DiversiTech SpeediChannel User Guide

Page 1
i
u
c
e
s
l
e
p
n
r
o
n
d
a
h
C
i
e
e
p
S
1
0
0
%
r
e
u
c
e
d
w
i
t
h
y
g
r
e
n
e
n
e
e
l
w
b
a
SpeediChannel
™
System Installation
Page 2
Contents
Introduction
3 DiversiTech Speedichannel™ System 4 Features and Bene ts
System Installation
6 Step 1 7 Step 2 8 Step 3 9 Step 4 10 Step 5 11 Step 6
Installation Diagrams
12 Indoor and Outdoor installations 14 Flex Joint and Drain Hose diagrams 16 Line Set con guration 17 Air Handler installations
Sizing Chart
21 Dimensions and Capacities
Technical Information
22 General data and safety information
Mini Component Guide
23 Product information and product layout
DiversiTech SpeediChannel™ System
DiversiTech SpeediChannel™ is an innovative channel system used to cover air conditioning line sets. The two part system has a base and a cover. The base is fastened to a wall or ceiling, then a clever little plastic clip (SpeediClip™) snaps into a channel already molded into the base. SpeediClip™ is the fastest, most convenient way to complete a line set cover installation. Then, using standard cable ties, the line set, cables, con­trol wires, and/or condensate drain line are fastened in place. The cover then simply snaps on top of the base.
The SpeediChannel™ system is available in three widths – 3”, 4”, and 6”. Each piece of SpeediChannel™ is 6-1/2 feet long. A complete line of cou­plings, elbows, and tees are available for the SpeediChannel™ system.
Manufactured from rigid PVC, the SpeediChannel™ system is a natural color that is a very close match to the typical mini split condensing unit case. However, the SpeediChannel™ system can be painted as desired to match any wall color. The PVC used in the SpeediChannel™ system is resistant to UV light, and is UL rated.
DiversiTech recommends attaching the base to the wall or ceiling and the line sets to the system every 15” to allow for the system to carry the full weight of the line sets.
The SpeediChannel™ system can also be used inside.
I
N
T R O D U C
T
I O N
2 3
Page 3
Features and Bene ts
I
N
SpeediClip™
T R O D U
Paintable
C T
Natural color
I O N
Large size
• SpeediClip™ simply slides into place on a railing molded into the inside of the SpeediChannel™ allowing for single person installation. Competitive products must be screwed in place
• The SpeediChannel™ can be easily customized to any wall construction.
• The original natural color blends well with almost any wall construction aesthetic.
• DiversiTech’s large SpeediChannel™ size is a full 6” chan­nel — unlike competitors’ products which are only 5-1/2”.
which is extremely time consuming.
Features and Bene ts
Single piece wall sleeve
20mm drain line with double connections
True Y connection
English packaging
• Competitive products are multi-part which is cumbersome.
• Versatile — fits 16, 18, or 20mm drain line.
• Drainline Y is inline. It does not branch.
• Competitive products have Japanese on the boxes, poten­tially leading to product selection errors.
I
N
T
R
O
D U C
T
I
O
N
Tight t corner and at bottom channel design
Stainless steel screws
Flat wall escutcheon
Integrated ex joint
Long radius 90º bend
4 5
• The flat bottom channel sits on surfaces easier and fits into corners better. It can be silicone sealed against the wall.
• Stainless steel screws will not rust.
• Competitive products have a larger escutcheon that is not aesthetically pleasing and wastes space.
• Competitive products require a joiner piece to couple the flex joint to their systems. The DiversiTech flex joint slides right into the end of the SpeediChannel™ with no additional joiner piece.
• DiversiTech’s long radius 90º bend allows for a larger bending radius for the line set, making installation easier.
Page 4
Step 1
S Y
Attach the SpeediChannel™ base to the wall about every 15 inches
S
with screws suitable for the wall construction (siding, stucco, brick, etc.).
