dixell XW20K, T620, T620T, V620 Installing And Operating Insructions

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XW20K AND T620T - T620 – V620 – CX620
1 GENERAL WARNING ......................................................................................................... 1
2 GENERAL DESCRIPTION .................................................................................................. 1
3 CONTROLLING LOADS ...................................................................................................... 1
4 SPECIAL FUNCTIONS................................................................ ........................................ 1
5 KEYBOARDS...................................................................................................................... 1
6 AUTOMATIC KEYBOARD LOCK (ONLY FOR T620T) ......................................................... 2
7 CONTROLLER INTERFACE ............................................................................................... 2
8 PARAMETER LIST ............................................................................................................. 2
9 DIGITAL INPUT .................................................................................................................. 3
10 INSTALLATION AND MOUNTING ................................ ....................................................... 4
11 ELECTRICAL CONNECTIONS............................................................................................ 4
12 TTL/RS485 SERIAL LINE .................................................................................................... 4
13 HOW TO: USE OF THE PROGRAMMING “HOT KEY” ......................................................... 4
14 ALARM SIGNALS ............................................................................................................... 4
15 TECHNICAL DATA ............................................................................................................. 4
16 CONNECTIONS................................................................ .................................................. 4
17 DEFAULT SETTING VALUES ............................................................................................. 5
1 GENERAL WARNING
1.1 PLEASE READ BEFORE USING THIS MANUAL
This manual is part of the product and should be kept near the instrument for easy and quick
The instrument shall not be used for purposes different from those described hereunder. It
cannot be used as a safety device.
Check the application limits before proceeding.
1.2 SAFETY PRECAUTIONS
Check the supply voltage is correct before connecting the instrument. Do not expose to water or moisture: use the controller only within the operating limits avoiding
sudden temperature changes with high atmospheric humidity to prevent formation of condensation
Warning: disconnect all electrical connections before any kind of maintenance. Fit the probe where it is not accessible by the End User. The instrument must not be opened. In case of failure or faulty operation send the instrument back to the distributor or to “Dixell S.r. l.”
(see address) with a detailed description of the fault.
Consider the maximum current which can be applied to each relay (see Technical Data). Ensure that the wires for probes, loads and the power supply are separated and far enough from
each other, without crossing or intertwining.
In case of applications in industrial environments, the use of mains filters (our mod. FT1) in
parallel with inductive loads could be useful.
2 GENERAL DESCRIPTION
Model XW20K is microprocessor based controller suitable for applications on normal or medium temperature refrigerating units. It has to be connected by me ans of a two-wir e cable ( 1mm) at a distance of up to 30 meters to the keyboard T620T, T620, V620 or CX620. It is provided with two relay outputs to control compressor and light. It is also provided with 3 NTC or PTC probe inputs, one for temperature control, one to control the defrost end temperature of the evaporator and the third to control condenser temperature or to display another temperature. The HOT-KEY output allows to connect the unit, by me ans of the external module XJ485-CX, to a network line ModBUS-RTU compatible such as a dIXEL monitoring u nits of X-WEB family. It allows to program the controller by means the HOT-KEY programming keyboard. The instrument is fully configurable through special parameters that can be easily programmed through the keyboard.
3 CONTROLLING LOADS
3.1 THE COMPRESSOR
The regulation is performed according to the temperature measured by the thermostat probe with a positive differential from the set point: if the temperature increases and reaches set point plus differential the compressor is started and then turned off when the temperature reaches the set point value again. In case of fault in the thermostat probe the start and stop of the compressor are timed through parameters Con and CoF. The relay of the second compressor is activated in parallel with the relay of the first compressor, with a possible delay set in the AC1 parameter. Both the compressors ar e switched off at the same time.
3.2 FAST FREEZING
When defrost is not in progress, it can be activated by holding the UP key pressed for about 3 sec. The compressor operates to maintain the CCS set point for the time set through the CCt parameter. The cycle can be terminated before the end of the set time using the same activation key UP for 3 sec.
3.3 DEFROST
Defrost is performed through a simple stop of the compressor. The parameters involved are: i dF, to control the interval between defrost cycles and MdF, which is the maximum defrost length. There are also two defrost modes: timed or controlled by the evaporator’s probe (p arameter dFP and P3P). At the end of a defrost cycle a d ripping time is started; its length is set in the FSt parameter. With FSt=0 the dripping time is disabled.
4 SPECIAL FUNCTIONS
By means of the parameter oA3, it’s possible to configure the functions of the light relay (22-23), as described in the following paragraphs:
4.1 OA3 = LIG: LIGHT RELAY (FACTORY SETTING)
By setting oA3=Lig the relay will work as light relay, it is switched on and off by the light button on the keyboard and is affected by status of the digital input when i1F=dor.
4.2 OA3 = CP2 SECOND COMPRESSOR MANAGEMENT
By setting oA3=CP2, the relay at terminals 22-23 will operate as “second compressor”. It will be activated in parallel with the relay of the first compressor, with a possible delay set in the AC1 parameter (seconds). Both the compressors are switched off at the same time.
