Dixie Chopper Classic 2760, Classic 2750, Classic 3160HP, Classic 3672HP, Classic 3572 EFI Owner's/operator's Manual
...
2015 Classic Owner/Operator Manual
2750
2760
3160HP
3160EFI
3572HP
3572 EFI
Serial numbers 15XXXXXX and higher
700433 12/2014
3672HP
About This Manual
Congratulations on the purchase of your new Dixie Chopper mower! When operated and main-
tained as directed in this manual, Dixie Chopper is condent that this mower will provide you with
years of excellent performance, durability, and trouble free service.
Should you ever have any questions regarding the operation, maintenance, or safety of your
mower, please contact your authorized Dixie Chopper dealer who has been specially trained in
the operation and service of Dixie Chopper mowers.
Please take time to record the information about your new Dixie Chopper mower in the space
below for future reference. Such information may be needed when you contact your authorized
Dixie Chopper dealer with questions.
The general operation, adjustment, and maintenance procedures contained in this manual are
meant for both the beginner and the experienced Dixie Chopper operator. Operating conditions
vary greatly, as do individual skill sets, so take time to learn how to safely operate this machine.
This owner’s manual is considered a permanent part of the mower. It must be available to all of
the operators and/or person(s) servicing the mower. Should the mower be resold, this manual
must remain with the mower.
Illustrations and photographs used in this manual were current as of date of print. Despite this
effort, production changes may have occurred after the time of the purchase of your Dixie Chopper; therefore, your unit may vary slightly from what is depicted in this manual.
All information, illustrations, and specications contained in this manual were in effect at the time
of publication. Dixie Chopper reserves the right to change, modify, and/or discontinue specications and/or design without notice. If there is a change that has been made to your mower which
is not shown or reected in this manual, please see your authorized Dixie Chopper dealer before
operating and/or servicing equipment.
Authorized Dealer:
Model #:
Engine Model #:
Serial #:
Date purchased:
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
Engine Serial #:
II
Table of Contents
Topic Page#
General Safety Precautions................................1
Safety Information Decals..................................3
Safety Features...................................................4
Warranty..............................................................5
Routine Maintenance..........................................8
Maintenance Points... 9
Controls & Operation........................................10
Before Starting the Mower...11
Safety Interlock System...11
To Start the Mower...11
To Mow...11
Steering Speed Control Levers...12
OCDC (Operator Controlled Discharge Chute)...13
Cut Height Setting...13
Fuel Level Indicator...13
Mowing Speed...13
Shutdown of Mower..........................................14
Shutdown Procedure...14
Moving the Mower Without Power...14
Adjustments, Maintenance, & Repair..............15
Blade Replacement...15
Under Deck Cleaning...15
Battery Maintenance...15
Mower Cleaning & Off-season Storage...15
Drive Belt Adjustment & Replacement...16
Belt Routing...16
Hour Meter... 17
Preparation for New Mowing Season...17
Preparation the Mower for Storage...17
Evaporative Emissions Control System........18
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
III
General Safety Precautions
PLEASE READ AND UNDERSTAND THIS OPERATION MANUAL AND THE INSTRUCTIONS
FURNISHED WITH ATTACHMENTS BEFORE ATTEMPTING TO OPERATE THIS MOWER.
1. Know the location and function of the controls and how to operate them. Know how to stop quickly.
2. Do not allow children under the age of 18 to operate machine.
3. Do not allow anyone to operate the machine without proper instruction.
4. Do not carry passengers.
5. Do not mow when children, pets, or others are present. The operator is responsible for the safety
of others within the vicinity of the operation of this mower.
6. While operating the machine, always:
• place roll over protection system in up position (if applicable)
• wear seat belt if roll over protection system is installed
• keep hands and feet inside of the machine.
7. Keep hands, feet, and clothing away from rotating blades or other rotating parts while engine is
running.
8. Clear the work area of objects (wire, rocks, toys, or debris of any kind).
9. Disengage all attachment clutches, set parking brake, and place steering speed control levers into
neutral-lock (open) position before attempting to start engine.
10. Disengage power to attachments, stop engine, engage parking brake and remove ignition key before
leaving the operator position or leaving machine unattended.
11. Do not attempt to adjust or repair the mower deck, the drive system, the mower blades, or any moving
parts of the machine while the engine is running. You must disengage power to attachments,
disengage PTO (Deck Engagement Switch), set steering speed control levers to neutral-lock, set
parking brake, shut off the engine, and remove key before making any repairs or adjustments or
attempting any of the following tasks:
• Adjusting deck pitch
• unclogging the mower deck chute
• checking blade mounting bolts for proper tightness at the specied intervals
• refueling (never add fuel while engine is running or hot)
Failure to comply with the above may result in personal injury or death.
12. Disengage power to attachments when transporting unit or when unit is not in use.
13. Never operate this mower on slopes exceeding 5O while mowing sideways, 10O mowing uphill, and 15O
mowing down hill.
NOTE: To operate on terrain that exceeds these limits constitutes misuse of the equipment
and as such, any and all injuries as a result of said use are expressly disclaimed.