T
Screw through the center of the molded rail. Slide the
E
connecting piece (elbow, union, tee, etc.) under the
M
SpeediChannel™ before attaching the end of the channel to the wall. When cutting lengths of
I
SpeediChannel™, allow 1/8” gap between the end of the SpeediChannel™ and the
N
stop inside the fi tting to allow for
S
thermal expansion.
T A L L A T
I O N
Step 2
Slide one SpeediClip™ with cable tie about every 20 inches along the inside sliding rail.
S Y S
T
E
M
I N S
T
A
L L
A
T
I
O
N
6
7
Page 5
Step 3
S Y
Install the line set, drain line, and wires inside the SpeediChannel™. Test the equipment
S
installation prior to tightening the cable ties. Tighten the cable ties snug, but not so tight they
T
damage the tubing insulation or kink the drain line. Trim excess length from the cable tie.
E
M
Step 4
Attach the SpeediChannel™ to the base.
S Y S T E
M
I N S
T
A
L L
A
T
I O N
8 9
I
N
S T A L L A T
I O N
Page 6
Step 5
S Y
Attach the fi tting covers with the screws provided.
S T E
M
Step 6
When complete, paint the SpeediChannel™ to match surface of installation (if desired).
S Y S T E
M
I
N
S T A L L A T
I O N
10 11
I
N
S T A L L A T
I O N
Page 7
I
N
S T A L L A T
I O N
Typical Detail of Indoor Installation Typical Detail of Outdoor Installation
A
B
A
C
H
I
N
S T A L L A T
I O N
D
I
A
G
R A
M
S
E
D
C
A
C
12 13
A
F
D
I
A
G
R A
M
S
Page 8
I
N
S T A L L A T
I O N
Typical Detail of Flex Joint Application
Typical Detail of Cut-out for Drain Hose
I
N
S T A L L A T
I O N
D
I
A
G
R A
M
S
G
A
14 15
A
Notch bottom half as shown here.
D
I
A
G
R A
M
S
Page 9
I
N
S T A L L A T
I O N
D
I
A
Insulated
G
Refrigerant
R A
M
S
Drain Hose
Line
Typical Line Set, Cable, and Drain
Hose Con guration
SpeediChannel™
SpeediClip™
SpeediChannel™
Top
Bottom
Basic Application - 1 Air Handler
C
A
B
A
J
I
N
S T A L L A T
I O N
D
I
A
G
R A
A
M
S
K
16 17
Page 10
I
N
S T A L L A T
I O N
D
I
A
G
R A
M
S
Vertical Dual Air Handler
System Application
C
C
A
J
A
Horizontal Dual Air Handler
System Application
A
L
A
A
J
A
I
N
S T A L L A T
I O N
C
D
I
A
G
R A
M
S
K
18 19
K
Page 11
I
N
Building with Di erent Wall
Thickness Application
S T A L L
D
A T
I O N
D
I
E
A
A
A
G
Sizing Chart and Selection Information
Maximum Line Set, Drain Pipe, and Cable Capacity using 3/8” Insulation
Model 2 30-D3 2 30-D4 2 30-D6 Dimensions 3” x 2-1/2” 4” x 2-3/4” 6” x 3” Length 78” 78” 78”
Mini Split Systems – Liquid and Suction Line with 3/8” Insulation
Liquid Line 3/8” 2 x 1/4” 1 x 1/4” + 2 x 3/8” Suction Line 5/8” 2 x 3/8” 1 x 1/2” + 2 x 5/8” Drain Hose 3/4” OD 2 x 3/4” OD 3 x 3/4” OD
Power Cable 1 x UF 14-3 2 x 1/2” SealTite 3 x 1/2” SealTite Control Cable 1 Pair 18 AWG 2 Pairs 18 AWG 3 Pairs 18 AWG Nominal Tonnage 1–3 Tons 1x3 Ton or 2x1 Ton 1x3 Ton or 2x2 Ton
S
I
Z
I N G
C H