4.3 OA3 = ONF: ON –OFF RELAY
By setting oA3=onF, the relay will operate as “on-off” relay: it will be activated when the controller is switched on and it will be switched off when the controller is in stand-by status.
4.4 OA3 = AUS: AUXILIARY RELAY
By setting oA3=AUS, the relay 22-23 will work as auxiliary thermostat (ex. anti condensing heater). Parameters involved:
- ACH (cL, Ht): Kind of regulation for the auxiliary relay: Ht = heating / CL = cooling;
- SAA (-50÷150) Set point for auxiliary relay
- SHy (0÷25.5°C) Differential for auxiliary output. With ACH = CL: aux relay cut in is SAA+SHy, cut out SAA. With ACH = Ht: aux relay cut in is SAA-SHy, cut out SAA.
- ArP (nP, P1, P2, P3, P4) Probe for auxiliary relay
- Sdd (n, Y) Auxiliary output working during defrost
4.5 OA3 = ALR: ALARM RELAY
By setting oA3=ALr the relay will work as alarm relay, it is switched on when an alarm happens. Parameters involved:
- tbA (n, y) Alarm relay silencing
- AoP (cL; oP) Alarm relay polarity
4.6 OA3 = DB: NEUTRAL ZONE
By setting oA3=db the controller will perform a “neutral zone” regulation. The heating e lement has to be connected to the oA3 relay (22-23) If the temperature increases and reaches set point plus differential (HY) the compressor is started and then turned off when the temperature reaches the set point value again. If the temperature decreases and reaches the set point minus differential (HY) the oA3 output (heater) is switched on and then turned OFF when the temperature reaches again the set point.
5 KEYBOARDS
T620T
T620
V620
CX620
To display and modify target set point; in programming mode it se lects a parameter or confirm an operation. By holding it pressed for 3 sec when max or min temperature is displayed it will be erased. To see the max stored temperature; in programming mode it browses the parameter codes or increases the displayed value. By holding it pressed for 3s the fast freezing cycle is started.
To see the min stored temperature; in programming mode it browses the parameter codes or decreases the displayed value.
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By holding it pressed for 3 sec the defrost is started.
Switch ON and OFF the cold room light.
Switch ON and OFF the instrument.
KEY COMBINATIONS
+
To lock and unlock the keyboard.
+
To enter the programming mode.
+
To exit the programming mode.
5.1 USE OF LEDS
Each LED function is described in the following table.
LED MODE Function
ON The compressor is running
FLASHING
- Programming Phase (flashing with LED )
- Anti-short cycle delay enabled
ON The fan is running
FLASHING
Programming Phase (flashing with LED )
ON The defrost is enabled
FLASHING Drip time in progress
ON The Fast Freezing cycle is enabled
ON
- ALARM signal
- In “Pr2” indicates that the parameter is also present in “Pr1” ON Continuous cycle is running
ON Energy saving enabled
ON Light on
ON Auxiliary relay on (CX620 only)
°C/°F ON Measurement unit (CX620 only)
6 AUTOMATIC KEYBOARD LOCK (ONLY FOR T620T)
To avoid accidental modifications of the controller settings, the T620T keyboard will be locked automatically if no key will be touched for 60 seconds. The T620T will show “LoC” flashing for few seconds when it’s locking. The light key is operating even if the keyboard is locked.
6.1 TO UNLOCK THE T620T
1. Touch any key.
2. The keys will be lighted.
3. Keep a key pushed for few seconds till the “on” message is displayed.
7 CONTROLLER INTERFACE
7.1 HOW TO SEE THE MIN TEMPERATURE
1.
Press and release the DOWN key.
2. The “Lo” message will be displayed followed by the minimum temperature recorded.
3. By pressing the DOWN key or waiting for 5 sec the normal display will be restored.
7.2 HOW TO SEE THE MAX TEMPERATURE
1.
Press and release the UP key.
2. The “Hi” message will be displayed followed by the maximum temperature recorded.
3. By pressing the UP key or waiting for 5 sec the normal display will be restored.
7.3 HOW TO RESET THE MAX AND MIN TEMPERATURE RECORDED
To reset the stored temperature, when max or min temperature is displayed:
1. Press SET key until “rST” label starts blinking.
Note: after the installation remember to RESET the temperature stored.
7.4 HOW TO SEE AND MODIFY THE SET POINT
1. Push and immediately release the SET key: the display will show the Set point value;
2. To change the SEt value, push the UP or DOWN arrows within 10 sec.
3. To memorise the new set point value push the SET key again or wait for 10 sec.
7.5 TO START A MANUAL DEFROST
1. Push the DEF key for more than 2 sec and a manual defrost will start.
7.6 TO ENTER IN PARAMETERS LIST “PR1”
To enter the parameter list “Pr1” (user accessible parameters) o perate as follows:
+
1. Enter the Programming mode by pressing the Set and DOWN key for few seconds ( and start blinking).
2. The instrument will show the first parameter present in “Pr1”
7.7 THE HIDDEN MENU
In the hidden menu there are all the parameters of the instrument.
