dixell iCHILL 100CX EVO Quick Reference Manual

Page 1
QUICK REFERENCE GUIDE
IC100CX EVO
(rel. 1.0)
Page 2
Page 3
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 3/40
INDEX
1 GENERAL WARNING ................................................................................................ 5
1.1 PLEASE READ BEFORE USING THIS MANUAL ........................................................ 5
1.2 SAFETY PRECAUTIONS ............................................................................................. 5
1.3 PRODUCT DISPOSAL (WEEE)............................................................................................. 6
2 USING THE QUICK REFERENCE GUIDE ................................................................ 7
3 IC100 CX TABLE OF THE FEATURES ..................................................................... 7
4 USER INTERFACE .................................................................................................... 8
4.1 MEANING OF THE LEDS ...................................................................................................... 8
4.2 DISPLAY AND ICONS ........................................................................................................... 8
5 DISPLAY LAYOUT ..................................................................................................... 9
6 OTHER DISPLAY INFORMATION ........................................................................... 10
6.1 READ THE SET POINT VALUE .......................................................................................... 10
6.2 MODIFY THE SET POINT ................................................................................................... 10
7 KEY FUNCTION ....................................................................................................... 10
7.1 KEY COMBINANTION ......................................................................................................... 11
8 FIRST INSTALLING ................................................................................................. 12
8.1 ON BOARD CLOCK (OPTIONAL) ....................................................................................... 12
8.2 RTC SETUP ........................................................................................................................ 12
9 PARAMETERS PROGRAMMING WITH THE “HOT KEY 64” ............................... 12
9.1 HOW TO PROGRAM THE INSTRUMENT WITH AN ALREADY PROGRAMMED “HOT KEY”
(DOWNLOAD) ................................ ................................................................................................ ... 12
9.2 HOW TO COPY THE PARAMETER MAP INTO THE “HOT KEY” (UPLOAD)..................... 12
10 PROGRAMMING USING LOCAL USER INTERFACE ............................................ 13
10.1 ENTER PARAMETERS PROGRAMMING LEVEL PR1 ....................................................... 13
10.2 ENTER PARAMETERS PROGRAMMING LEVEL PR2 ....................................................... 13
10.3 ENTER PARAMETERS PROGRAMMING LEVEL PR3 ....................................................... 14
11 MENU ( MENU KEY) ................................................................................................ 14
11.1 ALARM LIST: READ AND RESET ....................................................................................... 15
11.2 ALARM LOG LIST ............................................................................................................... 15
12 REMOTE KEYBOARD VI613 ................................................................................... 16
13 REMOTE LCD PANEL VGI810 OR V2I810 ............................................................. 17
14 REMOTE TOUCH PANEL VTIC10 ........................................................................... 18
15 TABLE OF THE OUTPUT STATUS IN ALARM CONDITION ................................. 18
15.1 MACHINE ALARMS ............................................................................................................ 18
15.2 CIRCUIT ALARM ................................................................................................................. 21
15.3 COMPRESSOR ALARM ...................................................................................................... 21
15.1 WARNING ........................................................................................................................... 22
16 BLACK-OUT............................................................................................................. 22
17 WIRING CONNECTIONS ......................................................................................... 23
17.1 IC106CX: HARDWARE RESOURCES ................................................................................ 23
17.2 IC108CX: HARDWARE RESOURCES ................................................................................ 24
17.1 REMOTE PANEL CONNECTION (VI613 EVO OR V2I810 OR VTIC10) .............................. 25
17.2 ANALOG INPUTS NTC – PTC PROBES ............................................................................. 27
17.3 DIGITAL INPUTS ................................................................................................................. 28
Page 4
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 4/40
17.4 ANALOG INPUT FOR PRESSURE TRANSDUCER PP30 (4 ÷ 20MA SIGNAL) .................. 29
17.5 ANALOG INPUT FOR PRESSURE RATIOMETRIC TRANSDUCER PPR30 (0 ÷ 5V SIGNAL) 29
17.6 PWM OUTPUT FOR CONDENSING FAN SPEED CONTROL ............................................ 30
17.7 PROPORTIONAL OUTPUT FOR FAN CONDENSING CONTROL OR FOR COMPRESSOR
INVERTER CONTROLLED OR FOR AUXILIARY OUTPUTS ............................................................ 31
17.8 PROPORTIONAL OUTPUT 0..10V TO CONTROL DUMPER MOTORS ............................. 32
17.9 PROPORTIONAL OUTPUTS CONFIGURED FOR AUX RELAY CONTROL ....................... 34
17.10 CONNECTION TO THE ELECTRONIC EXPANSION VALVE DRIVER IEV22D OR IEV12D ........................ 35
18 INSTALLING AND MOUNTING ............................................................................... 36
18.1 PANEL CUT- OUT ............................................................................................................... 36
18.2 VERTICAL BOARDS VI613 PANEL CUT-OUT .................................................................... 36
19 ELECTRICAL CONNECTIONS ................................................................................ 37
20 TECHNICAL DATA .................................................................................................. 38
20.1 SUPPLY VOLTAGE ............................................................................................................. 38
20.2 ANALOGUE INPUTS ........................................................................................................... 38
20.3 DIGITAL INPUT ................................................................................................................... 38
20.4 ANALOGUE OUTPUTS ....................................................................................................... 39
20.5 DIGITAL OUTPUTS ............................................................................................................. 39
20.6 CHARACTERISTIC PLASTIC HOUSING ............................................................................ 40
20.7 OPERATING AND STORAGE TEMPERATURE ................................................................. 40
Page 5
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 5/40
1 GENERAL WARNING
1.1 PLEASE READ BEFORE USING THIS MANUAL
This manual is part of the product and should be kept near the instrument for easy and quick reference.
