Page 1
2” DIAMETER WATER PUMP
7HP/208cc Engine
!
MODEL # 101100
Operation Manual
is safety alert symbol identies important safety messages in
this manual. Failure to follow this important safety information
may result in serious injury or death.
Part # 101380 Rev A
Page 2
For Service or Questions
Call 1-877-487-8275
720-287-5182
www.dirtyhandtools.com
Dirty Hand Tools® is a brand of
1100 W 120th Ave, Suite 600
Westminster, CO 80234 • 720-287-5182
Page 3
Table of Contents
Important Safety Information .....................................................4
Unpacking and Setup .....................................................................7
Filling with Gasoline and Oil .........................................................8
Operation Precautions ....................................................................9
Hose Connection .........................................................................10
Water Pump Location & Setup ...................................................11
Operation .....................................................................................12
Maintenance .................................................................................14
Troubleshooting ...........................................................................17
Storage .........................................................................................19
Warranty and Specifications .......................................... Back Cover
3
Page 4
Important Safety Information
!
WARNING
WARNING: Read and thoroughly understand all instructions
and safety information before operating this portable water pump.
Failure to do so may cause serious injury or death. Do not allow
anyone to operate this portable water pump who has not read this
manual. As with all power equipment, a portable water pump can
be dangerous if used improperly. Do not operate this portable
water pump if you have doubts or questions concerning safe
operation.
Call our customer service department at 720-287-5182,
1-877-487-8275, or visit www.dirtyhandtools.com if you have any
questions or concerns about the safe operation of this equipment.
!
DANGER
Intended Use
Do Not Use the portable water pump for any purpose other than
for which it was designed. Any other use is unauthorized and may
result in serious injury or death.
Personal Protective Equipment
Wear ANSI-approved safety goggles and heavy-duty work gloves
during set up. is portable water pump operates at a noise level
of about 104dB, therefore you should wear ear plugs or noise
deafening headphones when operating.
!
CAUTION
People with pacemakers should consult their physician(s) before
use. Electromagnetic fields in close proximity to a heart pacemaker
could cause pacemaker interference or pacemaker failure. Caution
is necessary when near the engine’s magneto or recoil starter.
4
Page 5
Important Safety Information
General Safety
Failure to follow warnings, cautions, assembly and operation
instructions in the Operation Manual may result in serious injury
or death.
!
DANGER
READ THE OPERATION MANUAL BEFORE
OPERATION.
• Do not permit children to operate this equipment at any time. Do
not permit others that have not read and understood the complete
Operation Manual to operate this equipment.
• Do not operate the portable water pump when under the
influence of alcohol, drugs or medication.
• Do not allow a person who is tired or otherwise impaired or not
completely alert to operate the portable water pump.
!
DANGER
NEVER place ngers, hands, or body near the water pump
when it is running.
• Keep all safety guards in place and in proper working order.
• Keep all people (except the operator) a minimum of six feet from
the water pump during operation.
• Do not transport the water pump with the engine running.
• Do not tilt the machine while the engine is running.
• Do not leave the water pump unattended when it is running.
Turn off the engine before leaving the area.
• Never run the engine in an enclosed area or without proper
ventilation as the exhaust from the engine contains carbon
monoxide, which is an odorless, tasteless, and deadly poisonous.
• Fill the gasoline tank outdoors with the engine off and allow the
engine to cool completely.
• Do not operate the engine with the air cleaner or cover over the
carburetor air-intake removed, except for adjustment.Removal of
such parts could create a fire hazard.
• e muer and engine become very hot with use and can cause
a severe burn; do not touch. Allow the engine to cool before
refueling, doing maintenance, or making adjustments.
5
Page 6
Important Safety Information
101121
CAUTION
HOT MUFFLER! TO PREVENT BURNS,
DO NOT TOUCH MUFFLER OR OTHER
EXHAUST COMPONENTS.
Safety Decals
Safety labels on the portable water pump are to remind
you of important information while you are operating the
unit. Make sure all safety warning decals are attached and in
readable condition. Replace missing or defaced decals. Contact
Dirty Hand Tools at 1-877-487-8275 for replacement decals.