14. Reduce speed and exercise extreme caution on slopes to prevent tipping and/or loss of control of
mower. Be especially cautious and slow down when changing directions on steep terrain.
15. DO NOT operate when grass is wet.
16. When mowing downhill, loss of traction and/or braking ability may occur. Use extreme caution and
good judgement before mowing sloped terrain.
17. Stay alert for holes, rocks, roots or other terrain features which may cause loss or sudden increase in
traction. Care must be taken to keep away from drop-offs.
18. Use care when pulling loads or using heavy attachments.
• Use only approved draw bar hitch points.
• Limit loads to those you can safely control.
• Do not turn sharply. Use care when reversing.
19. Watch out for trafc when near or crossing roads, and obey trafc laws. Disengage blades and wait for
them to stop completely before crossing gravel roads.
20. When using any attachments, never direct discharge of materials toward bystanders, nor allow anyone
near the machine while it is in operation.
21. Keep all nuts, bolts, and screws tight to be sure equipment is in safe working condition.
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
1
General Safety Precautions
22. Allow engine to cool before storing in any enclosure.
23. Never attempt to operate mower while under the inuence of alcohol or drugs.
24. Handle gasoline with care.
Follow these guidelines:
• Use approved gasoline container
• Place container out of reach of children
• Use gasoline only as a fuel, never as a cleaner
• Never remove fuel cap while engine is running or hot
• Never add fuel while engine is running or hot
• Never ll fuel tank indoors
• Wipe up spilled gasoline
• Do not smoke while refueling the machine
• Never store equipment with gasoline in the tank inside a building where fumes may reach an
open ame or spark
• Always have a re extinguisher present when using gasoline or other ammable substance.
25. Keep vehicle and attachments in good operating condition. Keep safety devices, such as guards,
shields, and covers, in place and in working condition.
26. Do not operate the mower or attachments if any guards are missing or are not functioning properly.
27. After striking a foreign object, stop and secure the mower, and then inspect for damage. Repair any
damage before restarting and operating the equipment.
28. The machine is calibrated at the factory. Do not change engine governor settings or over-speed the
engine.
29. Disengage power to mower deck before backing up. The mower is not designed to mow in reverse.
30. Do not mow with mower blades that are out of balance, have worn, or have been damaged.
31. Personal protection equipment such as safety goggles, hearing protection and other devices must be
worn while operating the machine. Do not operate or service the mower when barefoot or wearing
open-toed shoes.
32. Use caution when handling mower blades during replacement or maintenance. Wear appropriate
protective gloves and clothing. Failure to comply may result in personal injury.
33. Operate mower only in daylight or good articial light.
34. Do not make sudden turns, stops, starts, reversals, or any other abrupt maneuvers, especially when
accessing slopes. The steering speed control levers are very responsive to slight movement. Rapid,
rough, or jerky manipulation of the steering speed control levers may result in damage to equipment
and personal injury.
35. Do not run the engine in an enclosure without adequate ventilation. Exhaust fumes contain carbon
monoxide which is harmful to animals and humans. Failure to comply can result in personal injury or
death.
36. Do not work underneath the mower unless it is adequately supported by jack stands or similar type
devices that have a safe working load of at least 2000 lbs or more. Failure to adequately support the
machine in this manner may result in property damage, personal injury, or death.
37. Disconnect the negative battery terminal when setting up, adjusting, or doing repairs on your mower.
Failure to comply may result in personal injury or death.
38. Do not touch hot parts of the mower. Failure to comply can result in personal injury.
39. Give complete and undivided attention to the job at hand.
40. Obey all safety decals.
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
2
Safety Information Decals
30229
30229
Notes:
4.5” x 2”
800817
800818
MAX. FILL
800842
R
800843
L
PARKING
BRAKE
800844
800846
30229
800848
Notes:
4.5” x 2”
DO NOT OPERATE WITHOUT OPERATOR CONTROLLED
DISCHARGE CHUTE (OCDC), DISCHARGE DEFLECTOR,
ENTIRE GRASS COLLECTION SYSTEM, OR MULCHING
KIT IN PLACE. DO NOT REMOVE GRASS CATCHER
UNTIL BLADES HAVE STOPPED.
800817
800846
800818
MAX. FILL
800818
MAX. FILL
800846
The following decals are intended to alert you to potential hazards and to
provide you with important safety information. Should these decals become
difcult to read or missing from the mower, contact your Dixie Chopper dealer
for a replacement.
DANGER
The OCDC should be in the
downward position when vulnerable
objects or property are in the vicinity
of the machine during operation.
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
97072
3
Roll Over Protection
System (ROPS)
Safety Features
Retractable
Seat belt
Seat Switch
Parking
Brake
PTO
On/Off
ROPS - Mower must be operated with roll over protection system (ROPS) properly installed and in the up-right
position.
Seat belt - Seat belt must be worn at all times while operating the machine with ROPS in the up position.
OCDC - The operator controlled discharge chute (OCDC) must be in the fully closed position, when mowing
with people or vulnerable objects present in the immediate vicinity. (Not present on all models)
Parking Brake - The parking brake should be engaged whenever the mower is stationary and
unoccupied.