7.7.1 ENTERING THE HIDDEN MENU
1. Enter the Programming mode by pressing the SET+DOWN keys for 3 sec (the “°C” or “°F” LED will start blinking).
2. Release the keys and then push again the SET+DOWN keys more than 7 sec. The “Pr2” label will be displayed immediately, followed from the HY parameter.
NOW THE HIDDEN MENU IS DISPLAYED
3. Select the required parameter.
4. Press SET key to display its actual value
5. Use UP or DOWN keys to change its value.
6. Press SET to store the new value and move to the following parameter.
To exit: Press SET+UP or wait for 15 sec without pressing any key.
NOTE1: if no parameter is present in the “Pr1” level, after the first 3 sec the “noP” message will be displayed. Keep SET+DOWN keys pushed till the “Pr2” message will be displayed.
NOTE2: the new set value will be stored even if the procedure is exited by waiting for the time-out to
expire.
7.7.2 HOW TO: MOVE A PARAMETER FROM THE HIDDEN MENU TO THE FIRST LEVEL AND
VICEVERSA.
Each parameter present in the HIDDEN MENU can be moved or put into “THE FIRST LEVEL” (user level) by pressing SET+DOWN keys. In HIDDEN MENU, if a parameter is present also in the First Level (Pr1), the decimal point will be lit.
7.7.3 HOW TO CHANGE THE PARAMETER VALUE
1. Enter the Programming mode.
2. Select the required parameter with UP or DOWN.
3. Press the “SET” key to display its value ( and LED starts blinking).
4. Use UP or DOWN to change its value.
5. Press SET to store the new value and move to the following parameter.
To exit: Press SET+UP or wait for 15 sec without pressing any key. NOTE: the new programming is stored even when the procedure is exited by waiting the time-out.
7.8 HOW TO LOCK THE KEYBOARD (MANUALLY)
+
1.
Keep the UP and DOWN keys pressed together for more than 3 sec th e UP and DOWN keys.
2. The “PoF” message will be displayed and the keyboard is locked. At this point it is
only possible the viewing of the set point or the MAX o Min temperature stored and to switch ON and OFF the light, the auxiliary output and the instrument.
TO UNLOCK THE KEYBOARD
Keep the UP and DOWN keys pressed together for more than 3 sec.
7.9 ON/OFF FUNCTION (STAND BY)
By pushing the ON/OFF key, the instrument shows “OFF” for 5 sec. and the ON/OFF LED is switched ON. During the OFF status, all the relays are switched OFF and the regulations are stopped; if a monitoring system is connected, it does not record the instrument data and alarms. When the instrument is in stand by the keyboard displays “oFF”.
N.B. During the OFF status the Light and AUX buttons are active.
1.1 TO SEE THE PROBE VALUES
1.
Enter in “Pr1” level.
2. Parameters “dP1”, “dP3” and “dP4” display the value of probes 1, 3 and 4.
8 PARAMETER LIST
REGULATION
Hy Differential: (0.1 to 25.5°C; 1 to 45°F) differential for set p oint, always positive. Compressor Cut
IN is Set Point p lus Differential (HY). Compress or Cut OUT is when the temperature reaches the set point.
LS Minimum set point limit: (-55.0°C to SET; -67°F to SET) Sets the minimum acceptable value
for the set point.
US Maximum set point limit: (SET to 150°C; SET to 302°F) Set the maximum acceptable value for
set point.
PROBE INPUTS
ot Thermostat probe calibration (term. 1-2): (-12.0 to 12.0°C; -21 to 21°F) allows to adjust
possible offset of the thermostat probe.
P3P Third probe presence (term. 4-5): n= not present; y= present. o3 Third probe calibration: (-12.0 to 12.0°C; -21 to 21°F) allows to adjust possible offsets of the
third probe.
P4P Fourth probe presence (term. 5-6): n= not present; y= present. o4 Fourth probe calibration: (-12.0 to 12.0°C; -21 to 21°F) allows to adjust possible offsets of the
fourth probe.
odS Outputs activation delay at start up: (0 to 255 min) this function is enabled at the initial start up
of the instrument and inhibits any output activation for the period of time set in the parameter. (AUX and Light can work)
AC Anti-short cycle delay: (0 to 30 min) inter val between the com pressor stop and the following
restart.
AC1 Time delay between turning on compressor 2: (0 to 255 sec) allows to set the delay between
turning on the first and the second compressor. It’s used with oA3=CP2.
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CCt Thermostat override: (0.0 to 23h50min, res. 10 min) allows to set the length of the continuous
cycle. It can be used, for instance, when the room is filled with new products.
