Dirty hand tools 106817 Operation Manual

3” Chipper/Shredder
!
MODEL # 106817
Operation Manual
is safety alert symbol identies important safety messages in this manual. Failure to follow this important safety information may result in serious injury or death.
Part # 107162 Rev A
For Service or Questions
Call 1-877-487-8275
720-287-5182
www.dirtyhandtools.com
Dirty Hand Tools® is a brand of
Westminster, CO 80234 • 720-287-5182
Table of Contents
Important Safety Information
Intended Use ..............................................................................4
Personal Protective Equipment ..................................................4
General Safety ............................................................................5
Safety Decals ..............................................................................6
Assembly Instructions
Attaching the Kick Stand ............................................................7
Attaching the Wheels..................................................................7
Attaching the Hopper Guard ......................................................7
Attaching the Handle ..................................................................8
Attaching the Debris Bag ............................................................8
Chipper/shredder Overview .........................................................9
Operating Precautions ................................................................10
Operation
Preparation ................................................................................11
Pre-start Inspection ...................................................................12
Startup .......................................................................................13
Shutting Down ..........................................................................13
Operation Recommendations ....................................................14
Maintenance
Maintenance Schedule ..............................................................15
Shredding Hammer Rotation and Replacement .......................18
Chipping Knives Sharpening and Replacement ........................19
Assembly and Parts Lists
Chipper/Shredder Assembly .....................................................20
Chipper/Shredder Assembly Parts List .....................................21
Engine and Housing Assembly .................................................22
Engine and Housing Assembly Parts list ..................................23
Chipper Rotor Assembly ...........................................................24
Chipper Rotor Assembly Parts List ..........................................25
Troubleshooting ..........................................................................26
Storage .........................................................................................27
Warranty & Specications ......................................... Back Cover
3
Important Safety Information
!
WARNING
WARNING: Read and thoroughly understand all instructions
and safety information before assembling or operating this chipper/ shredder. Failure to do so may cause serious injury or death. Do not allow anyone to operate this chipper/shredder who has not read this manual. As with all power equipment, a chipper/shredder can be dangerous if assembled or used improperly. Do not operate this chipper/shredder if you have doubts or questions concerning safe operation.
Call our customer service department at 720-287-5182, 1-877-487-8275, or visit www.dirtyhandtools.com if you have any questions or concerns about the safe operation of this equipment.
!
Intended Use
Do Not Use the chipper/shredder for any purpose other than chipping tree limbs and branches or shredding leaves and garden debris for which it was designed. Any other use is unauthorized and may result in serious injury or death.
Personal Protective Equipment
When operating this chipper/shredder it is essential that you wear safety gear including goggles or safety glasses, steel toed shoes and tight fitting gloves (no loose cuffs or draw strings). Always wear ear plugs or sound deafening headphones to protect against hearing loss when operating this chipper/shredder. Always wear sturdy footwear. Never wear sandals, sneakers or open shoes, and never operate the chipper/shredder with bare feet. Do not wear loose clothing that might get caught in moving parts.
DANGER
!
CAUTION
Read the entire Operation Manual before using this equipment!
California Proposition 65 Warning
Engine exhaust, some of its constituents and certain product components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
4
Important Safety Information
General Safety
Failure to follow warnings, cautions, assembly and operation instructions in the Operation Manual may result in serious injury or death.
!
DANGER
READ THE OPERATION MANUAL BEFORE USE
SINGLE PERSON OPERATION ONLY!
THIS UNIT MEETS OR EXCEEDS
ANSI B7162000 SAFETY STANDARDS
• Do not permit children to operate this equipment at any time. Do
not permit others that have not read and understood the complete Operation Manual to operate this equipment.
Keep all people and pets a minimum of 10 feet away from the work area
when operating this chipper/shredder.
• Do not operate the chipper/shredder when under the influence of
alcohol, drugs or medication.
• Do not allow a person who is tired or otherwise impaired or not
completely alert to operate the chipper/shredder.
!
DANGER
THE CHIPPER SHREDDER HAS SPINNING BLADES
THAT CAN AMPUTATE HANDS AND FEET.
DO NOT PLACE HANDS OR FEET IN THE HOPPER OR
CHIPPER INLET, OR DISCHARGE CHUTE.
is unit discharges debris at high speed. Always wear protective eyewear when operating. Keep all bystanders away a safe distance.
• Always make sure the shredding chamber, shredder hopper, and chipper inlet are empty before starting.
• Never attempt to clear clogs from the chipper inlet, shredder hopper or discharge chute while the unit is running.
• Never use indoors or in a conned area. e engine emits carbon
monoxide which is an odorless and colorless poisonous gas.
• Handle fuel with care; it is highly flammable. Use an approved fuel container. Never add fuel to a running engine or hot engine.
Never ll fuel tank indoors. Fill outdoors with extreme care.
• Replace gas cap securely and cleanup spilled fuel before restarting.
• Never make any adjustments while the engine is running.
• Never allow material to build up around the engine.
• Never allow material to build up in the discharge area.
