precautions................................1
Safety Information Decals..................................3
Safety Features...................................................4
Warranty..............................................................5
Routine Maintenance..........................................8
Maintenance Points... 9
Controls & Operation........................................10
Before Starting the Mower...11
Safety Interlock System...11
To Start the Mower...11
To Mow...11
Steering Speed Control Levers...12
OCDC (Operator Controlled Discharge Chute)...13
Cut Height Setting...13
Fuel Level Indicator...13
Mowing Speed...13
Shutdown of Mower..........................................14
Shutdown Procedure...14
Moving the Mower Without Power...14
Adjustments, Maintenance, & Repair..............15
Blade Replacement...15
Under Deck Cleaning...15
Battery Maintenance...15
Mower Cleaning & Off-season Storage...15
Drive Belt Adjustment & Replacement...16
Belt Routing...16
Hour Meter... 17
Preparation for New Mowing Season...17
Preparation the Mower for Storage...17
Evaporative Emissions Control System........18
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
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General Safety Precautions
PLEASE READ AND UNDERSTAND THIS OPERATION MANUAL AND THE INSTRUCTIONS
FURNISHED WITH ATTACHMENTS BEFORE ATTEMPTING TO OPERATE THIS MOWER.
1. Know the location and function of the controls and how to operate them. Know how to stop quickly.
2. Do not allow children under the age of 18 to operate machine.
3. Do not allow anyone to operate the machine without proper instruction.
4. Do not carry passengers.
5. Do not mow when children, pets, or others are present. The operator is responsible for the safety
of others within the vicinity of the operation of this mower.
6. While operating the machine, always:
• place roll over protection system in up position (if applicable)
• wear seat belt if roll over protection system is installed
• keep hands and feet inside of the machine.
7. Keep hands, feet, and clothing away from rotating blades or other rotating parts while engine is
running.
8. Clear the work area of objects (wire, rocks, toys, or debris of any kind).
9. Disengage all attachment clutches, set parking brake, and place steering speed control levers into
neutral-lock (open) position before attempting to start engine.
10. Disengage power to attachments, stop engine, engage parking brake and remove ignition key before
leaving the operator position or leaving machine unattended.
11. Do not attempt to adjust or repair the mower deck, the drive system, the mower blades, or any moving
parts of the machine while the engine is running. You must disengage power to attachments,
disengage PTO (Deck Engagement Switch), set steering speed control levers to neutral-lock, set
parking brake, shut off the engine, and remove key before making any repairs or adjustments or
attempting any of the following tasks:
• Adjusting deck pitch
• unclogging the mower deck chute
• checking blade mounting bolts for proper tightness at the specied intervals
• refueling (never add fuel while engine is running or hot)
Failure to comply with the above may result in personal injury or death.
12. Disengage power to attachments when transporting unit or when unit is not in use.
13. Never operate this mower on slopes exceeding 5O while mowing sideways, 10O mowing uphill, and 15O
mowing down hill.
NOTE: To operate on terrain that exceeds these limits constitutes misuse of the equipment
and as such, any and all injuries as a result of said use are expressly disclaimed.
14. Reduce speed and exercise extreme caution on slopes to prevent tipping and/or loss of control of
mower. Be especially cautious and slow down when changing directions on steep terrain.
15. DO NOT operate when grass is wet.
16. When mowing downhill, loss of traction and/or braking ability may occur. Use extreme caution and
good judgement before mowing sloped terrain.
17. Stay alert for holes, rocks, roots or other terrain features which may cause loss or sudden increase in
traction. Care must be taken to keep away from drop-offs.
18. Use care when pulling loads or using heavy attachments.
• Use only approved draw bar hitch points.
• Limit loads to those you can safely control.
• Do not turn sharply. Use care when reversing.
19. Watch out for trafc when near or crossing roads, and obey trafc laws. Disengage blades and wait for
them to stop completely before crossing gravel roads.
20. When using any attachments, never direct discharge of materials toward bystanders, nor allow anyone
near the machine while it is in operation.
21. Keep all nuts, bolts, and screws tight to be sure equipment is in safe working condition.
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
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General Safety Precautions
22. Allow engine to cool before storing in any enclosure.
23. Never attempt to operate mower while under the inuence of alcohol or drugs.
24. Handle gasoline with care.
Follow these guidelines:
• Use approved gasoline container
• Place container out of reach of children
• Use gasoline only as a fuel, never as a cleaner
• Never remove fuel cap while engine is running or hot
• Never add fuel while engine is running or hot
• Never ll fuel tank indoors
• Wipe up spilled gasoline
• Do not smoke while refueling the machine
• Never store equipment with gasoline in the tank inside a building where fumes may reach an
open ame or spark
• Always have a re extinguisher present when using gasoline or other ammable substance.
25. Keep vehicle and attachments in good operating condition. Keep safety devices, such as guards,
shields, and covers, in place and in working condition.
26. Do not operate the mower or attachments if any guards are missing or are not functioning properly.
27. After striking a foreign object, stop and secure the mower, and then inspect for damage. Repair any
damage before restarting and operating the equipment.
28. The machine is calibrated at the factory. Do not change engine governor settings or over-speed the
engine.