The instrument shall not be used for purposes different from those described hereunder. It cannot be used
as a safety device.
Check the application limits before proceeding.
Dixell Srl reserves the right to change the composition of its products, even without notice, ensuring the
same and unchanged functionality.
1.2 SAFETY PRECAUTIONS
Check the supply voltage is correct before connecting the instrument.
Do not expose to water or moisture: use the controller only within the operating limits avoiding sudden
temperature changes with high atmospheric humidity to prevent formation of condensation
Warning: disconnect all electrical connections before any kind of maintenance.
The instrument must not be opened.
In case of failure or faulty operation send the instrument back to the distributor or to “Dixell S.r.l.” with a
detailed description of the fault.
Consider the maximum current which can be applied to each relay (see Technical Data).
Ensure that the wires for probes, loads and the power supply are separated and far enough from each
other, without crossing or intertwining; do not use the same electrical conduit to install high voltage cabling and low voltage cabling.
The ground connection of the secondary coil of the transformer that powers the device can result in a bad
performance; where possible, this connection should be avoided.
Fit the probe where it is not accessible by the end user.
In case of applications in industrial environments, the use of mains filters (our mod. FT1) in parallel with
inductive loads could be useful.
The symbol alerts the user of non-insulated “dangerous voltage” within the product area that is
sufficiently high to constitute a risk of electric shock to persons.
The symbol alerts the user of important operating and maintenance (assistance) instructions
found in the documentation attached to the device.
Separate the power supply of the device from the rest of the electrical devices connected
inside the electrical panel.
Page 6
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 6/40
The connection to ground of the secondary coil of the transformer that supply the device
may generate the malfunctionning of the device; where possible this connection must be avoided.
1.3 PRODUCT DISPOSAL (WEEE)
With reference to Directive 2002/96/EC of the European Parliament and of the Council of 27 January 2003 and to the relative national legislation, please note that:
There lies the obligation not to dispose of electrical and electronic waste as municipal waste
but to separate the waste.
Public or private collection points must be used to dispose of the goods in accordance with
local laws. Furthermore, at the end of the product's life, it is also possible to return this to the retailer when a new purchase is made.
This equipment may contain hazardous substances. Improper use or incorrect disposal can
have adverse effects on human health and the environment.
The symbol shown on the product or the package indicates that the product has been placed
on the market after 13 August 2005 and must be disposed of as separated waste.
Should the product be disposed of incorrectly, sanctions may be applied as stipulated in applicable local regulations regarding waste disposal.
Page 7
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 7/40
2 USING THE QUICK REFERENCE GUIDE
In this guide there are some general guidelines regarding the product; more details are in the full manual, to be requested from the Dixell Customer Service department.
3 IC100 CX TABLE OF THE FEATURES
IC106CX
IC108CX
RELAYS
6
8
DIGITAL INPUTS
11 (free of voltage)
Configurable
Configurable
ANALOG INPUTS
4 (NTC or PTC or Digital input) 2 (NTC or PTC or 4÷20mA or 0 ÷ 5Volt or Digital input)
Configurable
Configurable
PROPORTIONAL OUTPUTS
2 (signal 0÷10V)
Configurable
Configurable
2 (signal 0÷10V or PWM*) * only for condenser fan control, to connect to XV__PK series)
Configurable
Configurable
SERIAL OUTPUTS
TTL (Mod-BusRtu protocol)
Remote panel VI613 (up to 2 remote keyboards) or one V2I810 (LCD panel) or one VT810 (Touch panel)
LAN (to connect an IEV electronic expansion valve driver)
POWER SUPPLY
12 Vac/dc (+15%; -10%)
24 Vac/dc (± 10%)
Opt
Opt
OTHER
Clock on board
Opt
Opt
Buzzer
Opt
Opt
Opt = optional
= default
Page 8
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 8/40
4 USER INTERFACE
4.1 MEANING OF THE LEDS
4.2 DISPLAY AND ICONS
ICON
MEANING / FUNCTIONNING
°C
°F BAR
PSI
Lighted when the display shows a temperature or pressure
Lighted when the bottom display shows the clock Lighted during the programming parameters if it is time based Lighted in function menu when the display shows the defrost delay
Alarm: blinking in case of alarm
Lighted when sanitary hot water function is active
Lighted after pressing menu button
Lighted if anti freeze heaters/ integration heating / boiler are activated
Page 9
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 9/40
Flow switch alarm / supply fan overload (air / air unit)
Water pump: lighted if at least one pump is ON
Condenser fan: lighted if at least one fan is ON
Lighted when a compressor is ON Blinking = when the delay of activation is running
AUX
Lighted when auxiliary function is active
Lighted when the controller is ON in cooling or heating
FC
Lighted when the Free cooling is active
Lighted when the defrost is activated Blinking when the delay to activate the defrost is active
5 DISPLAY LAYOUT
Pressing Up or Down button the display shows the temperature or pressure of the main probes configured in the instrument. The lower display shows the label of the selected probe while the upper display shows its value.
