Dito Dean D20, D60, D80, D50 User Manual

Decathlon Series Gas Fryers (Non-

Installation & Operation Manual

CE)

D20, D50, D60 & D80 Series

Dean, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.

24-Hour Service Hotline [phone]

AUGUST 2003

*8195698*

DANGER

Adequate means must be provided to limit the movement of this appliance without depending

upon the gas line connection. Single fryers equipped with legs must be stabilized by installing

anchor straps. All fryers equipped with casters must be stabilized by installing restraining

chains. If a flexible gas line is used, an additional restraining cable must be connected at all

times when the fryer is in use.

DANGER

The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result

from slips or contact with the hot oil.

DANGER

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any

other appliance.

DANGER

Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak

must be posted in a prominent location. This information can be obtained from the local gas

company or gas supplier.

DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container

at the end of frying operations each day. Some food particles can spontaneously combust if left

soaking in certain shortening material. Additional information can be obtained in the filtration

manual included with the system.

WARNING

No structural material on the fryer should be altered or removed to accommodate placement of

the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633.

WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal

the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort

the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for

cleaning.

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODI S

EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED

DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS,

AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS

WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE

LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH

ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF

ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

Decathlon Series Gas Fryers

Installation & Operation Manual

TABLE OF CONTENTS

Page #

1. INTRODUCTION 1-1

1.1 After Purchase 1-1

1.2 Ordering Parts 1-1

1.3 Service Information 1-1

1.4 Computer Information 1-1

1.5 Safety Information 1-2

1.6 Service Personnel 1-3

2. IMPORTANT INFORMATION 2-1

2.1 Receiving and Unpacking Equipment 2-1

2.2 General 2-1

2.3 Principles of Operation 2-2

2.4 Rating Plate 2-3

2.5 Pre-Installation 2-3

2.6 Air Supply and Ventilation 2-4

2.7 Equipment Installed at High Altitudes 2-5

3. INSTALLATION 3-1

3.1 Installing the Fryer 3-1

3.2 Leveling the Fryer (Fryers equipped with legs only) 3-1

3.3 Installing Casters and Legs 3-2

3.4 Gas Connections 3-3

3.5 Adjustments/Adaptation to Different Gases 3-6

3.6 Electrical Connections 3-8

4. FRYER OPERATIONS 4-1

4.1 Initial Start-up 4-1

4.2 Boil-Out Procedure 4-3

4.3 Final Preparation 4-5

Decathlon Series Gas Fryers

Installation & Operation Manual

TABLE OF CONTENTS (CONT.)

Page #

5. CONTROLLER OPERATING INSTRUCTIONS 5-1

5.1 Operating Instructions: Electronic Thermostat Controller 5-1

5.2 Electronic Thermostat Controller/Computer with Back-Up Thermostat 5-2

6. PREVENTATIVE MAINTENANCE 6-1

6.1 General 6-1

7. TROUBLESHOOTING 7-1

7.1 General 7-1

7.2 Pilot Burner Malfunction 7-1

7.3 Main Burner Malfunctions 7-2

7.4 Electronic Thermostat Calibration 7-3

FINDING YOUR WAY AROUND THE DEAN DECATHLON

Top Cap

Electronic Operating

Thermostat

Burners

Basket Hanger

Flue Cap

Frypot

1.5” Round Drains

Drain Valve Handle (Red)
Oil Return Handle (Yellow)
Drain Flush Handle (Blue)

Filter Unit

Drain Tubes

Drain Tubes

3” Round Drains (SCFD models)

DECATHLON SERIES GAS FRYERS (NON-CE)

CHAPTER 1: INTRODUCTION

1.1 After Purchase

In order to improve service, have the following chart filled in by the Dean Authorized Service
Technician who installed this equipment.

Authorized Service
Technician/FASC
Address

Telephone/Fax
Model Number
Serial Number
Gas Type

1.2 Ordering Parts

Customers may order parts directly from their local factory authorized service center. For this
address and phone number, contact your factor y authorized service center or call the Dean Service
Hotline phone number, 1-800-551-8633.

To speed up your order, provide the model number, serial number, gas type, part needed, item part
number (if known), and quantity needed.

1.3 Service Information

Call the Dean Service Hotline, 1-800-551-8633, for the location of your nearest factory authorized
service center. To assist you more efficientl y, always provide the service technician wit h the model
number, gas type, serial number, and the nature of the problem.

1.4 Computer Information

This equipment has been tested and found to co mply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been
shown to meet the Class B limits. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses and can radiate radio frequency energ y and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. Operation of
the equipment in a residential area is likely to cause harmful interference in which case the user will
be required to correct the interference at his own expense.