CCS Set point for continuous cycle: (-55 to 150°C, -67 to 302°F) it sets the set point used during
the continuous cycle.
Con Compressor ON time with faulty probe: (0 to 255 min) time during which the compressor is
active in case of faulty thermostat probe. With Con=0 compressor is always OFF.
COF Compressor OFF time with faulty probe: (0 to 255 min) time during which the compressor is
off in case of faulty thermostat probe. With CoF=0 compressor is always active.
CH Type of action: CL = cooling; Ht = heating.
DISPLAY
CF Temperature measurement unit: °C = Celsius; °F = Fahrenheit. When the measur ement unit is
changed the SET point and the values of the regulation parameters have to be modified
rES Resolution (for °C): (in = 1°C; de = 0,1°C) allows decimal point display.
dE = 0.1°C; in = 1 °C.
rEd Remote display: select which probe is displayed by the remote display (T620or CX620 or
V620) (P1; P2, P3, P4, SET, dtr): it selects which pr obe is displayed by the instrument: P1 =
Thermostat probe; P2 = Evaporator pro be; P3 = Third probe(only for model with this option enabled); P4 = Fourth probe, SET = set point; dtr = percentage of visualization.
dLy Display delay: (0.0 to 20min00sec; res. 10 sec) when the temperature increases, the display is
updated of 1°C or 1°F after this time.
DEFROST
dFP Probe selection for defrost termination: nP = no probe; P1 =thermostat probe; P2 =
evaporator probe; P3 =Third probe; P4 = Fourth probe.
dtE Defrost termination temperature: (-55.0 to 150.0°C; -67 to 302°F) (Enabled only when the
evaporator probe is present) sets the temperature measured by the evaporator probe which causes the end of defrost.
idF Interval between defrosts: (1 to 120 h) determines the time interval between two defrost cycles. MdF (Maximum) duration of defrost: (0 to 255 min) When P2P = n, no evaporator probe, it sets the
defrost duration, when P2P = y, defrost end based on temperature, it sets the max imum length for defrost.
dFd Display during defrost: rt = real temperature;
it = temperature reading at the defrost start; Set = set point; dEF = “dEF” label.
dAd Defrost display time out: (0 to 255 min) sets the maximum time between the end of defrost and
the restarting of the real room temperature display.
OA3 = AUS: AUXILIARY THERMOSTAT CONFIGURATION (terms. 22-23)
ACH Kind of regulation for auxiliary relay: Ht = heating; CL = cooling SAA Set Point for auxiliary relay: (-55.0 to 150.0°C; -67 to 302°F) it defines the room tem perature
setpoint to switch auxiliary relay.
SHy Differential for auxiliary relay: (0.1 to 25.5°C; 1 to 45°F) differential for auxiliary relay set point ,
always positive.
ArP Probe selection for auxiliary: nP = aux relay is switched by digital input with i1F=AUS; P1 =
Probe 1 (Thermostat probe); P2 = Probe 2 (evaporator probe); P3 = Probe 3 (display probe);
P4 = Probe 4.
Sdd Auxiliary output status during defrost:
n = the auxiliary output is switched off during defrost; y = the auxiliary output goes on working d uring defrost.
ALARMS
ALP Probe for temperature alarm setting: P1 = thermostat probe; P2 = evaporator probe; P3 =
condenser 1 probe; P4 = condenser 2 probe.
ALC Temperature alarm configuration:
rE = High and Low alarms related to Set Point Ab = High and low alarms related to the absolute temperature.
ALU High temperature alarm setting:
ALC = rE, 0 to 50°C or 0 to 90°F. ALC = Ab, ALL to 150°C or ALL to 302°F. When this temperature is reached and after the ALd delay time the HA alarm is enabled.
ALL Low temperature alarm setting:
ALC = rE, 0 to 50°C or 0 to 90°F; ALC = Ab, -55°C to ALU or -67°F to ALU. When this temperature is reached and after the ALd delay time, the LA alarm is enabled.
AFH Temperature alarm and fan differential: (0.1 to 25.5°C; 1 to 45°F) differential for temperature
alarm set point and fan regulation set point, always positive.
ALd Temperature alarm delay: (0 to 255 min) time interval between the detection of an alarm
condition and the corresponding alarm signalling.
dAo Delay of temperature alarm at start-up: (0.0 to 23h50min, res. 10 min) time interval between
the detection of the temperature alarm condition after the instrument power on and the alarm signalling.
CONDENSER TEMPERATURE ALARM
AP2 Probe selection for temperature alarm of condenser: nP = no probe; P1 = thermostat probe;
P2 = evaporator probe; P3 = third probe; P4 = fourth probe.
AL2 Low temperature alarm of condenser: (-55 to 150°C; -67 to 302°F) when this temperature is
reached the LA2 alarm is signalled (after the Ad2 delay).