Safety Interlock System - The mower has a system of safety interlock switches that will not allow the mower
to start unless the steering speed control levers are in the neutral lock position, the parking brake is set and/
or seat is occupied, and the deck engaging switch (PTO) is off. If the seat is vacated during mowing without
positioning the controls as previously outlined, the engine will be stopped by the safety interlock system.
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
4
Warranty
Dixie Chopper Limited Warranty
General Warranty Conditions
Dixie Chopper warrants that it will, at its option, adjust, repair, or replace, any factory original part
used in the manufacturing of a Dixie Chopper complete unit, found to be defective in material
or workmanship. For the purposes of this Warranty, a Dixie Chopper complete unit is dened
as a riding lawn mower manufactured by Dixie Chopper. This warranty is non-transferable
absent written authorization by Dixie Chopper. Dixie Chopper is in no way liable for any special,
incidental or consequential damages for breach of any written or implied warranty on any
product.
Purchaser/Operator’s Responsibilities under the Warranty
As a condition of the Dixie Chopper Warranty, the purchaser and or the operator must have
fully read and understood the operator’s manual. This includes being familiar with how to
operate the equipment safely, as well as how to maintain the equipment properly prior to actually
operating the equipment. This Warranty applies only to equipment that is operated under
normal conditions and maintained per the service schedule specied in this owner’s manual.
Maintenance of the unit is the sole responsibility of the owner.
To obtain warranty service, the unit must be registered by an authorized Dixie Chopper dealer
before obtaining any warranty work. Purchaser may be required to provide proof of purchase to
enable validation of the warranty period.
A Dixie Chopper mower requiring repair or warranty work must be returned to an authorized Dixie
Chopper Service Dealer within the warranty period. The expense of transporting the unit to and
from the authorized Dixie Chopper service dealer for warranty work will be the sole responsibility
of the purchaser/owner and in no way will be attributed to Dixie Chopper. All warranty work must
be performed by an authorized Dixie Chopper Dealer using genuine Dixie Chopper parts. Failure
to have warranty repair performed by an authorized Dixie Chopper Dealer will result in the denial
by Dixie Chopper to pay for said warranty repair work.
Should a Purchaser encounter problems with receiving warranty service from an authorized Dixie
Chopper Dealer, or is in need of assistance or clarication of this warranty, contact us at:
Dixie Chopper
6302 E County Road 100 N
Coatesville, IN 46121
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
5
Warranty (cont.)
Warranty Period & Limitations
The Classic is warranted to be free of defects in material or workmanship for a period of three (3)
years from the retail purchase date by the original purchaser regardless of the amount of hours
of service on the machine. For the rst two years of the warranty period, Dixie Chopper will be
responsible for both parts and labor for all warrantable claims. During the nal third year of the
warranty, Dixie Chopper will be responsible for the cost of parts only for warrantable claims. In
the event that the original purchaser has fewer than six hundred (600) hours on their machine
at the end of the third year from the date of original purchase, the warranty period extends, for
parts only, for up to ve (5) years from the date of original purchase. The warranty during years
four and ve ends upon the machine reaching greater than six hundred (600) hours of service or
at exactly ve (5) years from the date of original purchase, whichever occurs rst. Dixie Chopper
will only be responsible for the cost of parts for years four and ve in the event the machine has
fewer than six hundred (600) hours; labor for warranty service during this time interval remains
the sole responsibility of the purchaser.
The Classic carries a drive train warranty for the rst three (3) years from the date of purchase,
regardless of the amount of hours of service on the machine. This applies to the original
purchaser of the machine only. For the rst two years of the warranty period, Dixie Chopper will
be responsible for both parts and labor on all warrantable claims. During the nal third year of
the warranty, Dixie Chopper will be responsible for the cost of parts only for warrantable claims.
In the event that after the end of the third year, the machine has less than three thousand (3,000)
hours, the drive train remains under warranty, for parts only, for up to ve (5) years from the date
of original purchase. The drive train warranty during years four and ve ends upon the machine
reaching greater than three thousand (3,000) hours of service or at exactly ve (5) years from
the date of original purchase, whichever occurs rst. For clarity, years three, four, and ve, Dixie
Chopper will be responsible for parts only. Labor costs will be the sole responsibility of the owner
of the machine.
Drive train parts covered by Dixie Chopper are limited to pumps, wheel motors, and T-Box parts
only, no other parts are covered.
Dixie Chopper original equipment batteries are warranted against OEM factory defects in
materials or workmanship for a period of one (1) year from the retail purchase date. If a battery
failure occurs before one (1) year has passed since the date of retail purchase, the battery will be
replaced at the cost of the standard replacement battery. Abuse or using the battery for purposes
not associated with its intended use voids the battery warranty.
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
6
Warranty (cont.)
Consumable wear items such as tires, blades, spark plugs, belts, etc. are warranted for a period
of ninety (90) days from the date of retail purchase for defects in materials or workmanship.
This warranty does not apply to damage or wear of such consumable components as a result of
abuse or normal wear and tear.