6
1. READ OPERATOR’S MANUAL BEFORE USE.
2. CHECK OIL AND GASOLINE BEFORE STARTING.
3. DO NOT REFUEL WHILE ENGINE IS HOT OR RUNNING.
4. NEVER USE INSIDE A HOUSE OR GARAGE.
5. USE ONLY OUTSIDE AWAY FROM WINDOWS, DOORS AND
VENTS! Exhaust contains CARBON MONOXIDE which is
POISON that you cannot see or smell.
104935
Page 7
Unpacking and Setup
Your portable water pump is completely assembled at the factory.
Save the packing materials and box for future use as a storage
container. Setup for use outside in a well ventilated area on a level,
stable surface away from doors, windows, vents, etc.
COMPLETELY READ AND UNDERSTAND THE
OPERATOR’S MANUAL BEFORE ATTEMPTING TO
OPERATE THE WATER PUMP.
THROTTLE
FUEL
VALVE
CHOKE
RECOIL
STARTER
FUEL
FILL CAP
ENGINE
SWITCH
OIL
DIPSTICK
DISCHARGE
PORT
INTAKE
PORT
DRAIN PLUG
PRIMING
WATER
CAP
MUFFLER
DIPSTICK
AIR
FILTER
OIL
7
Page 8
Filling with Gasoline and Oil
!
WARNING
FUEL IS HIGHLY FLAMMABLE AND POISONOUS
ALWAYS FILL THE TANK WITH
ENGINE OFF AND COOL.
ALWAYS CHECK THE FUEL LEVEL
BEFORE OPERATING.
To prevent serious injury and fire:
1. Do not add fuel while the engine
is hot or running.
2. Do not smoke while filling with fuel.
3. Do not overfill.
Empty fuel before storage.
101127
WARNING
Allow the engine to cool for at least two minutes before
removing the fuel cap.
1. Place the portable water pump on a level surface. Set up the
water pump outdoors in a well-ventilated area, away from
building air intakes. e water pump should be protected from
direct exposure to rain and snow. Do not set up the water
pump on a conductive surface such as a metal deck.
2. e fuel tank holds approximately 0.90 gallon of fuel. 87+
octane unleaded gasoline is recommended. Do not fill above
the top of the fuel filter. Replace the fuel cap securely and wipe
any excess from the fuel tank before starting the generator.
!
WARNING
DO NOT REFUEL INDOORS OR NEAR ANY SOURCE
OF POSSIBLE COMBUSTION.
GASOLINE
FUEL ONLY!
DO NOT USE
DIESEL FUEL
FUEL
CAP
101120
DO NOT SMOKE WHILE FUELING.
DO NOT OVERFILL.
THE WATER PUMP IS SHIPPED WITHOUT FLUIDS.
YOU MUST ADD OIL BEFORE STARTING THE
ENGINE.
3. Add engine oil to the upper level of the oil filler hole. SAE
10/30 motor oil is recommended for most environmental
conditions. e oil capacity is 0.50 quarts (0.5).
Note: Do not thread the dipstick in when checking the oil level.
8
OIL
DIPSTICK
101071
Page 9
Operation Precautions
!
DANGER
CARBON MONOXIDE HAZARD
USING AN ENGINE INDOORS
CAN KILL YOU IN MINUTES.
Engine exhaust contains carbon monoxide.
is is a poison you cannot see or smell.
1. Keep all safety guards in place and in proper working order at
all times, including covers for the air cleaner and muffler.
2. NEVER place fingers, hands, or body near the water pump
when it is running. Do not lean or reach over the water pump
when the machine is running.
3. Keep all people (except the operator) a minimum of six feet
from thewater pump during operation.
4. Do not transport the water pump with the engine running.
5. Operate on level ground. Do not tilt the machine while the
engine is running.
6. Do not leave the water pump unattended when it is running.
Turn off the engine before leaving the area.
7. Do not operate in explosive atmospheres, such as in the
presence of flammable liquids, gases, or dust. Gasolinepowered engines may ignite the dust or fumes.
8. Do not use this piece of equipment while tired or under the
influence of drugs, alcohol or medication.
