dixell iCHILL 100CX EVO Quick Reference Manual

QUICK REFERENCE GUIDE
IC100CX EVO
(rel. 1.0)
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INDEX
1 GENERAL WARNING ................................................................................................ 5
1.1 PLEASE READ BEFORE USING THIS MANUAL ........................................................ 5
1.2 SAFETY PRECAUTIONS ............................................................................................. 5
1.3 PRODUCT DISPOSAL (WEEE)............................................................................................. 6
2 USING THE QUICK REFERENCE GUIDE ................................................................ 7
3 IC100 CX TABLE OF THE FEATURES ..................................................................... 7
4 USER INTERFACE .................................................................................................... 8
4.1 MEANING OF THE LEDS ...................................................................................................... 8
4.2 DISPLAY AND ICONS ........................................................................................................... 8
5 DISPLAY LAYOUT ..................................................................................................... 9
6 OTHER DISPLAY INFORMATION ........................................................................... 10
6.1 READ THE SET POINT VALUE .......................................................................................... 10
6.2 MODIFY THE SET POINT ................................................................................................... 10
7 KEY FUNCTION ....................................................................................................... 10
7.1 KEY COMBINANTION ......................................................................................................... 11
8 FIRST INSTALLING ................................................................................................. 12
8.1 ON BOARD CLOCK (OPTIONAL) ....................................................................................... 12
8.2 RTC SETUP ........................................................................................................................ 12
9 PARAMETERS PROGRAMMING WITH THE “HOT KEY 64” ............................... 12
9.1 HOW TO PROGRAM THE INSTRUMENT WITH AN ALREADY PROGRAMMED “HOT KEY”
(DOWNLOAD) ................................ ................................................................................................ ... 12
9.2 HOW TO COPY THE PARAMETER MAP INTO THE “HOT KEY” (UPLOAD)..................... 12
10 PROGRAMMING USING LOCAL USER INTERFACE ............................................ 13
10.1 ENTER PARAMETERS PROGRAMMING LEVEL PR1 ....................................................... 13
10.2 ENTER PARAMETERS PROGRAMMING LEVEL PR2 ....................................................... 13
10.3 ENTER PARAMETERS PROGRAMMING LEVEL PR3 ....................................................... 14
11 MENU ( MENU KEY) ................................................................................................ 14
11.1 ALARM LIST: READ AND RESET ....................................................................................... 15
11.2 ALARM LOG LIST ............................................................................................................... 15
12 REMOTE KEYBOARD VI613 ................................................................................... 16
13 REMOTE LCD PANEL VGI810 OR V2I810 ............................................................. 17
14 REMOTE TOUCH PANEL VTIC10 ........................................................................... 18
15 TABLE OF THE OUTPUT STATUS IN ALARM CONDITION ................................. 18
15.1 MACHINE ALARMS ............................................................................................................ 18
15.2 CIRCUIT ALARM ................................................................................................................. 21
15.3 COMPRESSOR ALARM ...................................................................................................... 21
15.1 WARNING ........................................................................................................................... 22
16 BLACK-OUT............................................................................................................. 22
17 WIRING CONNECTIONS ......................................................................................... 23
17.1 IC106CX: HARDWARE RESOURCES ................................................................................ 23
17.2 IC108CX: HARDWARE RESOURCES ................................................................................ 24
17.1 REMOTE PANEL CONNECTION (VI613 EVO OR V2I810 OR VTIC10) .............................. 25
17.2 ANALOG INPUTS NTC – PTC PROBES ............................................................................. 27
17.3 DIGITAL INPUTS ................................................................................................................. 28