Dixie Chopper will provide to the original purchaser of a Classic unit limited lifetime warranty
coverage for breakage of any front fork, breakage of steering linkages and levers, failure of the
front caster bearings, breakage of welded main frame and all stainless steel body parts against
rust. This is for parts only, and does not apply to any labor cost associated with repairing such
components.
Warranty Exclusions & Remedies
Dixie Chopper does not warranty the following: 1) parts not manufactured or sold by Dixie
Chopper; 2) after market components or accessories for use on a Dixie Chopper brand mower;
3) repairs, alterations or installation of accessories by non-authorized Dixie Chopper service
dealers; 4) repairs or replacement resulting from the installation or use of unauthorized parts,
accessories or attachments; 5) damage to a Dixie Chopper unit that occurred as a result of it
being used for another purpose other than which it was designed; 6) damage or depreciation
as a result of normal wear and tear, or improper or inadequate maintenance of the mower
as specied in this owner’s manual 7) damage as a result of an act of God to include but not
limited to hail, wind, rain, ood, lightning, re, smoke, sun exposure, earthquake, etc..; 8) repairs
or replacement as the result of any alterations or modications, in the determination of Dixie
Chopper, which adversely affects the performance or operation of the mower; 9) costs associated
with the routine maintenance of the mower or costs of parts associated with such to include those
specied by this owner’s manual to include oil, grease, and consumable components; 10) repairs
associated with improper fuel usage, to include the use of gasoline containing an excess of 10%
ethanol alcohol by volume, and or use of diesel fuel that is not regulated by a governmental
agency i.e. home brewed biodiesel.
Dixie Chopper is in no way liable for consequential damages, negligence, strict liability in tort,
or any other legal theory. Likewise, Dixie Chopper is not responsible for damages associated
with these theories to include but not limited to: 1) lost prots or revenue; 2) loss of the use of
any equipment to include the equipment that is subject to this warranty; 3) any down time as a
result of warranty work being performed to include temporary replacement equipment; 4) cost of
capital; and 5) claims asserted by third parties, including customers. Some jurisdictions prohibit
the exclusion or limitation of incidental or consequential damages, so the above may not be
applicable to you.
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
7
Routine Maintenance
Maintenance should be performed per the requirements in the chart below or as needed.
Routine Maintenance Chart
Check Safety Interlock System
Inspect unit for loose hardware and/or damaged parts
Inspect tires for wear and proper ination
Inspect fuel level
Inspect for fuel and/or oil leaks
Inspect engine oil coolers for build up
Inspect and clean air intake screen
Check oil level in the engine (See engine owner’s manual)
Check oil level in the Hydraulic system
Check blades for sharpness and wear
Check parking brake functionality
Replace cutting blades
Inspect engine cooling fans under engine shroud (See
authorized Dixie Chopper dealer for cleaning if build-up exists).
Change engine oil and lter (See engine owner’s manual)
Change hydraulic oil and lter
2
1,3
(See authorized Dixie Chopper dealer)
Check engine air lters. Replace if necessary
4
Inspect engine to deck belt tension
(See authorized Dixie Chopper dealer)
Change engine fuel lter
Grease deck spindle assemblies
Grease front caster bearings
Grease front wheel bearings
Grease all other zerk ttings
Before
Each
Use
X
X
X
X
X
X
X
X
X
X
Every
25
Hours
X
X
X
Every 100
Hours or
Annually
X
X
X
X
X
X
X
X
Every 500
Hours or
Annually
X
1. IMPORTANT NOTE:
CHANGE ENGINE OIL AND FILTER AFTER FIRST 8 HOURS OF USE AND THEN EVERY 100 HOURS DEPENDING UPON
ENGINE (refer to engine owners manual). FAILURE TO DO SO WILL VOID THE ENGINE WARRANTY.
2. Perform initial hydraulic lter change after 50 hours of operation.
3. Change engine oil lter per the engine manufacturer’s recommendations. Refer to engine owner’s manual for recommendations and other maintenance items.
4. Service more often under dusty or dirty conditions.
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
8
Routine Maintenance
Hydraulic Fluid Reservoir
72” Models 50” and 60” Models
Fuel
Valve
Front Caster
Grease Zerk
(1 per side)
T-Box
Expansion
Tank
Hydraulic
Oil Filter
Deck Spindle Grease Zerk (1 per spindle, 3 total)
Hydraulic
Oil Filters
Kawasaki® FX Engine
Engine Air
Filter Cover
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
9
Controls and Operation
Throttle
Ignition Switch
Steering/Speed
Control Levers
Choke
PTO Switch
On/Off
Hour Meter/
Tachometer
Fuel Tank
Caps
Deck Height
Indicator
Deck-Lift
Handle
Deck-Lift Peg
Parking
Brake
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
10
Controls and Operation
WARNING
WARNING
Do not run the mower engine in
conned areas such as a closed
garage. Take care not to inhale
exhaust gases as they contain carbon monoxide,
which is a colorless, odorless gas that can cause
unconsciousness and is potentially lethal.