Page 10
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 10/40
6 OTHER DISPLAY INFORMATION
6.1 READ THE SET POINT VALUE
Press and release the SET key: If the unit is on standby:
lower display shows SEtC (set chiller);
press SET key again, lower display shows SEtH (set heat pump, if it is enabled);
press SET key again, lower display shows SEtr (set real of operation, in the case where the Energy
Saving and / or function dynamic set point are active);
press SET key again, lower display shows SEtS (set sanitary circuit, in case it is enabled)
If the instrument is in chiller operation:
lower display shows SEtC (set chiller);
press SET key again, lower display shows SEtr (set real of operation, in the case where the Energy
Saving and / or function dynamic set point are active);
press SET key again, lower display shows SEtS (set sanitary circuit, in case it is enabled)
If the instrument is in chiller operation:
lower display shows SetH (set heat pump);
press SET key again, lower display shows SEtr (set real of operation, in the case where the Energy
Saving and / or function dynamic set point are active);
press SET key again, lower display shows SEtS (set sanitary circuit, in case it is enabled)
6.2 MODIFY THE SET POINT
push SET key for at least 3 seconds
use the UP or DOWN key to modify the setpoint. In chiller mode it is possible to modify the chiller
set point, in heat pump it is possible to modify the heat pump set point, in std-by it is possible to modify both the set point.
push SET to confirm or wait the timeout (15seconds).
7 KEY FUNCTION
KEY
ACTION
FUNCTION
Push and release
Show chiller set point SetC, heat pump set point SetH, sanitay water set point SetS
Push once again
In chiller or heat pump if the Energy saving or the Dynamic setpoint are enabled it shows the real setpoint Setr.
Push for 3 seconds
Allows to modify the set point
Page 11
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 11/40
During the programming: push once
To enter parameter modification or confirm a value
Push when an alarm is showed in menù ALrM
To reset the alarm Push once
To read probes value
Pushing once during the programming
To change the group of parameters, to change the parameter, to change the value of the parameter
Push for 1 second during the programming when the display visualizes Pr1 or Pr2 or Pr3
1 time shows the Pr2 programming level 2 times shows the Pr3 programming level
Push once
To read probes value
Pushing once during the programming
To change the group of parameters, to change the parameter, to change the value of the parameter
Push once
To turn ON or turn OFF the controller (in chiller or heat pump depending from CF59 parameter)
Push once
To turn ON or turn OFF the controller (in chiller or heat pump depending from CF59 parameter)
Push once
To enter the function Menu
Push for 3 seconds
To set the clock (only for controller with clock on board)
Pushing once during the programming
To exit from a group of parameters
7.1 KEY COMBINANTION
KEY
ACTION
FUNCTION
+
Push for 3 seconds together
Enter the programming parameters
Only in Pr3 level: push SET and DOWN key
Select the parameter level visibility Pr1 / Pr2 / Pr3
+
Push once together
Exit the programming parameters
Push 5 seconds in heat pump mode
Manual defrost
+
Only in Pr3 programming level: push SET and then the MENU key
In Pr3 defines if the parameter can be modified or not in the other levels.
Page 12
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 12/40
8 FIRST INSTALLING
8.1 ON BOARD CLOCK (OPTIONAL)
In case of power failure the time and date are maintained for about 3 days (at room temperature 25 °C); the display shows the message "rtC" and it is necessary to set the clock.
8.2 RTC SETUP
1. Push Menu key continuously for 3 seconds until the bottom display shows “Hour” and the top display
shows its value.
2. Push SET one time: the value is blinking.
3. Use the Up and Down keys to adjust it. Push SET one time to confirm.
4. Push up or down keys and repeat the operations 2. 3. and 4. for all the RTC parameters:
- Min: minutes (0÷60)
- UdAy: day of the week (Sun = Sunday, Mon =Monday, tuE =Tuesday, UEd = Wednesday, tHu =
Thursday, Fri =Friday, SAt =Saturday)
- dAy: day of the month (0÷31)
- MntH: month (1÷12)
- yEAr: year (00÷99)
9 PARAMETERS PROGRAMMING WITH THE “HOT KEY 64”
9.1 HOW TO PROGRAM THE INSTRUMENT WITH AN ALREADY PROGRAMMED “HOT KEY” (DOWNLOAD)
1. Power off the instrument
2. Insert the hot key already programmed (by software Wizmate or other instrument)
3. Power on the instrument
4. Automatically the parameters are downloaded
During the download the regulation is locked and the top display shows the “doL” blinking label. At the end of
the download will appear:
“End” if the programming procedure is completely OK, after 30seconds the regulation starts
automatically.