29. Disengage power to mower deck before backing up. The mower is not designed to mow in reverse.
30. Do not mow with mower blades that are out of balance, have worn, or have been damaged.
31. Personal protection equipment such as safety goggles, hearing protection and other devices must be
worn while operating the machine. Do not operate or service the mower when barefoot or wearing
open-toed shoes.
32. Use caution when handling mower blades during replacement or maintenance. Wear appropriate
protective gloves and clothing. Failure to comply may result in personal injury.
33. Operate mower only in daylight or good articial light.
34. Do not make sudden turns, stops, starts, reversals, or any other abrupt maneuvers, especially when
accessing slopes. The steering speed control levers are very responsive to slight movement. Rapid,
rough, or jerky manipulation of the steering speed control levers may result in damage to equipment
and personal injury.
35. Do not run the engine in an enclosure without adequate ventilation. Exhaust fumes contain carbon
monoxide which is harmful to animals and humans. Failure to comply can result in personal injury or
death.
36. Do not work underneath the mower unless it is adequately supported by jack stands or similar type
devices that have a safe working load of at least 2000 lbs or more. Failure to adequately support the
machine in this manner may result in property damage, personal injury, or death.
37. Disconnect the negative battery terminal when setting up, adjusting, or doing repairs on your mower.
Failure to comply may result in personal injury or death.
38. Do not touch hot parts of the mower. Failure to comply can result in personal injury.
39. Give complete and undivided attention to the job at hand.
40. Obey all safety decals.
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
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Safety Information Decals
30229
30229
Notes:
4.5” x 2”
800817
800818
MAX. FILL
800842
R
800843
L
PARKING
BRAKE
800844
800846
30229
800848
Notes:
4.5” x 2”
DO NOT OPERATE WITHOUT OPERATOR CONTROLLED
DISCHARGE CHUTE (OCDC), DISCHARGE DEFLECTOR,
ENTIRE GRASS COLLECTION SYSTEM, OR MULCHING
KIT IN PLACE. DO NOT REMOVE GRASS CATCHER
UNTIL BLADES HAVE STOPPED.
800817
800846
800818
MAX. FILL
800818
MAX. FILL
800846
The following decals are intended to alert you to potential hazards and to
provide you with important safety information. Should these decals become
difcult to read or missing from the mower, contact your Dixie Chopper dealer
for a replacement.
DANGER
The OCDC should be in the
downward position when vulnerable
objects or property are in the vicinity
of the machine during operation.
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
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Roll Over Protection
System (ROPS)
Safety Features
Retractable
Seat belt
Seat Switch
Parking
Brake
PTO
On/Off
ROPS - Mower must be operated with roll over protection system (ROPS) properly installed and in the up-right
position.
Seat belt - Seat belt must be worn at all times while operating the machine with ROPS in the up position.
OCDC - The operator controlled discharge chute (OCDC) must be in the fully closed position, when mowing
with people or vulnerable objects present in the immediate vicinity. (Not present on all models)
Parking Brake - The parking brake should be engaged whenever the mower is stationary and
unoccupied.
Safety Interlock System - The mower has a system of safety interlock switches that will not allow the mower
to start unless the steering speed control levers are in the neutral lock position, the parking brake is set and/
or seat is occupied, and the deck engaging switch (PTO) is off. If the seat is vacated during mowing without
positioning the controls as previously outlined, the engine will be stopped by the safety interlock system.
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
4
Warranty
Dixie Chopper Limited Warranty
General Warranty Conditions
Dixie Chopper warrants that it will, at its option, adjust, repair, or replace, any factory original part
used in the manufacturing of a Dixie Chopper complete unit, found to be defective in material
or workmanship. For the purposes of this Warranty, a Dixie Chopper complete unit is dened
as a riding lawn mower manufactured by Dixie Chopper. This warranty is non-transferable
absent written authorization by Dixie Chopper. Dixie Chopper is in no way liable for any special,
incidental or consequential damages for breach of any written or implied warranty on any
product.
Purchaser/Operator’s Responsibilities under the Warranty
As a condition of the Dixie Chopper Warranty, the purchaser and or the operator must have
fully read and understood the operator’s manual. This includes being familiar with how to
operate the equipment safely, as well as how to maintain the equipment properly prior to actually
operating the equipment. This Warranty applies only to equipment that is operated under
normal conditions and maintained per the service schedule specied in this owner’s manual.
Maintenance of the unit is the sole responsibility of the owner.
To obtain warranty service, the unit must be registered by an authorized Dixie Chopper dealer
before obtaining any warranty work. Purchaser may be required to provide proof of purchase to
enable validation of the warranty period.
A Dixie Chopper mower requiring repair or warranty work must be returned to an authorized Dixie
Chopper Service Dealer within the warranty period. The expense of transporting the unit to and
from the authorized Dixie Chopper service dealer for warranty work will be the sole responsibility
of the purchaser/owner and in no way will be attributed to Dixie Chopper. All warranty work must
be performed by an authorized Dixie Chopper Dealer using genuine Dixie Chopper parts. Failure
to have warranty repair performed by an authorized Dixie Chopper Dealer will result in the denial
by Dixie Chopper to pay for said warranty repair work.
Should a Purchaser encounter problems with receiving warranty service from an authorized Dixie
Chopper Dealer, or is in need of assistance or clarication of this warranty, contact us at:
Dixie Chopper
6302 E County Road 100 N
Coatesville, IN 46121
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
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