Handle fuel with care. Use only
approved fuel containers. Never
add fuel while the engine is
running or hot. Fill fuel tanks outdoors, never
indoors. Replace fuel tank cap securely and wipe
up all spilled fuel. Failure to comply may result in
damage to the equipment and/or injury to
persons.
Before starting the engine,
CAUTION
Operation Manual thoroughly. Always check for
proper engine oil level before starting engine.
Failure to comply may result in damage to the
equipment and injury to persons.
become familiar with all controls. Read and understand this
Before Starting the Mower:
1. Ensure all shields and mower deck discharge
chute (OCDC) are in place (If equipped). Never
attempt to clear discharge areas or mower deck
blades without disengaging mower deck, setting
parking brake, shutting off engine, and removing
ignition key.
2. Conrm that mower deck blades are sharp and
balanced to ensure the optimum quality of cut.
NOTE: Refer to blade replacement
procedures for detailed instructions on how
to safely and properly maintain mower
blades.
3. Check tires for wear and proper ination.
4. Check levels of fuel, engine oil and hydraulic
system oil.
Safety Interlock System
The mower has a system of safety interlock switches
that will not allow the mower to start unless these conditions are met:
• Steering speed control levers are in neutral
lock position
• Parking brake is set and/or seat is
occupied.
• Deck engaging switch (PTO) off.
If the seat is vacated during mowing without positioning
the controls as previously outlined, the engine will be
stopped by the safety interlock system.
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
To Start the Mower:
1. Place the steering speed control levers in the
neutral lock position.
2. Sit in the mower seat.
3. Pull the parking brake lever all the way up to
set parking brake.
4. Set fuel shut-off valve to desired fuel tank
position.
5. Set throttle to 3/4 power.
6. Pull choke knob out (if equipped).
7. Turn ignition switch to the START position.
Release key after engine starts. Key will
automatically return to the RUN position.
8. Push choke in (if equipped) as engine warms to
operating temperature.
NOTE: If the engine fails to start after 6-7 seconds of
continuous cranking, turn the key to the OFF position and
allow the starter motor to cool. See page 10 for location of
controls
To Mow:
NOTE: Always set engine speed at full- throttle
when mowing. Maintain a minimum engine
speed of 3400 RPM and a maximum engine
speed of 3600 RPM while mowing.
This engine speed will provide the
necessary airow to the engine cowling to
prevent overheating, and will maintain blade
speed for a satisfactory quality of cut. If the
engine pulls below 3400 RPM when under
load, slow down the ground speed and allow
the engine to recover to the proper RPM.
Slow the mower for cutting tall grass or
when mowing uphill. If ground speed is too
fast, or blade speed is too slow, mowing will
be uneven because mower blades will not
be able to lift grass into cutting position as
mower passes over the ground.
1. Set mowing deck height to desired cut
height
2. To release parking brake, push parking
brake lever all the way down.
3. Set throttle to 3/4-power position.
4. Engage mower deck by pulling up on deck
engaging switch (PTO).
5. Set throttle at the full-throttle position.
6. Steer and accelerate mower using the
steering speed control levers as explained
in this manual.
11
Controls and Operation
Steering Speed Control Levers:
The mower is equipped with a separate wheel
motor for each rear wheel. The wheel motors are
controlled by the steering speed control levers. The
left lever controls the left rear wheel and the right
lever controls the right rear wheel.
To move forward, push both levers forward at the
same time, slowly and evenly. (See below)
To speed up the forward movement, push levers
farther forward. The farther they are pushed, the
faster the mower will travel.
To move in reverse, pull both levers backward at
the same time, slowly and evenly. (See below)
Do not move the steering speed
control levers too rapidly or
start and stop the mower suddenly, especially on
grades. Failure to comply will result in personal
injury or death.
To speed up the backward movement, pull levers
toward you. The closer they are pulled, the faster
the mower will travel. NOTE: Never mow in re-
verse.
To turn, slow the mower’s ground speed, then fur-
ther slow the speed of the desired direction of travel.
Slow the right wheel for a right-hand turn or the left
wheel for a left-hand turn.
(See below)
To reduce the speed of the mower, move the
steering speed control levers the opposite direction
of travel toward the neutral position.
Refer to the illustrations of steering speed control
levers’ positions shown below.
To execute a Zero Radius turn, you must put one
wheel in reverse and one wheel in forward.
Refer to illustrations shown below of the steering
speed control levers’ position relative to the mower
wheels and the direction in which the levers turn
them.
REVERSEFORWARD
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
FORWARD
RIGHT TURN
12
REVERSE
RIGHT TURN
ZERO
RIGHT TURN
Controls and Operation
WARNING
OCDC (Operator Controlled Discharge Chute)
This mower may be equipped with the patented
Operator Controlled Discharge Chute (OCDC) to
regulate discharge. This discharge chute has a
variable adjustment that ranges from fully open to
fully closed.