“Err” if the programming procedure has found an error and the parameter have not been
transferred. In this case turn off and then on the instrument supply to repeat the operation or remove the hot key, with power supply off, to restart the regulation.
9.2 HOW TO COPY THE PARAMETER MAP INTO THE “HOT KEY” (UPLOAD)
Power on the instrument
Insert the hot key
Enter the function Menu
Page 13
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 13/40
Select the UPL function (on the bottom display)
Push SET key and immediately the instrument starts transfer the parameters into the Hot key.
During the upload the regulation is locked and the top display shows the “UPL” blinking label. At the end of the
UPLOAD will appear:
1. “End” if the programming procedure is completely OK, after 30seconds the regulation starts
automatically.
2. “Err” if the programming procedure has found an error and the parameter have not been transferred.
Repeat the procedure.
To exit the UPL function push the MENU key or wait the time-out (15 sec).
10 PROGRAMMING USING LOCAL USER INTERFACE
Though the keyboard it is possible to modify the values of the parameters and set for each one of them the visibility and editability; each parameter can be made visible at different levels of users:
Pr1 User level (default Password = 1)
Pr2 Maintenance level (default Password = 2)
Pr3 OEM level (default Password = 3)
The default password for resetting the alarm history and compressor overload alarm is 4. Passwords can be customized using specific parameters; in the case in which it is necessary to access the parameters and the passwords have been changed, it is necessary to contact the machine manufacturer to obtain the necessary information.
10.1 ENTER PARAMETERS PROGRAMMING LEVEL PR1
Enter the Pr1 “User level”:
1. Push SET + DOWN keys together for 3 seconds. The top display shows PAS and the bottom display
shows Pr1.
2. Push SET key and the top display shows “0” blinking
3. Push UP or DOWN to select Pr1 password
4. Push SET and, if the value is correct, the top display shows the first family of parameters “ALL”
5. Push UP or DOWN to select the parameter family
6. Push SET to enter; the bottom display shows the first available parameter while the top display shows its
value.
7. Push UP or DOWN to modify its value
8. Push SET to confirm the new value
9. If necessary, modify others parameter
10. Push SET + UP keys together to exit parameters programming
10.2 ENTER PARAMETERS PROGRAMMING LEVEL PR2
Enter the Pr2 “service level”:
1. Push SET + DOWN keys together for 3 seconds. The top display shows PAS and the bottom display
shows Pr1
2. Push UP key for 2 seconds and the top display will show Pr2
3. Push SET key and the top display shows “0” blinking
Page 14
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 14/40
4. Push UP or DOWN to select Pr2 password
5. Push SET and, if the value is correct, the top display shows the first family of parameters “ALL”
6. Push UP or DOWN to select the parameter family
7. Push SET to enter, the bottom display shows the first available parameter label while the top display
shows its value
8. Push UP or DOWN to modify its value
9. Push SET to confirm the new value
10. If necessary, modify others parameter
11. Push SET + UP keys together to exit parameters programming
10.3 ENTER PARAMETERS PROGRAMMING LEVEL PR3
Enter Pr3 “OEM level”:
1. Push SET + DOWN keys together for 3 seconds. The top display shows PAS and the bottom display
shows Pr1
2. Push UP key for 2 seconds and the top display shows Pr2
3. Push UP key again for 2 seconds and the top display will show Pr3
4. Push SET key and the top display shows “0” blinking
5. Push UP or DOWN to select Pr3 password
6. Push SET and, if the value is correct, the top display shows the first family of parameters “ALL”
7. Push UP or DOWN to select the parameter family
8. Push SET to enter; the bottom display shows the first available parameter label while the top display
shows its value
9. Push UP or DOWN to modify its value
10. Push SET to confirm the new value
11. If necessary, modify others parameter
12. Push SET + UP keys together to exit parameters programming
11 MENU ( MENU KEY)
Enter the menu:
• press the menu button;
• press the UP or DOWN button to select the submenu;
• press the SET to enter the submenu.
Exit menu functions:
• Press the menu button or wait the time-out.