Au2 High temperature alarm of condenser: (-55 to 150°C; -67 to 302°F) when this temperature is
reached the HA2 alarm is signalled (after the Ad2 delay). AH2 Differential for temperature condenser alarm recovery: (0.1 to 25.5°C; 1 to 45°F). Ad2 Condenser temperature alarm delay: (0 to 255 min) time interval b etween the detection of the
condenser alarm condition and alarm signalling.
dA2 Condenser temperature alarm exclusion at start up: (0.0 to 23h50min, res. 10 min). bLL Compressor off with low temperature alarm of condenser: n = compressor keeps on
working; Y = compressor is switched off till the alarm is present, in any case regulation restarts
after AC time at minimum. AC2 Compressor off with high temperature alarm of condenser: n = compressor keeps on
working; Y = compressor is switched off till the alarm is present, in any case regulation restarts
after AC time at minimum.
RELAY OA3 (22-23) CONFIGURATION
tbA Alarm relay silencing (with oA3=ALr):
n = silencing disabled: alarm relay stays on till alarm condition lasts; y = silencing enabled: alarm relay is switched OFF by pressing a key during an alarm.
oA3 Fourth relay configuration (22-23): dEF = do not select it; FAn = do not select it; ALr = a larm;
Lig = light; AuS = Auxiliary relay; onF = always on w ith instrument on; db = heating element for neutral zone regulation; cP2 = second compressor; dF2 = do not select it.
AoP Alarm relay polarity: it set if th e alarm relay is open or closed when an alarm happens. CL=
terminals 1-2 closed during an alarm; oP = terminals 1-2 open during an alarm.
DIGITAL INPUT
i1P Digital input polarity: oP = the digital input is activated by opening the contact; CL = the d igital
input is activated by closing the contact.
i1F Digital input configuration: EAL = external alarm: “EA” message is displayed; bAL = serious
alarm “CA” message is displayed. PAL = pressure switch alarm, “CA” message is d isplayed; dor = door switch function; dEF = activation of a defrost cycle; AUS =to switch on and off the 22-23 relay with oA3 = AUS; Htr = kind of action inversion (cooling – heating); FAn = not set it;
ES = Energy saving.
did Digital input delay: (0 to 255 min)
With i1F= EAL or i1F = bAL digital input alarm delay: delay between the detection of the
external alarm condition and its signalling.
With i1F= dor: door open signalling delay. With i1F = PAL: time for pressure switch function: time interval to calculate the number of the
pressure switch activation.
nPS Pressure switch number: (0 to 15) number of activation of the pressure switch, during t he did
interval, before signalling the alarm event (i2F=PAL).
If the nPS activation in the did time is reached, switch off and o n the instrument to restart normal regulation.
odC Compressor and fan status when open door: no = normal; FAn = Fan OFF; CPr =
Compressor OFF; F_C = Compressor and fan OFF.
rrd Outputs restart afte r doA alarm: no = outputs not affected by the doA alarm; YES = outputs
restart with the doA alarm.
HES Temperature increase during the Energy Saving cycle: (-30.0 to 30.0°C; -54 to 54°F) it sets
the increasing value of the set point during the Energy Saving cycle.
OTHER
Adr RS485 serial address: (1 to 247) identifies the instrument address when connected to a
ModBUS compatible monitoring system.
PbC Type of probe: it allows to set the kind of probe used by the instrument. PtC = PTC probe, ntC =
NTC probe.
onF on/off key enabling: nu = disabled; oFF = enabled; ES = to start a energy saving cycle. dP3 Third probe display- optional. dP4 Fourth probe display. rSE Real set point: it shows the set point used during the energy saving cycle or during the
continuous cycle.
rEL Release software: (read only) Software version of the microprocessor. Ptb Parameter table: (read only) it shows the original code of the parameter map.
9 DIGITAL INPUT
The free voltage digital input is programmable in different configurations by the “i1F” parameter.
9.1 DOOR SWITCH INPUT (I1F = DOR)
It signals the door status and the corresponding relay output status through the odC parameter: no = normal (any change); Fan = Fan OFF; CPr = Compressor OFF; F_C = Compressor and fan OFF. Since the door is opened, after the delay time set through parameter did, the door alarm is enabled, the display shows the message “dA” and the regulation restarts is rtr = yES. The alarm stops as soon as the external digital input is d isabled again. With the door open, the high and low temperature alarms are disabled.
9.2 GENERIC ALARM (I1F = EAL)
As soon as the digital input is activated the unit will wait for did time delay before signalling the “EAL” alarm message. The outputs status doesn’t change. The alarm stops just after the digital input is de­activated.
9.3 SERIOUS ALARM MODE (I1F = BAL)
When the digital input is activated, the unit will wait for did delay before signalling the “CA” alarm message. The relay outputs are switched OFF . The alarm will stop as soon as the digital input is de­activated.
9.4 PRESSURE SWITCH (I1F = PAL)
If during the interval time set b y did parameter, the pressure switch has reached the number of activation of the nPS parameter, the “CA” pressure alarm mess age will be displayed. The compressor and the regulation are stopped. When the digital input is ON the compressor is always OFF. If the
nPS activation in the did time is reached, switch off and on the instrument to restart normal regulation.