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17.4 ANALOG INPUT FOR PRESSURE TRANSDUCER PP30 (4 ÷ 20MA SIGNAL) .................. 29
17.5 ANALOG INPUT FOR PRESSURE RATIOMETRIC TRANSDUCER PPR30 (0 ÷ 5V SIGNAL) 29
17.6 PWM OUTPUT FOR CONDENSING FAN SPEED CONTROL ............................................ 30
17.7 PROPORTIONAL OUTPUT FOR FAN CONDENSING CONTROL OR FOR COMPRESSOR
INVERTER CONTROLLED OR FOR AUXILIARY OUTPUTS ............................................................ 31
17.8 PROPORTIONAL OUTPUT 0..10V TO CONTROL DUMPER MOTORS ............................. 32
17.9 PROPORTIONAL OUTPUTS CONFIGURED FOR AUX RELAY CONTROL ....................... 34
17.10 CONNECTION TO THE ELECTRONIC EXPANSION VALVE DRIVER IEV22D OR IEV12D ........................ 35
18 INSTALLING AND MOUNTING ............................................................................... 36
18.1 PANEL CUT- OUT ............................................................................................................... 36
18.2 VERTICAL BOARDS VI613 PANEL CUT-OUT .................................................................... 36
19 ELECTRICAL CONNECTIONS ................................................................................ 37
20 TECHNICAL DATA .................................................................................................. 38
20.1 SUPPLY VOLTAGE ............................................................................................................. 38
20.2 ANALOGUE INPUTS ........................................................................................................... 38
20.3 DIGITAL INPUT ................................................................................................................... 38
20.4 ANALOGUE OUTPUTS ....................................................................................................... 39
20.5 DIGITAL OUTPUTS ............................................................................................................. 39
20.6 CHARACTERISTIC PLASTIC HOUSING ............................................................................ 40
20.7 OPERATING AND STORAGE TEMPERATURE ................................................................. 40
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1 GENERAL WARNING
1.1 PLEASE READ BEFORE USING THIS MANUAL
This manual is part of the product and should be kept near the instrument for easy and quick reference.
The instrument shall not be used for purposes different from those described hereunder. It cannot be used
as a safety device.
Check the application limits before proceeding.
Dixell Srl reserves the right to change the composition of its products, even without notice, ensuring the
same and unchanged functionality.
1.2 SAFETY PRECAUTIONS
Check the supply voltage is correct before connecting the instrument.
Do not expose to water or moisture: use the controller only within the operating limits avoiding sudden
temperature changes with high atmospheric humidity to prevent formation of condensation
Warning: disconnect all electrical connections before any kind of maintenance.
The instrument must not be opened.
In case of failure or faulty operation send the instrument back to the distributor or to “Dixell S.r.l.” with a
detailed description of the fault.
Consider the maximum current which can be applied to each relay (see Technical Data).
Ensure that the wires for probes, loads and the power supply are separated and far enough from each
other, without crossing or intertwining; do not use the same electrical conduit to install high voltage cabling and low voltage cabling.
The ground connection of the secondary coil of the transformer that powers the device can result in a bad
performance; where possible, this connection should be avoided.
Fit the probe where it is not accessible by the end user.
In case of applications in industrial environments, the use of mains filters (our mod. FT1) in parallel with
inductive loads could be useful.
The symbol alerts the user of non-insulated “dangerous voltage” within the product area that is
sufficiently high to constitute a risk of electric shock to persons.
The symbol alerts the user of important operating and maintenance (assistance) instructions
found in the documentation attached to the device.
Separate the power supply of the device from the rest of the electrical devices connected
inside the electrical panel.
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The connection to ground of the secondary coil of the transformer that supply the device
may generate the malfunctionning of the device; where possible this connection must be avoided.
1.3 PRODUCT DISPOSAL (WEEE)
With reference to Directive 2002/96/EC of the European Parliament and of the Council of 27 January 2003 and to the relative national legislation, please note that:
There lies the obligation not to dispose of electrical and electronic waste as municipal waste
but to separate the waste.
Public or private collection points must be used to dispose of the goods in accordance with
local laws. Furthermore, at the end of the product's life, it is also possible to return this to the retailer when a new purchase is made.