Entering the menu, it is possbile to:
ALrM Read and reset the alarms
ALOG Read and reset the alarm log
UPL Upload the parameter into the Hot Key
CrEn Enable – disable one or the two circuits
COEn Enable – disable one of the compressors
Hour Read and reset the number of compressor running hour
Page 15
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 15/40
COSn Read and reset the number of compressor starts-up
COdt Read the compressor discharge temperature
Cond Read the condensing fan speed percentage of the proportional output
Pout Read the percentage of the proportional output 0 ÷ 10 Vdc
PoEn Enable – disable evaporator or condenser water pumps
dF Time counting to next defrost cycle, under heat pump mode,
uS Read the probe temperatures that enabled to control the auxiliary output
SoL Read temperature, Set point and output status of solar panel
FC Read temperature, Set point and output status of Free cooling
trEM Read probe temperature of the remote panels
Et1 Read temperature, pressure, set point of the electronic expansion valve 1
Et2 Read temperature, pressure, set point of the electronic expansion valve 2
REC Enable / disable recovery function
11.1 ALARM LIST: READ AND RESET
ALrM FUNCTION
1. Push MENU key
2. The display shows AlrM label
3. Push SET key (Nothing happens if there are not alarms)
4. The bottom display shows the alarm code and the top display shows the label rSt, if it is possible to reset
the alarm, or NO if it is not possible to reset the alarm
5. Push UP or DOWN to scroll the alarm list (if more than one alarm is active)
6. Repeat the reset procedure for each alarm
7. To exit the ALrM reset, push MENU or wait the timeout.
11.2 ALARM LOG LIST
ALOG FUNCTION
1. Push MENU key
2. Push UP or DOWN to select ALOG
3. Push SET key
4. The bottom display shows the alarm label, the top display shows a number in the range 00 to 99.
5. Use the UP or DOWN keys to scroll the list.
6. To exit the ALOG function push MENU or wait the timeout.
Erase the Alarm log list
1. Push MENU key
2. Push UP or DOWN to select ALOG
3. Push the SET key
4. Push UP or DOWN keys and search the ArSt label on the bottom display; the top display shows PAS.
5. Push SET; the bottom display shows PAS and the top display shows 0 blinking
6. Push UP or DOWN to set the password
7. If the password is OK the label ArST blinks for 5 seconds then the display returns to normal condition
read-out
8. If the password is not correct the display shows PAS again
Page 16
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 16/40
9. To exit, push the MENU key or wait the timeout.
The standard password to reset the alarm log is “4”.
12 REMOTE KEYBOARD VI613
The display visualization and the button functions are the same of the Ichill, then refer to previous chapters of the quick reference guide.
Page 17
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 17/40
13 REMOTE LCD PANEL VGI810 OR V2I810
Two models of remote LCD panel are available;
VGI810 Visograph 1st series V2I810 Visograph IInd seres
The description of the user interface is available in the user manual of the Visograph.
Page 18
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 18/40
14 REMOTE TOUCH PANEL VTIC10
The description of the user interface is available in the user manual of the Visotouch.
15 TABLE OF THE OUTPUT STATUS IN ALARM CONDITION
15.1 MACHINE ALARMS
Alarm
Code
Alarm description
Comp.
Heaters
Support
heaters
(air/air
unit)
Evaporator
Pump /
Supply fan
Condenser
Pump
Domestic hot water
Water pump
Solar panel Water pump
Condenser
fan
Auxiliary
relay
ACF1
...
AC16
Configuration alarm
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ACFL
Condenser flow alarm
OFF
(4)
(8)
(8)
(8)
OFF (3)
(8)
(8)
(8)
(8)
AEE
Eeprom alarm
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
AEFL
Evaporator flow alarm
OFF
(4)
OFF
(boiler)
(8)
OFF (3)
(8)
(8)
(8)
(8)
(8)
AEht
High inlet evaporator water temperature
OFF
OFF
(boiler)
(8)
(8)
(8)
(8)
(8)
(8)
(8)
AHFL
Domestic hot water flow switch alarm
OFF
(6)
(8)
(8)
(8)
OFF
OFF
(8)
(8)
(8)
Page 19
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 19/40
ALC1
General alarm
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ALC2
General alarm type 2
OFF
(9)
OFF (9)
OFF (9)
OFF (9)
OFF (9)
OFF (9)
OFF
(9)
OFF (9)
OFF (9)
ALSF
Phase sequence alarm
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ALti
Low air temperature of the evaporator inlet (air / air unit) Alarm
AP1
...
AP6
Probe alarm
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
APE1
...
APE8
I/O Expansion probe alarm
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
APFL
Solar panel flow switch alarm
OFF
(6)
(8)
(8)
(8)
(8)
(8)
OFF
(8)
(8)
APr1
APr2
Remote keyboard probe alarm
OFF
(3)
OFF (3)
OFF (3)
OFF (3)
OFF (3)
OFF (3)
OFF
(3)
OFF (3)
OFF (3)
APU1
...