9.5 AUXILIARY OUTPUT SWITCHING (I1F =AUS)
With oA3=AUS and i1F=AUX it switches the fourth relay (22-23).
9.6 START DEFROST (I1F = DFR)
It starts a defrost if there are the right conditions. After the defrost is finished, the normal regulation will restart only if the digital input is disabled otherwise the instrument will w ait until the MdF safety time is expired.
9.7 KIND OF ACTION: HEATING OR COOLING (I1F = HTR)
This function allows to invert the regulation of the controller: from cooling to heating and viceversa.
9.8 ENERGY SAVING (I1F = ES)
The Energy Saving function allows to change the set point value as the result of the SET+HES (parameter) sum. This function is enabled until the digital input is activated.
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9.9 DIGITAL INPUTS POLARITY
The digital input polarity depends on the i1P parameter: i1P=CL: the input is activated by closing the contact. i1P=OP: the input is activated by opening the contact
10 INSTALLATION AND MOUNTING
T620 keyboard shall be mounted on vertical panel, in a 150x31 mm hole, and fixed using two screws
3 x 2mm. To obtain an IP65 protection grade use the front panel rubber gasket (mod. RG-L).
V620 keyboard shall be mounted on vertical panel, in a 72x56 mm hole, and fixed using two screws 3 x 2mm. To obtain an IP65 protection grade use the front panel rubber gasket (mod. RGW-V). CX620 keyboard shall be mounted on vertical panel, in a 29x71 mm hole, and fixed using the special bracket supplied. The controller XW20K shall be mounted in a d in rail It must be connected to the keyboard by means of a two-wire cable ( 1mm). The temperature range allowed for correct operation is 0 to 60°C. A void places s ubject to strong vibrations, corrosive gases, excessive d irt or humidity. The same recommendations apply to probes. Let the air circulate by the cooling holes.
10.1 XW20K – 8 DIN CASE - DIMENSIONS
11 ELECTRICAL CONNECTIONS
XW20K is provided with screw terminal blocks to connect cables with a cross section up to 2.5 mm2 for
the RS485 (optional) and the keyboard. Connecting other inputs, power supply and relays, XW20K is provided with Faston connections (6.3mm). Heat-resistant cables have to be used. Before connecting cables make s ure the power supply complies with the instrument’s requirements. Separate the probe cables from the power supply cables, from the outputs and the power connections. Do not exceed the maximum current allowed on each relay, in case of heavier loads use a suitable external relay.
NOTE: the maximum current allowed for all the loads is 20A.
11.1 PROBE CONNECTIONS
The probes shall be mounted with the bulb upwards to prevent damages due to casual liquid infiltration. It is recommended to place the thermostat probe away from air streams to correctly measure the average room temperature. Place the defrost termination probe among the evaporator fins in the coldest place, where most ice is formed, far from heaters or from the warmest place during defrost, to prevent premature defrost termination.
12 TTL/RS485 SERIAL LINE
The TTL connector allows, by m eans of the external module TTL/RS485 (XJ485CX), to connect the unit to a network line ModBUS-RTU compatible as the dIXEL monitoring system XJ500 (Version
3.0). The same TTL connector is used to upload and download the parameter list of the “HOT-KEY”. The instruments can be ordered wit the serial output RS485 (Optional).
13 HOW TO: USE OF THE PROGRAMMING “HOT KEY”
PROGRAM A HOT-KEY FROM AN INSTRUMENT (UPLOAD)
1. Program one controller with the front keypad.
2. When the controller is ON, insert the “HOT-KEY” and push UP button; the “uPL” message
appears followed a by a flashing “End” label.
3. Push SET button and the “End” will stop flashing.
4. Turn OFF the instrument, remove the “HOT-KEY” and then turn it ON again.
NOTE: the “Err” message appears in case of a failed programming operation. In this case push again button if you want to restart the upload ag ain or remove the “HOT-KEY” to abort the operation.
PROGRAM AN INSTRUMENT BY USING A HOT-KEY (DOWNLOAD)
1. Turn OFF the instrument.
2. Insert a pre-programmed HOT-KEY into the 5-PIN receptacle and then turn the Controller
ON.
3. The parameter list of the “HOT-KEY” will be automatically downloaded into the Controller
memory. The “doL” message will blink followed a by a flashing “End” label.
4. After 10 seconds the instrument will restart working with the new parameters.
5. Remove the “HOT-KEY”.
NOTE: the message “Err” is displayed for failed programming. In this case turn the unit off and then on if you want to restart the download again or remove the “HOT-KEY” to abort the operation.
14 ALARM SIGNALS
Message Cause Outputs
“P1” Thermostat probe failure
Alarm output ON; Compressor output according to
parameters Con and CoF.