9. Parts, especially exhaust system components, get very hot
during use. Stay clear of hot parts. Do not touch the muffler.
10. Do not cover the water pump during operation.
DANGER
USING AN ENGINE INDOORS
CAN KILL YOU IN MINUTES
Exhaust contains carbon monoxide
which is a poison
that you cannot see or smell.
Never use inside a house
or garage even with doors
and windows open!
Use only outside away
from windows,
doors and vents!
9
Page 10
Hose Connection
!
CAUTION
USE ONLY A NON-COLLAPSIBLE INTAKE HOSE
DO NOT OVER TIGHTEN HOSE CLAMPS
e suction hose must be reinforced or be constructed of
non-collapsible material. Do not use a hose with an inside
diameter smaller than the pump’s intake and discharge ports.
1. Slide a hose coupling ring over the hose coupler, then place
a gasket on the end of the hose coupler.
2. read the hose coupling ring onto the intake port, and
turn clockwise until fastened securely.
3. Slide a hose clamp over the end of the suction hose. Slide
the hose onto the hose coupler. Use a screwdriver to
tighten the hose clamp until secure.
4. Slide a hose clamp over the other end of the suction hose.
Slide the intake strainer into the end of the suction hose.
Use a screwdriver to tighten the hose clamp until secure.
HOSE
COUPLER
GASKET
DISCHARGE
PORT
DISCHARGE
HOSE
INTAKE
STRAINER
HOSE
CLAMP
SUCTION
HOSE
COUPLING
5. For the discharge hose, slide a hose coupling ring over the
hose coupler and place a gasket on the end of the hose
coupler.
6. read the hose coupling ring clockwise onto the discharge
port until tightened securely.
7. Slide a hose clamp over the end of the discharge hose.
Slide the discharge hose onto the hose coupler. Use a
screwdriver to tighten the hose clamp until secure.
HOSE
RING
INTAKE
PORT
10
Page 11
DISCHARGE
HOSE
Discharge
Pumping
Height
Water Pump Location & Setup
Locate the water pump on a flat, level, sturdy surface capable of
supporting the weight of the pump.
1. For best results place the pump near water level and use hoses
that are no longer than necessary. is allows the pump to
produce the greatest output with the least self-priming time.
As pumping height increases, pump output decreases. e length,
type, and size of the suction and discharge hoses can affect
pump output. Discharge capability is always greater than suction
capability. e pumping height for the intake hose should be less
than the pumping height for the discharge hose.
2. e intake hose with intake strainer should be fully immersed.
Do not operate pump without strainer connected. Keep strainer
out of sand or silt by placing strainer in a bucket or on stones.
INTAKE
HOSE
Intake
Pumping
Height
INTAKE
STRAINER
3. Secure the intake hose and the discharge hose to keep them
from moving once the pump is turned on. e intake hose
and the discharge hose should be as short as possible for more
efficient operation.
11
Page 12
Operation
!
CAUTION
Always check for water in the pump housing before each use.
Always run the pump with the pump housing full of water.
Running the water pump without water for an extended period
of time will damage the water pump and void the warranty.
Priming the Pump
Before starting the engine, fill the pump with water.
1. Unthread the priming cap by turning it counterclockwise.
2. Fill the unit with clean water up to the top of the opening.
Replace the priming cap and tighten securely.
ADD
CLEAN
WATER
PRIMING
CAP
!
CAUTION
BEFORE EACH USE, CHECK THE OIL LEVEL.
Do not run the engine without engine oil, or with low engine
oil, which will permanently damage the engine.
Checking and Filling Engine Oil
1. Make sure the engine is stopped and is level.
2. Close the fuel valve.
3. Clean the top of the dipstick and the area around it. Remove
the dipstick by threading it counterclockwise, and wipe it off
with a clean lint free rag.
4. Reinsert the Dipstick without threading it in and remove it to
check the oil level. e oil level should be up to the full level.
5. If the oil level is at or below the low mark add the appropriate
type of oil until the oil level is at the proper level. SAE
10W-30 oil is recommended for general use.
6. read the dipstick back in clockwise.