APU4
IEV Electronic Expansion Valve probe alarm
(7)
(7)
(7)
(7)
(7)
(7)
(7)
(7)
ASLA
Serial communication failure with I/O expansion
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
AtAS
Domestic hot water pump overload
OFF
(6)
(8)
(8)
(8)
(8)
(8)
(8)
AtC1
Condenser 1 water pump overload alarm
OFF
(4)
(8)
(8)
(8)
OFF
(8)
(8)
OFF
(8)
AtC2
Condenser 2 water pump overload alarm
OFF
(4)
(8)
(8)
(8)
OFF
(8)
(8)
OFF
(8)
AtE1
Evaporator 1 water pump overload alarm
OFF
(4)
OFF
(boiler)
(5)
(8)
OFF
(8)
(8)
(8)
OFF
(8)
AtE2
Evaporator 2 water pump overload alarm
OFF
(4)
OFF
(boiler)
(5)
(8)
OFF
(8)
(8)
(8)
OFF
(8)
AtHS
Domestic hot water heaters overload
(8)
AtSF
Fan supply overload alarm
OFF OFF
OFF
(8)
(8)
Page 20
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 20/40
AUAL
Serial communication failure with IEV expansion valve driver
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
AtrE
Remote terminal
Visograph 2.0
communication
alarm
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
Atr1 Atr2
Remote
terminal VI622
/ TI620
communication
alarm
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1) = the status of the load depends on wich probe is faulty; e.g. if the regulation probe is faulty main loads
are OFF, if external temperature probe is faulty there is not direct actions on the loads but the dynamic set point function is disabled
(2) = with probe configured as auxiliary relay control (3) = loads are OFF only if the probe of the remote keyboard is set as regulation probe (4) = The compressors are Off if the water pump is the only configured water pump; if 2 water pumps are
configured, the compressors are OFF if both water pumps are in alarm or not available
(5) = Boiler heaters off if the water pump is the only configured water pump; if 2 water pumps are configured,
the compressors are OFF if both water pumps are in alarm or not available
(6) Compressors switched off if only production of domestic hot water is ongoing (7) In case of electronic expansion valve alarm all loads are OFF (8) This loads are not influenced directly by the alarm; their status depends on the configuration of the device (9) If A050=0 it is only a warning and the loads are not involved, if A050=1 it is a real alarm and the loads are
switched OFF
Page 21
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 21/40
15.2 CIRCUIT ALARM
Alarm
Code
Alarm description
Compressors
Fan condensing
b1AC
Anti-freeze alarm in chiller mode
OFF
OFF
b1Ac
Anti-freeze warning in chiller
b1AH
Anti-freeze alarm in heat pump
OFF
OFF
b1Ah
Anti-freeze warning in heat pump
b1dF
End defrost alarm
b1HP
High pressure switch
OFF
OFF after 60
seconds
b1hP
High condenser pressure by pressure transducer
OFF
OFF after 60
seconds
b1hP
High condensing temperature
OFF
OFF after 60
seconds
b1LP
Low pressure switch
OFF
OFF
b1LP
Low pressure detected by evaporating pressure transducer or by high pressure transducer (if only one pressure transducer is configured)
OFF
OFF
b1lP
Low condenser temperature
OFF
OFF
b1PH
Pump down alarm during the switching off the compressor
OFF
OFF
b1PL
Pump down during the switching on the compressor
OFF
OFF
b1tF
Fan overload
OFF
OFF
b1UA
Expansion valve 1 or valve 2 alarm
OFF
OFF
15.3 COMPRESSOR ALARM
Alarm Code
Alarm description
Compressor
(n)
Compressors not involved
C(n)dS
Compressor (n) disabled (by dedicated procedure in menu function)
OFF
C(n)dt
Compressor (n) high discharge temperature
OFF
C(n)HP
Compressor(n) high pressure switch
OFF
C(n)oP
Compressor(n) oil pressure switch / Oil level switch
OFF
C1Pd
Compressor oil differential
OFF
C(n)tr
Compressor(n) overload
OFF
OFF if is enabled by parameter the switching OFF of all compressors
Page 22
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 22/40
15.1 WARNING
Alarm
Code
Alarm description
AEP1
Evaporator 1 water pump maintenance
AEP2
Evaporator 2 water pump maintenance
ACP1
Condenser 1 water pump maintenance
ACP2
Condenser 2 water pump maintenance
AEun
Unloading by high evaporator inlet temperature
ASAn
Domestic hot water pump maintenance
ASUn
Solar panel water pump maintenance
ArtC
Clock to be set (the device if not powered for some days loses the time and the date)
ArtF
Clock failure
C(n)Mn
Compressor (n) maintenance
b1Cu
Unloading by high or low evaporator or condenser temperature or pressure
b1Cu
Unloading by low evaporator temperature or pressure
b1rC
Recovery function disabled
b1Eu
Unloading by low evaporator outlet temperature
noL
Link problem between the Ichill and the remote keyboard
16 BLACK-OUT
After the black-out, when the power supply is restored:
1. the instrument restores the same operating mode lost after the supply failure.