“P3” Probe 3 probe failure Alarm output ON; Other outputs unchanged
“P4” Probe 4 probe failure Alarm output ON; Other outputs unchanged “HA” Maximum temperature alarm Alarm output ON; Other outputs unchanged
“LA” Minimum temperature alarm Alarm output ON; Other outputs unchanged "HA2" Condenser high temperature It depends on the AC2 parameter "LA2" Condenser low temperature It depends on the bLL parameter
“dA” Door open Compressor and fans restarts
“EA” External alarm Output unchanged.
“CA” Serious external alarm (i1F=bAL) All outputs OF F.
“CA” Pressure switch alarm (i1F=PAL) All outputs OFF
“EE” Data or memory failure Alarm output ON; Other outputs unchanged
The alarm message is displayed until the alarm condition is reco very. All the alarm messages are showed alternating with the room temperature except for the “P1” which is flashing. To reset the “EE” alarm and restart the normal functioning press any key, the “rSt” message is displayed for about 3 sec.
14.1 SILENCING BUZZER
Once the alarm signal is detected the buzzer can be silenced by pressing any key. Buzzer is mounted in the keyboard and it is an option.
14.2 “EE” ALARM
The dIXEL instruments are provided with an internal check for the data integrity. Alarm “EE” f lashes when a failure in the memory data occurs. In such cases the alarm output is enabled.
14.3 ALARM RECOVERY
Probe alarms: “P1” (probe1 faulty), “P3” and “P4”; they automatically stop 10s after the probe restarts normal operation. Check connections before replacing the probe. Temperature alarms “HA”, “LA” “HA2” and “LA2” automatically stop as soon as the temperature returns to normal values. Alarms “EA” and “CA” (with i1F=b AL) recover as soon as the digital input is disabled. Alarm “CA” (with i1F=PAL) recovers only by switching off and on the instrument.
15 Technical data
Keyboards Housing: self extinguishing ABS Case: T620 and T620T: facia 38x185 mm; depth 23mm V620: facia 72x56 mm; depth 23mm CX620: facia 75x36 mm; depth 23mm Mounting: T620T panel mounting in a 150x31 mm panel cut-out with the 2 metal brackets supplied.
T620: panel mounting in a 150x31 mm panel cut-out with two screws. 3 x 2mm. Distance
between the holes 165mm V620: panel mounting in a 56x72 mm panel cut-out with two screws. 3x2mm. Distance between the holes 40mm
CX620: panel mounting in a 71x29mm panel cut-out Protection: IP20; Frontal protection: IP65 with frontal gasket Connections: Screw terminal block 2.5 mm2 Power supply: from XW20K power module Display: 3 digits, red LED, 14.2 mm high Optional output: buzzer Power module XW20K Case: 8 DN: 140X176X148 Connections: Screw terminal block 2.5 mm2 heat-resistant wiring and 6.3mm Faston Power supply: 230Vac or. 110Vac 10% or 24Vac Power absorption: 10VA max Inputs: 3 NTC or PTC probes Digital inputs: 1 free voltage Relay outputs: Total current on loads MAX. 20A
Compressor: relay SPST 20(8) A, 250Vac Light (oA3): relay SPST 16(5) A, 250Vac Serial output: TTL standard Communication protocol: Modbus - RTU Data storing: on the non-volatile memory (EEPROM) Kind of action: 1B Pollution degree: normal Software class: A Operating temperature: 0 to 60°C (32 to 140°F) Storage temperature: -25 to 60°C (-13 to 140°F) Relative humidity: 20 to 85% (no condensing) Measuring and regulation range:
NTC probe: -40 to 110°C (-58 to 230°F)
PTC probe: -50 to 150°C (-58 to 302°F) Resolution: 0.1°C or 1°C or 1°F (selectable) Accuracy (ambient temp. 25°C): ±0.5°C ±1 digit
16 CONNECTIONS
16.1 XW20K
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17 Default setting values
Label
Name Range Default Level
REGULATION
Set Set point LS; US -5.0 - - -
Hy Differential
[0.1 to 25.5°C]
[1 to 45°F]
2.0 Pr1
LS Minimum set point
[-55.0°C to SET]
[-67°F to SET]
-50.0 Pr2
US Maximum set point
[SET to 150°C] [SET to 302°F]
110 Pr2
Ot Thermostat probe calibration
[-12 to 12°C] [-21 to 21°F]