This equipment may contain hazardous substances. Improper use or incorrect disposal can
have adverse effects on human health and the environment.
The symbol shown on the product or the package indicates that the product has been placed
on the market after 13 August 2005 and must be disposed of as separated waste.
Should the product be disposed of incorrectly, sanctions may be applied as stipulated in applicable local regulations regarding waste disposal.
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2 USING THE QUICK REFERENCE GUIDE
In this guide there are some general guidelines regarding the product; more details are in the full manual, to be requested from the Dixell Customer Service department.
3 IC100 CX TABLE OF THE FEATURES
IC106CX
IC108CX
RELAYS
6
8
DIGITAL INPUTS
11 (free of voltage)
Configurable
Configurable
ANALOG INPUTS
4 (NTC or PTC or Digital input) 2 (NTC or PTC or 4÷20mA or 0 ÷ 5Volt or Digital input)
Configurable
Configurable
PROPORTIONAL OUTPUTS
2 (signal 0÷10V)
Configurable
Configurable
2 (signal 0÷10V or PWM*) * only for condenser fan control, to connect to XV__PK series)
Configurable
Configurable
SERIAL OUTPUTS
TTL (Mod-BusRtu protocol)
Remote panel VI613 (up to 2 remote keyboards) or one V2I810 (LCD panel) or one VT810 (Touch panel)
LAN (to connect an IEV electronic expansion valve driver)
POWER SUPPLY
12 Vac/dc (+15%; -10%)
24 Vac/dc (± 10%)
Opt
Opt
OTHER
Clock on board
Opt
Opt
Buzzer
Opt
Opt
Opt = optional
= default
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4 USER INTERFACE
4.1 MEANING OF THE LEDS
4.2 DISPLAY AND ICONS
ICON
MEANING / FUNCTIONNING
°C
°F BAR
PSI
Lighted when the display shows a temperature or pressure
Lighted when the bottom display shows the clock Lighted during the programming parameters if it is time based Lighted in function menu when the display shows the defrost delay
Alarm: blinking in case of alarm
Lighted when sanitary hot water function is active
Lighted after pressing menu button
Lighted if anti freeze heaters/ integration heating / boiler are activated
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Flow switch alarm / supply fan overload (air / air unit)
Water pump: lighted if at least one pump is ON
Condenser fan: lighted if at least one fan is ON
Lighted when a compressor is ON Blinking = when the delay of activation is running
AUX
Lighted when auxiliary function is active
Lighted when the controller is ON in cooling or heating
FC
Lighted when the Free cooling is active
Lighted when the defrost is activated Blinking when the delay to activate the defrost is active
5 DISPLAY LAYOUT
Pressing Up or Down button the display shows the temperature or pressure of the main probes configured in the instrument. The lower display shows the label of the selected probe while the upper display shows its value.
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6 OTHER DISPLAY INFORMATION
6.1 READ THE SET POINT VALUE
Press and release the SET key: If the unit is on standby:
lower display shows SEtC (set chiller);
press SET key again, lower display shows SEtH (set heat pump, if it is enabled);
press SET key again, lower display shows SEtr (set real of operation, in the case where the Energy
Saving and / or function dynamic set point are active);
press SET key again, lower display shows SEtS (set sanitary circuit, in case it is enabled)
If the instrument is in chiller operation:
lower display shows SEtC (set chiller);
press SET key again, lower display shows SEtr (set real of operation, in the case where the Energy
Saving and / or function dynamic set point are active);
press SET key again, lower display shows SEtS (set sanitary circuit, in case it is enabled)
If the instrument is in chiller operation:
lower display shows SetH (set heat pump);
press SET key again, lower display shows SEtr (set real of operation, in the case where the Energy
Saving and / or function dynamic set point are active);
press SET key again, lower display shows SEtS (set sanitary circuit, in case it is enabled)
6.2 MODIFY THE SET POINT
push SET key for at least 3 seconds
use the UP or DOWN key to modify the setpoint. In chiller mode it is possible to modify the chiller
set point, in heat pump it is possible to modify the heat pump set point, in std-by it is possible to modify both the set point.
push SET to confirm or wait the timeout (15seconds).