In the fully closed position, it will serve to keep
some of the clipped material under the mower deck
for a longer period of time, in order to enhance
the mulching capabilities. This will also function as
a discharge safety shield. This discharge chute
should ALWAYS BE OPERATED IN THE FULLY
CLOSED POSITION WHEN MOWING NEXT TO
VULNERABLE OBJECTS
OCDC Controls
1. Handle: Used to raise and lower the OCDC.
2. Chute Adjustment: Used to adjust position
of the chute. May also be used to hold
chute between fully open or fully closed.
To adjust the OCDC, move handle to raise
or lower the screen to desired position.
BE AWARE OF SURROUNDINGS AT ALL
TIMES!
Before setting cut height, the en-
CAUTION
gine must be OFF and the parking brake must be engaged.
Cut Height Setting
Set the mowing deck appropriately to achieve the
desired height of your cut. The recommended cutting
height is 2-3 inches (5-7 cm), though your preference
may be a higher or lower cut.
Tall grass or weeds should be cut with the mower
deck set to its highest position.
The rst time you mow, set the cut height slightly
higher than normal, then adjust accordingly.
1. Refer to the deck height indicator and determine the
appropriate notch setting for your desired cut.
3. Depress the deck foot pedal to lift deck, allowing the
deck to lock into the highest position.
4. Reposition the deck height pin to the selected setting,
then depress the deck foot pedal and release the
deck lock.
5. Slowly release pressure on the deck foot pedal to
lower the deck to the new height setting.
Chute
Setting
OCDC
OCDC Handle
Mowing Speed
The mower is designed to operate most efciently at
maximum blade speed (engine 3600 rpm).
The speed of the mower should allow the mower deck
blades to maintain this maximum speed while
mowing across turf. Control the ground speed with
speed control levers. Slow the mower for cutting tall
grass, grass that is heavy with moisture, or when
moving uphill. If ground speed is too fast, or blade
speed is too slow, mowing will be uneven because
mower blades will not be able to lift grass into cutting
position as mower passes over the ground.
Fuel level Indicator
The fenders of the mower have a cut out in the
stainless steel allowing for easy fuel level assessment.
Fuel Level
Indicator
* if equipped
700433 12/2014
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
13
Shutdown of Mower
Shutdown Procedure
NOTE: Engine may be stopped at any time by
turning the ignition key to the OFF position.
1. Move steering speed control levers to
neutral position to stop mower movement.
2. Push deck engaging switch (PTO) down to
disengage mower deck blades.
3. Pull parking brake lever all the way up to set
parking brake.
4. Move throttle to the idle position.
5. Allow engine to idle for two minutes.
6. Turn ignition key to the OFF position and
remove key, even if leaving mower
unattended for only a few minutes.
7. Position fuel shut-off valve to the OFF
position.
Moving the Mower without Power
NOTE: Do not exceed a speed of 2 mph when
moving the mower without power.
If it becomes necessary to move the mower while
not under its own power, the hydraulic pumps are
equipped with bypass valves. Before moving the
unit, turn the 5/8” bypass valve counterclockwise
two turns on each pump.
Always make certain the two bypass valves are
torqued back to 84-120 in-lb before starting the
engine.
5/8” Bypass Valve
(1 per pump, 2 total)
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
14
Basic Mower Adjustments, Maintenance, and Repair
WARNING
WARNING
WARNING
Blade Replacement
NEVER work with mower blades
while engine is running. Make
sure that ignition switch is off,
key is removed, PTO switch is disengaged, steering speed control levers are in neutral lock, and
parking brake is on. Failure to comply will result in
personal injury or death.
While setting up, repairing, or
transporting your mower, disconnect the negative battery terminal. Failure to
comply can result in personal injury or death.
CAUTION
maintenance. Wear appropriate protective gloves
and clothing. Cover the sharp cutting edges of the
blades. Failure to comply can result in personal
injury.
1. Chock rear tires.
2. Lift front end of mower and support it with a
jack or jack stands that have a sufcient safe
working load capacity.
3. Wedge a short piece of lumber between the
mower blade and the mower deck to
immobilize the blade while removing and
reattaching hardware.
4. Remove bolt, washer, and spacer attaching
blade to blade spindle shaft, before removing
blades.
5. Apply anti-seize compound to threads of
attaching bolts before installation of new or
sharpened blades.
6. In reverse order as removed, install new or
sharpened blade with spacer, washer, and
bolt. Make certain to keep the lift area\
(turned-up section of the blade) facing the
underside of mower deck. Ensure that the ber
washer (which acts as a vibration damper) is
in contact with the blade.
7. Tighten bolts to a torque of 115-130 ft-lbs.
Use caution when handling mow-
er blades during replacement or
Under Deck Cleaning
CAUTION
Water can get in and under seals and cause damage to equipment.
Clean the underside of the deck frequently.
Accumulation of debris seriously impairs the mower’s ability to “lift” the grass into cutting position and
discharge the clippings evenly. Build up on the
underside of the mower deck often results in a poor
quality of cut.
Do not clean the underside of
the deck with a pressure washer.
Battery Maintenance
Follow the instructions provided with the engine
manual.
During off-season storage, use a trickle charger to
maintain the battery.
WARNING
ignition switch is off and key removed, PTO switch
is disengaged, steering speed control levers are
in neutral lock, and parking brake is on. Failure to
comply may result in personal injury or death.