A R T
R A
M
S
G
Conventional Split Systems – Liquid Line Plain, Suction Line with 3/8” Insulation
Liquid Line 3/8” 3/8” 3/8”
A
K
Suction Line 3/4” or 7/8” 1-1/8” 1-1/8” Drain Hose 3/4” PVC 3/4” PVC 3/4” PVC Power Cable 1 x UF 14-2 1 x 1/2” SealTite 1 x 1/2” SealTite Control Cable 1 Pair 18 AWG 1 Pair 18 AWG 1 Pair 18 AWG Nominal Tonnage Up to 3.5 Tons 4–5 Tons 7.5 Tons and up
20 21
Page 12
Technical Data
T
E C H N
I
Color Natural Size
C
Material Weather Resistant PVC, UV Stabilized and Fire Resistant
A
Fire Rating Meets UL 94V.-0
L
Temperature Range - 4˚F TO 140˚F Weather Resistance Tested to over 2,000 hours Fixing Screws Stainless Steel
S
230-D3: 3” x 2 -1/2” OD 230-D4: 4” x 2-3/4” OD 230-D6: 6” x 3-1/8” OD Standard Length: 78”
P
SpeediChannel™
CATALOG NO. DESCRIPTION QTY. NEEDED
2 30-D3 3” SpeediChannel™ – 6-1/2’ long 2 30-D4 4” SpeediChannel™ – 6-1/2’ long 2 30-D6 6” SpeediChannel™ – 6-1/2’ long
Wall Penetration
CATALOG NO. DESCRIPTION QTY. NEEDED
2 30-WC3 3” Wall Penetration 2 30-WC4 4” Wall Penetration 2 30-WC6 6” Wall Penetration 2 30-WS2 2-1/2” Wall Sleeve
E C
I
F
I
C
Union Coupling
CATALOG NO. DESCRIPTION QTY. NEEDED
2 30-CP3 3” Union Coupling 2 30-CP4 4” Union Coupling 2 30-CP6 6” Union Coupling
A
T
I O N
S
90º Long Radius Flat Bend
CATALOG NO. DESCRIPTION QTY. NEEDED
2 30-LFB3 3” 90 deg Long Radius Flat Bend 2 30-LFB4 4” 90 deg Long Radius Flat Bend 2 30-LFB6 6” 90 deg Long Radius Flat Bend
90º Flat Bend
CATALOG NO. DESCRIPTION QTY. NEEDED
2 30-FB3 3” 90 deg Flat Bend
22 23
2 30-FB4 4” 90 deg Flat Bend 2 30-FB6 6” 90 deg Flat Bend
M
I
N
I
C O M
P O N
E N
T
G U
I
D
E
Page 13
M
90º Inside Elbow
I
CATALOG NO. DESCRIPTION QTY. NEEDED
N
2 30-EB3 3” 90 degree Inside Elbow
I
2 30-EB4 4” 90 degree Inside Elbow 2 30-EB6 6” 90 degree Inside Elbow
C O
90º Outside Elbow
M
CATALOG NO. DESCRIPTION QTY. NEEDED
P
O
2 30-EIN3 3” 90 degree Outside Elbow 2 30-EIN4 4” 90 degree Outside Elbow
N
2 30-EIN6 6” 90 degree Outside Elbow
E
N
T
45º Flat Bend
CATALOG NO. DESCRIPTION QTY. NEEDED
G
2 30-FB453 3” 45 degree Flat Bend
U
2 30-FB454 4” 45 degree Flat Bend
I
2 30-FB456 6” 45 degree Flat Bend
D
E
T-Joint
CATALOG NO. DESCRIPTION QTY. NEEDED
2 30-TJ4 4” T-Joint 2 30-TJ6 6” T-Joint
Flex Joint
CATALOG NO. DESCRIPTION QTY. NEEDED
230-FJ3 3” Flex Joint 230-FJ4 4” Flex J oint
I
N
I
C
M
Duct End
CATALOG NO. DESCRIPTION QTY. NEEDED
230-DE3 3” Duct End 230-DE4 4” Duct End 230-DE6 6” Duct End
O M
P O N
E
Cap
CATALOG NO. DESCRIPTION QTY. NEEDED
230-DC3 3” Cap 230-DC4 4” Cap 230-DC6 6” Cap
N
T
G U
I
Flat Wall Escutcheon
CATALOG NO. DESCRIPTION QTY. NEEDED
230-FR3 3” Flat Wall Escutcheon 230-FR4 4” Flat Wall Escutcheon 230-FR6 6” Flat Wall Escutcheon
D
E
Reducer Coupling
CATALOG NO. DESCRIPTION QTY. NEEDED