OIL
DIPSTICK
12
Page 13
Operation
CHOKE
THROTTLE
FUEL VALVE
Starting the Engine
1. To start a cold engine, move the choke to the CHOKE
position (to the left). To restart a warm engine, leave the
Choke in the RUN position (to the right).
2. Open the fuel valve by sliding switch to the right.
3. Slide the throttle 1/3 of the way to the right.
4. Turn the engine switch on.
5. Grip the recoil starter handle and pull slowly several times to
allow the gasoline to flow into the engine’s carburetor. en
pull the recoil starter handle gently until resistance is felt.
Allow cable to retract fully and then pull it quickly. Repeat
until the engine starts.
6. Allow the engine to run for several seconds. en move the
choke lever slowly to its RUN position (to the right). Moving
the choke lever too fast could stall the engine.
7. Adjust the throttle as needed.
IMPORTANT: Allow the engine to run at no load for five
minutes with no load after each start-up so that the engine can
stabilize.
ENGINE
ON/OFF
SWITCH
Break-in Period
Breaking-in the engine will help ensure longer engine life and
proper equipment operation. During the operational break-in
period, about 3 hours of use, do not apply a heavy load to the
equipment or operate the engine at its maximum speed. After
about 20 hours of use, the maintenance break-in period,
change the engine oil.
!
CAUTION
Failure to change the oil regularly may damage
the engine and void the warranty.
Under normal operating conditions follow the maintenance
schedule (see page 14).
Stopping the Engine
1. To stop the engine in an emergency, turn the engine switch off.
2. Under normal conditions, slide the throttle to the right and
turn the engine switch to the off position.
13
Page 14
Maintenance
!
WARNING
BEFORE PERFORMING ANY MAINTENANCE
PROCEDURE STOP THE ENGINE, WAIT FIVE 5
MINUTES TO ALLOW ALL PARTS TO COOL.
Turn the engine switch to the OFF position.
Regular maintenance is the way to ensure the best performance
and long life of your machine. Please refer to this manual and the
engine manufacturer’s owner’s manual for maintenance procedures.
Maintenance Checklist
Maintenance Before Monthly/ Every 6 Mo./ Annually/
Procedure Each Use 20 Hours 100 Hours
300 Hours
Clean Outside of Engine X X X X
Check Engine Oil Level X X X X
Check Air Cleaner X X X
Check Intake Strainer X X X
Change Engine Oil X X X
Check/Replace Air Filter* X X
Check/Clean Spark Plug X X
Check/Adjust Idle Speed** X X
Check/Adjust Valve Clearance** X X
Clean Fuel Tank, Filter and Carburetor** X
Replace Fuel Line as needed** X
* Change/clean air filter more frequently if in dusty environment
** Service performed by qualified technician
14
Page 15
AIR FILTER
COVER
Maintenance
!
WARNING
TO PREVENT SERIOUS INJURY FROM
ACCIDENTAL STARTING TURN THE POWER
SWITCH OF THE ENGINE TO ITS “OFF” POSITION.
Wait for the engine to cool, and remove the spark plug wire
before performing any inspection, maintenance, or cleaning
procedures.
Changing /Cleaning the Air Filter
1. Remove the air filter by unloosening the wing nut on top of
the cover then removing the wing nut on the filter. Pull the
filter straight up and check for dirt. Clean or replace the filter
element as needed. To clean wash the element in warm water
and mild detergent several times. Rinse and allow to dry. Soak
the filter in lightweight oil briefly, then shake out the excess.
Install the new or clean filter and secure the air cleaner cover.
SPARK
PLUG WIRE
Spark Plug Maintenance:
1. Disconnect spark plug wire from the end of plug. Clean out
debris from around the spark plug.
2. Using a spark plug wrench, remove the spark plug. If the spark
plug is oily, clean it with a dry rag. If the electrode has deposits
on it, polish it using emery paper. If the white insulator is
cracked or chipped, replace the spark plug.
3. When installing a new spark plug, adjust the plug’s gap to the
specification on the technical specification chart. Do not pry
against the electrode or the insulator, the spark plug can be
damaged.