2. if active at the power off, the defrost is aborted
3. All the timers are reloaded
4. The alarm, if actives in manual mode at the power down, is not reset
Page 23
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 23/40
17 WIRING CONNECTIONS
17.1 IC106CX: HARDWARE RESOURCES
6 digital outputs (relays):
max current on the relay contacts relè 5(2)A 250V max current on the common line 10A 250V
11 digital inputs free of voltage
analogue inputs:
4 temperature probes (NTC / PTC)
2 temperature probes (NTC / PTC) / pressure transducer 4÷20 mA / pressure transducer ratio-
metric 0÷ 5.0 Volt
4 modulating outputs:
2 (0 ÷ 10 Volt)
2 (0 ÷ 10.0 Volt or PWM*) (*for modulating condenser fan)
1 output to connect the remote panel (max 2 VI613 remote keyboards or 1 Visograph or 1
Visotouch)
1 LAN to connect an IEV electronic expansion valve driver
1 TTL output to connect:
Hot key 64 for parameters programming
XJ485CX (interface to convert TTL signal to RS485 signal) for monitoring systems (XWEB or
third-party system)
Page 24
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 24/40
17.2 IC108CX: HARDWARE RESOURCES
8 digital outputs (relays):
max current on the relay contacts relè 5(2)A 250V max current on the common line 10A 250V
11 digital inputs: (free of voltage)
analogue inputs:
4 temperature probes (NTC / PTC)
2 temperature probes (NTC / PTC) / pressure transducer 4÷20 mA / pressure transducer ratio-
metric 0÷ 5.0 Volt
4 modulating outputs:
2 (0 ÷ 10 Volt)
2 (0 ÷ 10.0 Volt or PWM*) (*for modulating condenser fan)
1 output to connect a remote panel (max 2 VI613 remote keyboards or 1 Visograph or 1 Visotouch)
1 LAN to connect an IEV electronic expansion valve driver
1 TTL output to connect:
Hot key 64 for parameters programming
XJ485CX (interface to convert TTL signal to RS485 signal) for monitoring systems (XWEB or
third-party system)
Page 25
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 25/40
17.1 REMOTE PANEL CONNECTION (VI613 EVO OR V2I810 OR VTIC10)
It is possible to connect to the instrument up to two remote panels VI613 available with or without temperature sensor on board, or a V2I810 LCD panel, or a touch panel VTIC10; the use of keyboards VI613 exclude the possibility of using the keyboard Visograph or Visotouch and vice versa. Parameters CF55 and CF56 allow to enable the keyboards VI613; the parameter CF74 allows to enable the V2I810 keyboard or VTIC10. If the remote terminal VI613 is provided with probe on board, the temperature adjustment can be performed with the probe of the terminal. The connection of the remote terminals must be performed using a shielded / twisted cable (such as Belden 8772, wires 1 mm2 minimum); the maximum length of VI613 terminal cable is 100 mt. (maximum length of the connection, both if using one or two keyboards), the maximum length of V2I810 or VTIC10 terminal cable is 60mt. In case of lack of communication between the device and the keyboard (wrong connection, wrong parameters configuration), the display shows the message "noL" (no link). When using two keyboards VI613 you must configure the dip switch on the rear of the same, giving the first keypad address 1 and 2 to the second keypad.
Page 26
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 26/40
VI613 LED panel
VGI810 or V2I810 LCD PANEL
Page 27
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 27/40
VTIC10 TOUCH PANEL
17.2 ANALOG INPUTS NTC PTC PROBES
PbC = common terminal
Pb1…Pb6 = probe inputs
Page 28
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 28/40
17.3 DIGITAL INPUTS
GND = common terminal
ID1…ID11 = digital inputs
Page 29
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 29/40
17.4 ANALOG INPUT FOR PRESSURE TRANSDUCER PP30 (4 ÷ 20MA
SIGNAL)
12V = power supply for pressure transducers Pb3 and Pb4 = pressure transducer inputs
17.5 ANALOG INPUT FOR PRESSURE RATIOMETRIC TRANSDUCER PPR30 (0 ÷ 5V SIGNAL)
+5V = power supply for pressure transducers GND = ground for pressure transducers Pb3 and Pb4 = pressure transducer inputs
Page 30
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 30/40
17.6 PWM OUTPUT FOR CONDENSING FAN SPEED CONTROL
OUT3 and OUT4 = signals for the modulation of the condenser fan GND = ground for pressure transducers
The compatible modules are the following: XV05PK mono-phase 500 Watt (2A) XV10PK mono-phase 1000 Watt (4A) XV22PK mono-phase 2200 Watt (9A)
Page 31
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 31/40
17.7 PROPORTIONAL OUTPUT FOR FAN CONDENSING CONTROL OR FOR COMPRESSOR INVERTER CONTROLLED OR FOR AUXILIARY OUTPUTS
OUT1…OUT4 = signals for the modulation of the condenser fan GND = ground for pressure transducers
Page 32
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 32/40
17.8 PROPORTIONAL OUTPUT 0..10V TO CONTROL DUMPER MOTORS
OUT1…OUT4 = signals for the modulation of the dumper motor GND = ground
If the dumper motor has a common line between a pole of the power supply and the “–“ pole of the 0..10V signal, it is necessary to use two transformers for the power supply of the controller Ichill and the power supply of the dumper motor.
