Dirty hand tools 101872 Operation Manual

All Terrain Power Cart
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MODEL # 101872
Operation Manual
is safety alert symbol identies important safety messages in this manual. Failure to follow this important safety information may result in serious injury or death.
Part # 101873 Rev A
For Service or Questions
Call 1-877-487-8275
720-287-5182
www.dirtyhandtools.com
Dirty Hand Tools® is a brand of
Westminster, CO 80234 • 720-287-5182
Table of Contents
Important Safety Information
Intended Use ..............................................................................4
Personal Protective Equipment ..................................................4
General Safety ............................................................................5
Safety Decals ..............................................................................6
Unpacking .....................................................................................7
Assembly ........................................................................................8
Components ................................................................................12
Operation Controls .....................................................................13
Filling with Gasoline and Oil .....................................................14
Operation ....................................................................................15
Maintenance ...............................................................................18
Troubleshooting ..........................................................................22
Storage .........................................................................................23
Warranty & Specications .........................................Back Cover
3
Important Safety Information
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WARNING
WARNING: Read and thoroughly understand all instructions
and safety information before assembling or operating this All Terrain Power Cart. Failure to do so may cause serious injury or death. Do not allow anyone to operate this equipment who has not read this manual. As with all power equipment, an All Terrain Power Cart can be dangerous if assembled or used improperly. Do not operate this equipment if you have doubts or questions concerning safe operation.
Call our customer service department at 720-287-5182, 1-877-487-8275, or visit www.dirtyhandtools.com if you have any questions or concerns about the safe operation of this equipment.
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DANGER
Intended Use
Do Not Use the Power Cart for any purpose other than for which it was designed. Any other use is unauthorized and may result in serious injury or death.
Personal Protective Equipment
When operating this Power Cart it is essential that you wear safety gear including goggles or safety glasses, adequate clothing and tight fitting gloves (no loose cuffs or draw strings). Always wear ear plugs or sound deafening headphones to protect against hearing loss when operating this Power Cart. Always wear sturdy footwear. Never wear sandals, sneakers or open shoes, and never operate the Power Cart with bare feet. Do not wear loose clothing that might get caught in moving parts.
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CAUTION
Whenever you leave the operating position to unload or make
adjustments always shut o the engine and wait ve (5) minutes
to allow parts to cool. Remove the key or disconnect the spark
plug wire and keep the wire away from the spark plug to prevent
accidental starting.
4
Important Safety Information
General Safety
Failure to follow warnings, cautions, assembly and operation instructions in the Operation Manual may result in serious injury or death.
!
DANGER
READ THE OPERATION MANUAL BEFORE
OPERATION.
• Do not permit children to operate this equipment at any time.
Do not permit others that have not read and understood the complete Operation Manual to operate this equipment.
Keep all people and pets away from the work area when
operating the Power Cart.
• Do not operate the Power Cart when under the influence of
alcohol, drugs or medication.
• Do not allow a person who is tired or otherwise impaired or not
completely alert to operate the Power Cart.
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DANGER
CAREFULLY INSPECT THE AREA TO BE TRIMMED
AND REMOVE ALL FOREIGN OBJECTS.
Always operate the Power Cart from the control panel.
• Never stand or sit on the machine with engine running.
• Always turn the engine off when unloading.
Never, under any conditions, remove, bend, cut, fit, weld, or
otherwise alter standard parts on the Power Cart.
• Use caution when operating on slopes.
Do not operate on slopes greater than 20 degrees.
Be cautious when using the Power Cart around obstacles such as
fencing, wires, ropes, or other material that can become entangled within the Power Cart’s tracks.
• Do not exceed the recommended load limit of 705 lbs.
5
Important Safety Information
Never run the engine in an enclosed area or without
proper ventilation as the exhaust from the engine contains carbon monoxide, which is an odorless, tasteless, and deadly poisonous gas.
Fill the gasoline tank outdoors with the engine off and
allow the engine to cool completely.
Do not operate the engine with the air cleaner or cover
over the carburetor air-intake removed, except for adjustment. Removal of such parts could create a fire hazard.
e muer and engine become very hot with use and
can cause a severe burn; do not touch. Allow the engine to cool before refueling, doing maintenance, or making adjustments.
WARNING
READ MANUAL
Safety Decals
Safety labels on the Power Cart are to remind you of important information while you are operating the unit. Make sure all safety warning decals are attached and in readable condition. Replace missing or defaced decals. Contact Dirty Hand Tools at 1-877-487-8275 for replacement decals.
DANGER
AVOID CONTACT
WITH
MOVING PARTS
DO NOT STAND ON
MACHINE
DANGERCAUTION
TO AVOID
SERIOUS INJURY
KEEP AWAY FROM
PINCH POINTS
MAXIMUM LOAD CAPACITY 661 LBS
CAUTION
READ MANUAL
BEFORE OPERATION
DANGER
USE CAUTION ON
SLOPES
KEEP IN GEAR
ALL TERRAIN POWER CART
CAUTION
DO NOT SIT
OR RIDE ON
POWER CART
RELEASE HANDLE TO DUMP LOAD
LOWER BOX
TO LOCK
IN PLACE
DANGER
UNEVEN SURFACE
COULD CAUSE
ROLL OVER
104949
CARBON
MONOXIDE
POISON
DO NOT USE
INDOORS
CAUTION
HOT SURFACES
KEEP
DISTANCE
OPERATE STEERING
LEVERS AT REDUCED
SPEED ONLY
6
Unpacking
1. Remove the screws on the top of the container and set lid aside.
2. Remove the packing materials and contents.
3. Remove the end of the container and walk the Main Power Cart Assembly out of the container and onto a level surface.
Contents
1. Main Power Cart Assembly with engine
2. Handlebar Assembly
3. Tipping Handle
4. Extendable Side
5. Engine Guard
6. Extendable Side
7. Bottom Panel
8. Rear panel
9. Operation Manual
10. Hardware
1
4
5
6
7
3
2
16 238
1
10
2
16
A
2
4 35
M10 20 4
8
9
M8 25 2
M8 35 2
M8 30 2
B
C
6
D
7
Assembly
Mounting the Bottom Panel to the Power Cart
Position the bottom panel inside of the mounting bracket. Align the holes through the mounting bracket and insert the long retaining pin through the holes. Secure with a flat washer and a cotter pin at either end.
Retaining Pin, 16mm dia. x 238mm (1 qty.)
Flat Washer, 16mm (2 qty.)
Cotter Pin, 4mm x 35mm (2 qty.)
8
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