2 30-TC34 3” x 4” Reducer Coupling 2 30-TC46 4” x 6” Reducer Coupling
24 25
CATALOG NO. DESCRIPTION QTY. NEEDED
230-WR3 3” Wall Escutcheon 230-WR4 4” Wall Escutcheon 230-WR6 6” Wall Escutcheon
Wall Escutcheon
Page 14
M
I
N
Mounting Blocks
I
CATALOG NO. DESCRIPTION QTY. NEEDED
230-MB14W 14” MountBlock (White) pack of 2
230-MB17W 17” MountBlock (White) pack of 2
C
230-MB36W 36” MountBlock (White) pack of 2
O
230-MBCW MountBlock End Cap (White) pack of 4
M
P
O
Condensate Drain Pans
N
E
CATALOG NO. DESCRIPTION QTY. NEEDED
230-DPPL P oly Cond Drain Pan (Large)
N
230-DPML Metal Cond Drain Pan (Large)
T
230-DPPM P oly Cond Drain Pan (Medium)
230-DPMM Metal Cond Drain Pan (Medium)
G U
I
UltraLite® Equipment Pads
D
CATALOG NO. DESCRIPTION QTY. NEEDED
E
UC1636-2 16” x 36” x 2” UltraLite® Equipment Pad
UC1636-3
UC2448-2 24” x 48” x 2” UltraLite® Equipment Pad
16” x 36” x 3” UltraLite® Equipment Pad
E Lite® Equipment Pads
CATALOG NO. DESCRIPTION QTY. NEEDED
EL1838-3 18” x 38” x 3” E Lite® Equipment Pad
M
I
N
CladLite® Equipment Pads
CATALOG NO. DESCRIPTION QTY. NEEDED
1636-2 1636-3
16” x 36” x 2” CladLite® Equipment Pad 16” x 36” x 3” CladLite® Equipment Pad
I
C O M
P O N
Type 2 Wall Brackets
CATALOG NO. DESCRIPTION QTY. NEEDED
230-B2L Type 2 Wall Brackets (Large) 230-B2M Type 2 Wall Brackets (Medium)
Arm Length 21” (Large), 18” (Medium) Load Rating 220 lbs. (Large), 165 lbs. (Medium)
per Arm
E N
T
G U
I
D
E
Type 3 Wall Brackets
CATALOG NO. DESCRIPTION QTY. NEEDED
230-B3L Type 3 Wall Brackets (Large) 230-B3M Type 3 Wall Brackets (Medium)
Arm Length 21” (Large), 19” (Medium) Load Rating 150 lbs. (Large), 100 lbs. (Medium)
per Arm
26 27
Page 15
6650 Sugarloaf Parkway Duluth, GA 30097
678.542.3600
800.995.2222
678.542.3700 Fax
About DiversiTech
DiversiTech Corporation is North America’s largest manufacturer of equipment pads and a leading manufacturer and supplier of compo­nents and related products for the heating, ventilating, air conditioning, and refrigeration (HVACR) industry.
Headquartered in the Atlanta, GA metropolitan area, DiversiTech manufactures a suite of products which includes a wide range of mechanical, electrical, chemical, and structural parts for HVACR and electrical systems, and swimming pool installations. The company maintains manufacturing and distribution facilities in key U.S. locations, Europe, and in the Far East. DiversiTech has enjoyed a continued history of successful growth and has acquired industry-recognized names including Devco® Enterprises, Wagner® Manufacturing, The Black Pad®, Hef-T-Pad™, and Specialty Chemical.
Send edits / corrections / comments on this catalog to [email protected]
©2009 DiversiTech Corporation Form no. LIT-INSTR-MSPLIT
Download an electronic copy of these
instructions at www.diversitech.com
Loading...