4. Install the new spark plug or the cleaned spark plug into the
engine. Gasket style spark plugs should be finger-tightened
until the gasket contacts the cylinder head, then turned about
1/2 to 2/3 more rotation. Non-gasket-style spark plugs should
be finger-tightened until the plug contacts the head, then
about 1/16 turn more.
15
Page 16
Maintenance
!
WARNING
OIL IS VERY HOT DURING OPERATION AND CAN
CAUSE BURNS. WAIT FOR ENGINE TO COOL
BEFORE CHANGING OIL.
Wait for the engine to cool, and remove the spark plug wire
before performing any inspection, maintenance, or cleaning
procedures.
Changing the engine oil
1. Make sure the engine is stopped and is level.
2. Close the fuel valve.
3. Place a drain pan underneath the crankcase’s drain plug.
4. Remove the drain plug and, if possible, tilt the crankcase
slightly to help drain the oil out.
5. Replace the drain plug and tighten it.
6. Clean the top of the dipstick and the area around it. Remove
the dipstick by threading it counterclockwise, and wipe it off
with a clean lint free rag.
Note: Do not thread the dipstick in when checking the oil level.
7. Add the appropriate type of oil until the oil level is at the full
level. SAE 10W-30 oil is recommended for general use for
temperatures above 32°F. Use SAE 5W-30 for temperatures
consistently below 32°F.
8. read the dipstick back in clockwise.
!
WARNING
SAE VISCOSITY GRADES
30W
10W - 30W
5W - 30W
-20 0 20 40 60 80 100°F
AVERAGE OUTSIDE TEMPERATURE
101071
DO NOT RUN THE ENGINE WITH TOO LITTLE
OIL. THE ENGINE WILL BE PERMANENTLY
DAMAGED.
16
Page 17
Engine Troubleshooting
!
WARNING
BEFORE PERFORMING ANY MAINTENANCE
PROCEDURE STOP THE ENGINE, WAIT FIVE 5
MINUTES TO ALLOW ALL PARTS TO COOL.
Disconnect the spark plug wire, keeping it away from the spark plug.
PROBLEM SOLUTION
e engine will not start.
• No fuel in tank or fuel valve closed. • Add fuel and open fuel valve.
• Choke not in start position. • Place choke in START position and pull recoil starter.
• Low quality or deteriorated, old gasoline. • Drain fuel. Add fresh 87+ octane unleaded gasoline.
• Dirty fuel passageways blocking fuel flow. • Clean out fuel passageways using fuel additive.
• Carburetor needle stuck. Smell of fuel in air. • Gently tap side of carburetor with screwdriver handle.
• Too much fuel in chamber. • Turn choke to RUN position.
• Spark plug wire not connected securely. • Connect spark plug wire securely to spark plug.
• Spark plug electrode wet or dirty. • Remove and clean spark plug. Reinstall spark plug and restart.
• Incorrect spark plug gap. • Reset spark plug gap according to specifications.
• Spark plug wire or spark plug broken. • Replace spark plug and/or spark plug wire.
• Cylinder not lubricated after long storage. • Remove spark plug. Pour tablespoon of oil into spark plug hole.
Replace spark plug. Crank engine a few times and try to start.
• Clogged fuel filter. • Replace fuel filter.
• If the engine still will not start, visit our web site at www.
dirtyhandtools.com or call 1-877-487-8275 for assistance.
Engine misres, backres or knocks.
• Spark plug wire loose. • Tighten spark plug wire.
• Incorrect spark plug gap. • Reset spark plug gap according to specifications.
• Spark plug wire or spark plug broken. • Replace spark plug and/or spark plug wire.
• Low quality or deteriorated, old gasoline. • Drain fuel. Add new fresh 87+ octane unleaded gasoline.
• Engine too cold. • Use cold weather fuel and oil additives.
• Engine knocks. • Engine overloaded, do not exceed recommended load rating.
Engine stops suddenly.
• Low quality or deteriorated, old gasoline. • Drain fuel. Add fresh 87+ octane unleaded gasoline.
• Defective fuel cap creates vacuum. • Test and replace fuel cap.
• Improper idle speed. • Move choke to RUN position.