Prior to performing any and all
maintenance, make sure that the
Mower Cleaning & Off-Season Storage
Clean and store the mower at the end of the mowing
season as follows:
1. Perform steps as applicable under routine
maintenance.
2. Remove all grass, dirt, and debris from the
machine. Wash mower with an automotive
type detergent.
3. Thoroughly apply grease to grease zerks as
shown on page 9.
4. Check hydraulic oil level. Add oil if necessary.
Change oil and lter if not done in last 100
hours. Refer to routine maintenance.
5. Check tires for proper ination.
6. Start mower and engage PTO for
approximately one minute to remove excess
water from belts and pulleys.
700433 12/2014
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
15
Basic Mower Adjustments, Maintenance, and Repair
Never attempt to make any
adjustments to mower deck or
work under it while engine is
running. Make sure that ignition switch is off and
key removed, PTO switch is disengaged, steering speed control levers are in neutral lock, and
parking brake is on. Failure to comply will result
in personal injury or death.
Drive Belt Adjustment
There are two drive belts that may need periodic adjustment: the drive belt from the engine to the pumps,
and the drive belt from the engine to the mower deck.
These belts may be adjusted as follows:
1. Adjust engine to pump drive belt by adjusting
engine position until Idler pulley is 1” from frame rail to
left of idler.
2. Adjust the engine-to-deck drive belt using the spring
tensioner located on the top rear of the mower deck.
Tighten the jam nut until spring measures 3 inches.
Drive Belt Replacement
Replace the drive belts if they show signs of cuts,
tears, burns caused by slipping, or excessive wear.
Refer to the Routine Maintenance section of this
manual for a schedule of replacement.
1. Loosen the tension on the vertical/horizontal
idler pulley by pulling it away from belt.
2. Roll belt off the pulley, noting the routing of
belt.
3. Roll new belt onto pulley, routing it in the same
conguration as belt that was just removed.
The pulley can be moved as needed.
Belt Routing
FRONT
2
Engine-to-Deck Tensioner
3
BELTS
1.) Engine-Deck Belt
2.) Deck Belt
3.) Engine-Trans Belt
1
REAR
Engine-to-Pump Tensioner
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
16
Basic Mower Adjustments, Maintenance, and Repair
WARNING
Preparing the Mower for Storage
Prepare the engine for storage at the end of the
mowing season as follows:
1. Run engine for 15 minutes or longer.
2. Shut off engine.
3. Drain oil while engine is still warm.
4. Rell crankcase with fresh oil. Refer to
engine owner’s manual for proper oil type and
viscosity.
5. Position fuel shut off valve to the OFF position
and run the engine until it runs out of gas and/
or use a fuel stabilizer. Gasoline forms
harmful gum and varnish deposits in the
carburetor and fuel system as it becomes old.
CAUTION
comply can cause damage to equipment or personal injury.
6. Remove and replace fuel lter if needed.
7. Check oil ller and fuel tank caps to make
sure they are securely in place.
Do not store gasoline for more
than 2 months. Failure to
Hour Meter
Functions:
1. Tachometer
2. Engine Hours
3. System Voltage
4. Initial Oil Change (Break in oil)
5. Scheduled Oil Service Alert
6. Air lter service Alert
7. Fuel lter service Alert
Operation:
Push and release mode button to toggle between functions, the mode button will also be used to clear alerts
and/or timers.
Operation:
The service alert timer counts down from a set
interval,when the hour meter reaches the GENTLE
ALERT INTERVAL for a qualifying function your meter
will begin to ash messages such as CHG OIL, SVC AIR
FILTER and SVC FUEL FILTER. As the interval countdown continues and 0 hours remain for service intervals
messages such as CHG OIL NOW, SVC AIR FILTER
NOW, SVC FUEL FILTER NOW will be displayed.
Mode Button
Preparation for New Mowing Season
Prepare the stored mower for the new mowing season as follows:
1. Clean mower and remove any debris and
dirt accumulation.
2. Check the hydraulic and engine oil levels.
3. Fill fuel tanks with fresh gasoline.
4. Run the engine at half speed for 5 minutes
and check the operation of the steering
speed control levers. Then, stop engine and
check for oil leaks, loose ttings, etc...
5. Ensure all safety devices are operational and
review the general safety precautions listed in
the front of this manual.
6. Check air pressure in tires. If needed, inate
to proper pressure: front tires-15 psi
and rear tires-10 psi.
7. See maintenance chart on page 8.
Reset Procedure:
Select the alert or timer you would like to reset press
and HOLD the mode button for 3 seconds (an alert or
timer reset can be performed at any time).
700433 12/2014
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
17
Evaporative Emission Control System
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The U.S. EPA, California Air Resources Board, and Jacobsen Professional Lawn Care Inc., DBA
Dixie Chopper are pleased to explain the evaporative emission control system’s warranty on
your 2015 model year small off-road (Mowers) engine. In California, new equipment that use
small off-road engines must be designed, built, and equipped to meet the State’s stringent antismog standards. Dixie Chopper must warrant the evaporative emission control system on your
small off-road (mower) engine for the period listed below provided there has been no abuse,
neglect or improper maintenance of your equipment.