0.0 Pr1
P3P
Third probe presence (1st cond. probe)
n=not present; Y=pres. n Pr2
O3 Third probe calibration
[-12 to 12°C] [-21 to 21°F]
0 Pr2
P4P
Fourth probe presence (2nd cond. probe)
n=not present; Y=pres. n Pr2
O4 Fourth probe calibration
[-12 to 12°C] [-21 to 21°F]
0 Pr2
odS Outputs activation delay at start up 0 to 255 min 0 Pr2
AC Anti-short cycle delay 0 to 30 min 1 Pr1
Ac1 Second compressor d elay 0 to 255 sec 5 Pr2
CCt
Compressor ON time during fast freezing
0.0 to 23h50min, res. 10 min 0.0 Pr2
CCS Set point for continuous cycle
[-55.0 to 150.0°C]
[-67 to 302°F]
-5 Pr2
Con Compressor ON time with faulty probe 0 to 255 min 15 Pr2
CoF
Compressor OFF time with faulty probe
0 to 255 min 30 Pr2
CH Kind of regulation CL; Ht CL Pr1
DISPLAY
CF Temperature measurement unit °C; °F °C Pr2 rES Resolution (integer/decimal point) in; dE dE Pr1 rEd Remote display P1; 1r2 P1 Pr2
dLy Display temperature delay 0.0 to 20min00sec, res. 10 sec 0 Pr2
DEFROST
dFP Probe selection for d efrost termination nP; P1; P2; P3; P4 P2 Pr2
dtE Defrost termination temperature
[-50.0 to 150°C]
[-58 to 302°F]
8.0 Pr1
idF Interval between defrost cycles 1 to 120 h 6 Pr1
MdF (Maximum) length for 1° defrost 0 to 255 min 30 Pr1 dFd Displaying d uring defrost rt; it; SEt; dEF; dEG it Pr2 dAd MAX display delay after defrost 0 to 255 min 30 Pr2
AUXILIARY THERMOSTAT
ACH Kind of action for auxiliary relay CL; Ht CL Pr2
SAA Set Point for auxiliary relay
[-55.0 to 150°C]
[-67 to 302°F]
0.0 Pr2
SHy Differential for auxiliary relay
[0.1 to 25.5°C]
[1 to 45°F]
2.0 Pr2
ArP Probe selection for auxiliary relay nP; P1; P2; P3 nP Pr2 Sdd Aux.output working d uring defrost n; Y n Pr2
ALARMS ALP Probe setting for temperature alarm P1; P2; P3; P4 P1 Pr2 ALC Temperature alarms configuration rE; Ab rE Pr2
ALU MAXIMUM temperature alarm
[-55.0 to 150.0°C]
[-67 to 302°F]
10.0 Pr1
ALL minimum temperature alarm
[-55.0 to 150.0°C]
[-67 to 302°F]
10.0 Pr1
AFH Temperature alarm and fan differential
[0.1 to 25.5°C]
[1 to 45°F]
2.0 Pr2
ALd Temperature alarm delay 0 to 255 min 15 Pr2 dAo Delay of temperature alarm at start up 0.0 to 23h50min, res. 10 min 1.3 Pr2
AP2
Probe for temperat. alarm of condenser
nP; P1; P2; P3; P4 P4 Pr2
AL2 Condenser for low temperat. alarm
[-55.0 to 150.0°C]
[-67 to 302°F]
-40 Pr2
AU2 Condenser for high temperat. alarm
[-55.0 to 150.0°C]
[-67 to 302°F]
110 Pr2
AH2
Differential for condenser temperature alarm recovery
[0.1 to 25.5°C]
[1 to 45°F]
5 Pr2
Ad2 Condenser temperature alarm delay 0 to 254 min , 255=nU 15 Pr2
dA2
Delay of cond. temper. alarm at start up
0.0 to 23h50min, res. 10 min 1.3 Pr2
bLL
Compressor off because of condenser low temperature alarm
n(0); Y(1) n Pr2
AC2
Compr. off for condenser high temperature alarm
n(0); Y(1) n Pr2
AUXILIARY OUTPUT
tbA Alarm relay disabling n=no; Y=yes Y Pr2
oA3 Fourth relay configuration
ALr = alarm; dEF = do not select it;
Lig =Light; AUS =AUX; onF=always
on; Fan= do not select it; db = do
not select it; dF2 = do not select it
Lig Pr2
AoP Alarm relay polarity (oA3=ALr) oP; CL CL Pr2
DIGITAL INPUT i1P Digital input polarity oP=opening;CL=closing CL Pr1 i1F Digital input configuration EAL; bAL; PAL; dor; dEF; Htr; AUS dor Pr1 did Digital input a larm delay 0 to 255 min 15 Pr1
Label
Name Range Default Level
nPS
Number of activation of pressure switch
0 to 15 15 Pr2
odC
Compress and fan status when open door
no; FAn; CPr; F_C F-C Pr2
rrd
Regulation restart with door open alarm
n; Y Y Pr2
HES Differential for Energy Saving
[-30 to 30°C] [-54 to 54°F]
0 Pr2
OTHER
Adr Serrial address 1 to 247 1 Pr1 PbC Kind of probe PtC; ntC ntC Pr2 onF on/off key enabling nu, oFF; ES oFF Pr2 dP3 Third probe display -- - Pr1 dP4 Fourth probe display -- - Pr1
rSE Current set point - Pr1
rEL Software release - - - - Pr2
Ptb Map code - - - - Pr2
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