• Incorrect timing, deposit buildup, worn • Requires qualified technician.
engine or other mechanical problem.
17
Page 18
Water Pump Troubleshooting
PROBLEM SOLUTION
Pump overheats
• Incorrect or not enough lubrication. • Lubricate using recommended oil or grease according to
directions.
• Worn parts. • Have qualified technician inspect internal mechanism and
replace parts as needed.
Unit stalls
• Low engine speed. • Qualified technician should increase no load speed to
3,800±100 RPM by adjusting pressure switch.
• Severely clogged air filter. • Replace air filter.
• Improper lubrication. • Check for proper oil level.
Pump does not pump water
• Pump is not primed. • Prime pump.
• Intake strainer clogged. • Clean intake strainer or replace if damaged.
• Air leak at intake connector. • Replace coupling gasket or tighten clamp.
• Hose leaks. • Replace hose.
• Suction hose has collapsing wall. • Use hose with non-collapsible wall.
• Hose has too small diameter. • Use hose with diameter 2” or greater.
• Pump is too high above water surface. • Locate pump at a lower level so it doesn’t have to work so
hard to lift the water.
Low Pump Output
• Suction hose collapsed, damaged, • Replace or adjust suction hose.
too long or diameter is too small.
• Air leak at connector. • Replace coupling gasket or tighten clamp.
• Strainer clogged. • Clean strainer.
• Discharge hose damaged, • Replace or adjust discharge hose.
too long or diameter too small.
18
Page 19
Storage
!
WARNING
MUFFLER
AIR FILTER
COVER
SPARK
PLUG
WIRE
CYLINDER
ASSEMBLY
DRAIN
PLUG
BOLT
Drain the fuel tank in a well-ventilated area
away from ignition sources. If the engine is
hot from use, shut the engine o and wait
for it to cool before draining fuel.
Do not smoke near the fuel tank.
1. Wait for the engine to cool, then clean the engine with a
clean cloth.
2. When the water pump is to be stored for longer than 20
days, prepare the engine for storage by emptying the fuel
tank and draining all fuel lines.
3. Remove the drain bolt from the bottom of the carburetor
bowl and allow the fuel to drain.
4. Clean out area around spark plug and remove. Pour
one tablespoon of engine oil into the cylinder through
the spark plug hole. Reinstall the spark plug, but leave
the spark plug wire disconnected. Pull recoil starter
handle to distribute oil in the cylinder. Stop after one
or two revolutions when you feel the piston start the
compression stroke (when you start to feel resistance).
5. Apply a thin coat of rust preventive oil to all uncoated
metal parts.
6. Cover and store in a dry, well-ventilated area out of reach
of children and away from water heaters, clothes dryers,
furnaces and other ignition sources.
19
Page 20
Warranty & Specications
IMPORTANT NOTICE
We, the manufacturer, reserve the right to change the product and/
or specifications in this manual without notification. e manual is for
information usage only and the pictures and drawings depicted herein are
for reference only.
Warranty Repair and Service
Do not return this product to the store for warranty issues or repair. Call
our customer service department at 720-287-5182, 1-877-487-8275, or
visit www.dirtyhandtools.com for the location of the nearest service center.
Record the information below for future reference.
Model No.
Serial No.
Date of Purchase
Place of Purchase
Specications
SKU/Part No. 101100
Description 2” Diameter Water Pump
Intake 2” dia.
Discharge 2” dia.
Suction Lift (ft) 26
Max Head (ft) 92
Flow Rate 158 GPM
Engine 7 HP/208cc*
Fuel Type 87+ Octane Unleaded Gasoline
Fuel Capacity 0.9 Gallons / 3.6 Liters
Run Time (50% Load) 3 Hours
Spark Plug Gap 0.7 - 0.8mm
Dimensions 18”L x 15”W x 16”H
Weight 50.6 Lbs.
Accessories 2” Hose Kit
*As rated by engine manufacturer
Dirty Hand Tools® is a brand of
1100 W 120th Ave., Suite 600
Westminster, CO 80234 • 720-287-5182
For Service or Questions
Call 1-877-487-8275
720-287-5182
www.dirtyhandtools.com
Loading...