Your evaporative emission control system may include parts such as: carburetors, fuel tanks, fuel
lines, fuel caps, valves, canisters, lters, vapor hoses, clamps, connectors, and other associated
components. For engines less than or equal to 80 cc, only the fuel tank is subject to the
evaporative emission control warranty requirements of this section.
MANUFACTURER’S WARRANTY COVERAGE:
This evaporative emission control system is warranted for two years. If any evaporative
emission-related part on your equipment is defective, the part will be repaired or replaced by
Dixie Chopper.
OWNER’S WARRANTY RESPONSIBILITIES:
As the small off-road engine (mower) owner, you are responsible for performance of the
required maintenance listed in your owner’s manual. Dixie Chopper recommends that you
retain all receipts covering maintenance on your (Mower), but Dixie Chopper cannot deny
warranty solely for the lack of receipts.
As the small off-road engine (Mower) owner, you should however be aware that the Dixie
Chopper may deny you warranty coverage if your fuel tank has failed due to abuse, neglect,
or improper maintenance or unapproved modications.
You are responsible for presenting your lawn cutting equipment to a Dixie Chopper
distribution center or service center as soon as the problem exists. The warranty repairs
should be completed in a reasonable amount of time, not to exceed 30 days. If you have a
question regarding your warranty coverage, you should contact the Technical Service Manager at
765-246-7737.
DEFECTS WARRANTY REQUIREMENTS:
(a) The warranty period begins on the date the engine or equipment is delivered to an ultimate
purchaser.
(b) General Evaporative Emissions Warranty Coverage. The fuel tank must be warranted to the
ultimate purchaser and any subsequent owner that the evaporative emission control system
when installed was:
(1) Designed, built, and equipped so as to conform with all applicable regulations; and
(2) Free from defects in materials and workmanship that causes the failure of a warranted part
for a period of two years.
(c) The warranty on evaporative emissions-related parts will be interpreted as follows:
(1) Any warranted part that is not scheduled for replacement as required maintenance in the
written instructions must be warranted for the warranty period dened in subsection (b)(2).
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
18
Evaporative Emission Control System (cont.)
If any such part fails during the period of warranty coverage, it must be repaired or
replaced by the Jacobsen Professional Lawn Care Inc., DBA Dixie Chopper (Dixie Chopper) issuing
the
warranty. Any such part repaired or replaced under the warranty must be warranted for a
time not less than the remaining warranty period.
(2) Any warranted part that is scheduled only for regular inspection in the written instructions
must be warranted for the warranty period dened in subsection (b)(2). A statement in
such written instructions to the effect of “repair or replace as necessary” will not reduce the
period of warranty coverage. Any such part repaired or replaced under warranty must be
warranted for a time not less than the remaining warranty period.
(3) Any warranted part that is scheduled for replacement as required maintenance in the
written instructions must be warranted for the period of time prior to the rst scheduled
replacement point for that part. If the part fails prior to the rst scheduled replacement, the
part must be repaired or replaced by Dixie Chopper. Any such part repaired or replaced
under warranty must be warranted for a time not less than the remainder of the period prior
to the rst scheduled replacement point for the part.
(4) Repair or replacement of any warranted part under the warranty provisions of this article
must be performed at no charge to the owner at a warranty station.
(5) Notwithstanding the provisions of subsection (4) above, warranty services or repairs must
be provided at distribution centers that are franchised to service the subject engines or
equipment.
(6) The owner must not be charged for diagnostic labor that leads to the determination that a
warranted part is in fact defective, provided that such diagnostic work is performed at a
warranty station.
(7) Throughout the evaporative emission control system’s warranty period set out in subsection
(b)(2), Dixie Chopper must maintain a supply of warranted parts sufcient to meet the
expected demand for such parts.
(8) Manufacturer approved replacement parts must be used in the performance of any warranty
maintenance or repairs and must be provided without charge to the owner. Such use will
not reduce the warranty obligations of the manufacturer issuing the warranty.
(9) The use of any add-on or modied parts will be grounds for disallowing a warranty claim
made in accordance with this article. The manufacturer issuing the warranty will not be
liable under this Article to warrant failures of warranted parts caused by the use of an add-on
or modied part.
(10) Dixie chopper shall provide any documents that describe the warranty procedures or
policies within ve working days of request by the Air Resources Board.
EMISSION WARRANTY PARTS LIST:
1) Tank
2) Lines
3) Caps
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
19
Notes
Dixie Chopper ▪ 6302 E. County Road 100 N. ▪ Coatesville, IN ▪ 46121 ▪ www.dixiechopper.com
700433 12/2014
20
6302 E County Road 100 N
Coatesville, Indiana 46121
www.dixiechopper.com
Specications and instructions subject to change without notice.
Dixie Chopper and Jacobsen Professional Lawn Care Inc, are registered trademarks.
Any and all use and/or reproductions are strictly prohibited.
Printed In USA
REV 01292015
Loading...