Page 33
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 33/40
Page 34
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 34/40
17.9 PROPORTIONAL OUTPUTS CONFIGURED FOR AUX RELAY CONTROL
OUT1…OUT4 = signals for relays
GND = ground
Page 35
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 35/40
17.10 CONNECTION TO THE ELECTRONIC EXPANSION VALVE DRIVER IEV22D OR
IEV12D
The Ichill 100CX EVO can be connected to an Eletctronic expansion valve driver IEV22D or IEV12D through LAN connection.
Page 36
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 36/40
18 INSTALLING AND MOUNTING
18.1 PANEL CUT- OUT
The instrument must be mounted on vertical panel with cut-out 71x29mm, and fixed using the special supplied bracket. Avoid locations subject to heavy vibration, corrosive gases or excessive dirt. Ensure ventilation around the instrument.
18.2 VERTICAL BOARDS VI613 PANEL CUT-OUT
The keyboard must be mounted on vertical panel with cut-out 72x56 mm, and screwed with two screws. The IP65 can be reached with the gasket RGW-V (optional).
Page 37
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 37/40
WALL MOUNTING: use the vertical V-KIT (black, white and grey) as described in the following scheme:
19 ELECTRICAL CONNECTIONS
The instrument is provided with:
2 removable terminal blocks MOLEX MICROFIT 14 and 18 ways for power supplay / digital and analogue
inputs and modulating outputs
1 removable terminal blocks AMP 12 ways for the relay outputs
5 ways connector for TTL RS485 interface outputs.
Wire size:
signal cable AWG 24
power supply cable AWG 22
relay output AWG 17
General notes:
Keep low voltage cables, such as analogue/digital inputs/outputs and probes, away from power cables.
Respect the minimum load current of each relay output, in case of power loads use filtered contactors.
Page 38
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 38/40
20 TECHNICAL DATA
20.1 SUPPLY VOLTAGE
Power Supply:
12Vac/dc -10% ÷ 15%, 50/60Hz, or 24Vac/dc -10% ÷ 10%, 50/60Hz
Consumption:
Max. 10VA
Connectors:
Molex connectors for power supply, probes connection, digital inputs, analog outputs) STELVIO screw connectors for LAN connection STELVIO screw connectors for relay
20.2 ANALOGUE INPUTS
Number of inputs:
4 (NTC, PTC, Digital input) 2 (NTC, PTC, 4..20mA, 0..5V, Digital input)
Type of analogue input: (configurable via software parameter)
NTC (-50T110°C; 10KΩ±1% a 25°C) PTC (-50T150°C; 990Ω±1% a 25°C) Rathiometric: 0.5..4.5V Current: 4..20mA Digital input (free contact)
Operation range:
-50°C ÷ 110°C (-58 °F ÷ 230°F) NTC probe
-50°C ÷ 150°C (-58 °F ÷ 302°F) PTC probe 0 bar ÷ 50 bar (0 psi ÷ 302 psi) pressure probe
Resolution:
0.1 °C 1 °F
0.1 bar 1 psi
20.3 DIGITAL INPUT
Type: (configurable via software parameter)
Free contact not opto-insulated
Number of inputs:
11
Notes:
Don’t supply voltage to the digital inputs in order to not cause damage to the instrument
Page 39
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 39/40
20.4 ANALOGUE OUTPUTS
Type:
Non opto-insulated, internal power
Number of outputs:
4
Type of analogue output: (configurable via software parameter)
4 configurable outputs:
- OUT1/OUT2: 0-10Vdc
- OUT3 and OUT 3:
0-10Vdc
PWM (to use with Dixell XV series fan controllers)
Maximum load:
40mA
Accuracy:
±2% full scale
Note:
The electrical devices controlled by these analogue outputs must be powered separately with another transformer (do not use the same secondary of the controller's power) in order to prevent the outputs from malfunctioning or being damaged.
20.5 DIGITAL OUTPUTS
Type:
Relays with NO contacts
Number of outputs:
6: IC106CX model 8: IC108CX model
Maximum load:
5A(250Vac) SPST 5(2)A
Note:
Verify maximum current of the loads and maximum current of the common line of the relay (10A max). There is double insulation between the digital outputs and the low voltage of the rest of the circuit. Do not use different voltages for the two groups of relays.
Some contactors can produce very high electrical stresses on the relay contacts mounted in the device. Dixell suggests to carefully check the technical documentation of the contactors and follow the instructions contained in this doumentation (commercial documentation is not a reference for theese information). To protect the relay contacts of the device, verify the need to use electrical disturbance suppressors or excess voltage protections
Page 40
1592022010 Quick reference guide iCHILL 100CX EVO rel. 1.0 40/40
20.6 CHARACTERISTIC PLASTIC HOUSING
Dimensions:
Frontal panel 32x74mm; depht 60mm
Mounting:
Panel mounting in a 29x71mm panel cut-out
Material:
Thermoplastic PC-ABS
Selfhestinguish:
V0 (UL94)
IP protection:
IP65
20.7 OPERATING AND STORAGE TEMPERATURE
Operating temperature:
-10°C ÷ 55°C
Storege temperature:
-30°C ÷ 85°C
Operating humidity:
20% ÷ 85% (not condensing)
Loading...