• Always stand to the side of the chipper cone when feeding tree limbs and branches into the unit.
• Never operate the unit on a slope, or on a wet or slippery surface.
• Never leave the machine running unattended.
5
Important Safety Information
Safety Decals
Safety labels on the chipper/shredder are to remind you of important information while you are operating the unit. Make sure all safety warning decals are attached and in readable condition. Replace missing or defaced decals. Contact Dirty Hand Tools at 1-877-487-8275 for replacement decals.
WARNING
READ MANUAL
BEFORE
OPERATING
WEAR
PROTECTIVE
FOOTWARE
PROTECTIVE
OBJECTS MAY BE
THROWN
AMPUTATION
HAZARD
KEEP HANDS
A WAY
106731 - Amputation Hazard Decal
CAUTION
HOT
SURFACE
DO NOT TOUCH
106047 - Hot Surface Decal
WEAR
CLOTHING
106047
WEAR
GOGGLES OR
EYEWARE
WEAR NOISE
REDUCTION
HEADPHONES
CAUTION OBJECTS
MAY BE THROWN
106730 - Warnings Decal
106731
SHARP BLADES
KEEP HANDS
& FEET AWAY
DETACH
SPARK PLUG
BEFORE SERVICING
106732
DANGER
AMPUTATION
HAZARD
KEEP HANDS
A WAY
KEEP SAFE
DISTANCE
NO HANDS BELOW
THIS
LEVEL
DANGER
SHARP BLADES
KEEP HANDS
& FEET AWAY
DETACH
SPARK PLUG
BEFORE SERVICING
106730
CHECK OIL BEFORE
STARTING ENGINE
101053
106732 - Sharp Blades Decal
101053 - Check Oil Decal
6
Assembly
LOCK
PIN
STAND
RECEIVER
HITCH
PIN
DRAWBAR
ENGINE
ASSEMBLY
Figure 1
1. Deploy Stand (see Figure 1).
1. Set engine assembly on at surface and swing the stand into position.
2. Insert the lock pins into the holes in the stand base to secure.
3. Fully insert the drawbar in the receiver and insert the lock pin.
4. Attach the hitch pin to the end of the drawbar.
Note: Drawbar installation is optional for towing behind vehicle. e drawbar can install in two dierent positions depending upon the hitch height of the tow vehicle.
2. Attach Wheels (see Figure 2).
1. Tilt the engine assembly forward until it rests on the drawbar.
2. Slide the axle through the wheel bracket.
3. Position wheels on the axle using washers on both sides.
4. Insert lynch pins to secure wheels to the axle.
3. Attach Inlet Tube (see Figure 3).
1. Align inlet tube with stud bolt on the closure plate and secure with M8 nylock nut.
2. Fasten inlet tube to closure plate with M8 x 20 bolt and M8 nylock nuts in 2 places.
3. Attach lynch pin chain to spring plunger.
LYNCH PIN
(2 Plcs)
WHEEL (2 Plcs)
AXLE
M8 x 20
BOLT
(2 PLCS)
Figure 2
LYNCH PIN
CHAIN
INLET
TUBE
WASHER
(2 Plcs)
WHEEL
BRACKET
Figure 3
STUD BOLT
SPRING
PLUNGER
CLOSURE
PLATE
M8
NYLOCK NUT
(3 PLCS)
7
Assembly
4. Attach Hopper.
1. Position hopper on shredder inlet ange (see Figure 4).
2. Attach with four M10 x 20 Bolts and M10 Nylock nuts.
5. Install Shredder Safety Guard
1. Position the shredder guard inside the hopper (see Figure 5).
2. Attach using two M10 x 30 Bolts and M10 Nylock nuts.
6. Install Debris Collection Bag
1. Unfold bag support arm and lock into straight position as shown (see Figure 6).
2. Feed end of bag support arm into hole of the bag arm bracket and rest in u-shaped slot.
3. Slide bag onto support arm, drawing the bag inlet over the discharge ange and tighten the draw string.
SHREDDER
SAFETY
GUARD
M10 NYLOCK
NUT, 2 Plcs
M10 X 30
BOLT, 2 Plcs
SHREDDER
INLET FLANGE
M10 X 20 BOLT,
4 Plcs
U-SHAPED
SLOT
HOPPER
M10 NYLOCK
NUT, 4 Plcs
Figure 4
BAG SUPPORT
ARM
HOPPER
8
Figure 5
BAG ARM
BRACKET
SPRING
PLUNGER
DEFLECTOR
DISCHARGE
FLANGE
DEBRIS COLLECTION
BAG
Figure 6
Chipper/Shredder Overview
DEBRIS
BRACKET
MUFFLER
FUEL
FILL
HANDLE
SHREDDER
GUARD
HOPPER
BAG
ENGINE
CONTROL
LEVER
GAS LINE
SHUT OFF
RECOIL
HANDLE
TOW BAR
(REVERSIBLE)
DEFLECTOR
CHIPPER
INLET
COVER
HITCH
PIN
9
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