7 KEY FUNCTION
KEY
ACTION
FUNCTION
Push and release
Show chiller set point SetC, heat pump set point SetH, sanitay water set point SetS
Push once again
In chiller or heat pump if the Energy saving or the Dynamic setpoint are enabled it shows the real setpoint Setr.
Push for 3 seconds
Allows to modify the set point
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During the programming: push once
To enter parameter modification or confirm a value
Push when an alarm is showed in menù ALrM
To reset the alarm Push once
To read probes value
Pushing once during the programming
To change the group of parameters, to change the parameter, to change the value of the parameter
Push for 1 second during the programming when the display visualizes Pr1 or Pr2 or Pr3
1 time shows the Pr2 programming level 2 times shows the Pr3 programming level
Push once
To read probes value
Pushing once during the programming
To change the group of parameters, to change the parameter, to change the value of the parameter
Push once
To turn ON or turn OFF the controller (in chiller or heat pump depending from CF59 parameter)
Push once
To turn ON or turn OFF the controller (in chiller or heat pump depending from CF59 parameter)
Push once
To enter the function Menu
Push for 3 seconds
To set the clock (only for controller with clock on board)
Pushing once during the programming
To exit from a group of parameters
7.1 KEY COMBINANTION
KEY
ACTION
FUNCTION
+
Push for 3 seconds together
Enter the programming parameters
Only in Pr3 level: push SET and DOWN key
Select the parameter level visibility Pr1 / Pr2 / Pr3
+
Push once together
Exit the programming parameters
Push 5 seconds in heat pump mode
Manual defrost
+
Only in Pr3 programming level: push SET and then the MENU key
In Pr3 defines if the parameter can be modified or not in the other levels.
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8 FIRST INSTALLING
8.1 ON BOARD CLOCK (OPTIONAL)
In case of power failure the time and date are maintained for about 3 days (at room temperature 25 °C); the display shows the message "rtC" and it is necessary to set the clock.
8.2 RTC SETUP
1. Push Menu key continuously for 3 seconds until the bottom display shows “Hour” and the top display
shows its value.
2. Push SET one time: the value is blinking.
3. Use the Up and Down keys to adjust it. Push SET one time to confirm.
4. Push up or down keys and repeat the operations 2. 3. and 4. for all the RTC parameters:
- Min: minutes (0÷60)
- UdAy: day of the week (Sun = Sunday, Mon =Monday, tuE =Tuesday, UEd = Wednesday, tHu =
Thursday, Fri =Friday, SAt =Saturday)
- dAy: day of the month (0÷31)
- MntH: month (1÷12)
- yEAr: year (00÷99)
9 PARAMETERS PROGRAMMING WITH THE “HOT KEY 64”
9.1 HOW TO PROGRAM THE INSTRUMENT WITH AN ALREADY PROGRAMMED “HOT KEY” (DOWNLOAD)
1. Power off the instrument
2. Insert the hot key already programmed (by software Wizmate or other instrument)
3. Power on the instrument
4. Automatically the parameters are downloaded
During the download the regulation is locked and the top display shows the “doL” blinking label. At the end of
the download will appear:
“End” if the programming procedure is completely OK, after 30seconds the regulation starts
automatically.
“Err” if the programming procedure has found an error and the parameter have not been
transferred. In this case turn off and then on the instrument supply to repeat the operation or remove the hot key, with power supply off, to restart the regulation.
9.2 HOW TO COPY THE PARAMETER MAP INTO THE “HOT KEY” (UPLOAD)
Power on the instrument
Insert the hot key
Enter the function Menu
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