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DECATHLON SERIES GAS FRYERS (NON-CE)

CHAPTER 1: INTRODUCTION

1.4 Computer Information (cont.)

The user is cautioned that any changes or modifications not expressly approved by the party
responsible for compliance could void the user's authority to operate the equipment.

If necessary, the user should consult the dealer or an experienced radio and television technician for
additional suggestions.

The user may find the following booklet prepared by the Federal Communications Commission
helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available
from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.

1.5 Safety Information

Before attempting to operate your unit, read the instructions in this manual thoroughly.

Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the
ones below.

CAUTION

CAUTION boxes contain information about actions or conditions that may cause or result in a

malfunction of your system.

WARNING

WARNING boxes contain information about actions or conditions that may cause or result in
damage to your system, and which may cause your system to malfunction.

DANGER

DANGER boxes contain information about actions or conditions that may cause or result in injury

to personnel, and which may cause damage to your system and/or cause your system to malfunction.

1-2

DECATHLON SERIES GAS FRYERS (NON-CE)

CHAPTER 1: INTRODUCTION

1.6 Service Personnel

1.6.1 Definitions

A. Qualified and/or Authorized Operating Personnel

1. Qualified/authorized operating personnel are those who have carefull y read the information
in this manual and have familiarized themselves with the equipment functions, or have had
previous experience with the operation of equipment covered in this manual.

B. Qualified Installation Personnel

1. Qualified installation personnel are individuals, firms, corporations, and/or companies,

which, either in person or through a representative, are engaged in and a re responsible for the
installation of gas-fired appliances. Qualified personnel must be experienced in such work,
be familiar with all gas precautions involved, and have complied with all requirements of
applicable national and local codes.

C. Qualified Service Personnel

1. Qualified service personnel are those who are familiar with Dean equipment and have been
authorized by Dean to perform service on Dean equipment. All authorized service
personnel are required to be equipped with a complete set of service parts manuals and stock
a minimum amount of parts for Dean equipment. A list of Dean Factory Authorized Service
Centers (FASCs) was included with the fryer when shipped from the factory. Failure to use
qualified service personnel will void the Dean warranty on your equipment.

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THIS PAGE INTENTIONALLY LEFT BLANK.

DECATHLON SERIES GAS FRYERS (NON-CE)

CHAPTER 2: IMPORTANT INFORMATION

2.1 Receiving and Unpacking Equipment

A. Check that the container is upright. Use an outward prying motion - no hammering - to

remove the carton. Unpack the fr yer carefully and remove all accessories from the carton.
Do not discard or misplace these, as they will be needed.

B. After unpacking, immediately check the equipment for visible signs of shipping damage. If

damage has occurred, contact the carrier and file the appropriate freight claims. Do not
contact the factory. Shipping damage responsibility is between the carrier and the dealer.

If your equipment arrives damaged:

1. File claim for damages immediately, regardless of extent of damage.

2. Visible loss or damage: Be sure this is noted on the freight bill or express receipt and is
signed by the person making the delivery.

3. Concealed loss or damage: If damage is unnoticed until equipment is unpacked, notify
freight company or carrier immediatel y, and file a concealed damage clai m. This should
be done within 15 days of date of delivery. Be sure to retain container and all packing
materials for inspection.

2.2 General

NOTE: Dean Does Not Assume Responsibility for Damage or Loss Incurred in Transit.

C. Frying systems with built-in filtration: Take off the filter support brace and remove the

filter pan from the cabinet.

D. Decathlon four-battery systems: Casters are pre-installed on the frying system and the

carton is furnished with three unloading ramps. Remove the b races from t he front casters b y
taking out the securing bolts. Carefully roll the unit down the ramps from the front (cooking
side).

E. Remove all plastic skin from sides, front, and doors of the fryer(s). Failure to do this prior to

initial fryer operation will make it very difficult to remove later.

Qualified, licensed, and/or authorized installation or service personnel only (as defined in
Section 1.6) should perform the following:

• Installation and service on Dean equipment.

• Conversion of this appliance from one gas type to another.

Failure to use qualified, licensed, and/or authorized installation or service personnel to install,
convert to another gas type or otherwise servi ce this equipment will void the Dean warranty
and may result in damage to the equipment or injury to personnel.

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DECATHLON SERIES GAS FRYERS (NON-CE)

CHAPTER 2: IMPORTANT INFORMATION

2.2 General (cont.)

Where conflicts exist betw een instructions and information in this manual and local code or
national codes, or regulations, installation and operation shall comply with the codes or
regulations in force in the country in which the equipment is installed.

DANGER

Building codes prohibit a fryer with its open tank of hot oil/shortening from being

installed beside an open flame of any type, including those of broilers and ranges.

Upon arrival, inspect the fryer carefully for visible or concealed damage. (See Receiving and
Unpacking Equipment in Section 2.1.)

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