Dirty hand tools 101085 Operation Manual

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Trimmer Mower
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MODEL # 101085
Operation Manual
is safety alert symbol identies important safety messages in this manual. Failure to follow this important safety information may result in serious injury or death.
Part # 101550 Rev B
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For Service or Questions
Call 1-877-487-8275
720-287-5182
www.dirtyhandtools.com
Dirty Hand Tools® is a brand of
Westminster, CO 80234 • 720-287-5182
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Table of Contents
Important Safety Information .....................................................4
Unpacking and Setup .....................................................................7
Installing the Cutting Cord ............................................................8
Filling with Gasoline and Oil .........................................................9
Operation .....................................................................................10
Setting the Cutting Height ..........................................................11
Cutting Cords Recommendations ................................................12
Trimming Ball ..............................................................................13
Cutting Head Assembly ...............................................................14
Operating Environment ...............................................................15
Maintenance .................................................................................17
Troubleshooting ...........................................................................21
Handlebar Assembly ....................................................................24
Axle/Wheel Assembly ..................................................................25
Trim Ball Assembly ......................................................................25
Engine Assembly ..........................................................................26
Warranty and Specifications ..........................................Back Cover
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Important Safety Information
!
WARNING
WARNING: Read and thoroughly understand all instructions
and safety information before assembling or operating this trimmer/mower. Failure to do so may cause serious injury or death. Do not allow anyone to operate this trimmer/mower who has not read this manual. As with all power equipment, a trimmer/mower can be dangerous if assembled or used improperly. Do not operate this trimmer/mower if you have doubts or questions concerning safe operation.
Call our customer service department at 720-287-5182, 1-877-487-8275, or visit www.dirtyhandtools.com if you have any questions or concerns about the safe operation of this equipment.
!
DANGER
Intended Use
Do Not Use the trimmer/mower for any purpose other than for which it was designed. Any other use is unauthorized and may result in serious injury or death.
Personal Protective Equipment
When operating this trimmer/mower it is essential that you wear safety gear including goggles or safety glasses, adequate clothing and tight fitting gloves (no loose cuffs or draw strings). Always wear ear plugs or sound deafening headphones to protect against hearing loss when operating this trimmer/mower. Always wear sturdy footwear. Never wear sandals, sneakers or open shoes, and never operate the trimmer/mower with bare feet. Do not wear loose clothing that might get caught in moving parts.
!
CAUTION
Whenever you leave the operating position to make adjustments,
change cords or if you have to remove grass or debris from
the underside of the deck, always shut o the engine and wait ve
(5) minutes to allow parts to cool. Remove the key or disconnect
the spark plug wire and keep the wire away from the spark plug to
prevent accidental starting.
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Important Safety Information
General Safety
Failure to follow warnings, cautions, assembly and operation instructions in the Operation Manual may result in serious injury or death.
!
DANGER
READ THE OPERATION MANUAL BEFORE
OPERATION.
• Do not permit children to operate this equipment at any time.
Do not permit others that have not read and understood the complete Operation Manual to operate this equipment.
Keep all people and pets a minimum of 10 feet away from the
work area when operating this trimmer/mower.
• Do not operate the trimmer/mower when under the influence of
alcohol, drugs or medication.
• Do not allow a person who is tired or otherwise impaired or not
completely alert to operate the trimmer/mower.
!
DANGER
CAREFULLY INSPECT THE AREA TO BE TRIMMED
AND REMOVE ALL FOREIGN OBJECTS.
Stop the cutting cords when crossing gravel or loose pebbles.
Never operate your unit on a slippery, wet, or muddy surface.
Always operate the mower from behind the handlebar. Never
pass or stand on the discharge side of the machine when the engine is running or cutting cords are spinning.
Never, under any conditions, remove, bend, cut, fit, weld, or
otherwise alter standard parts on the trimmer/mower.
If the cutting cords strike a foreign object or if your machine
should start making an unusual noise or vibration, stop the engine and wait five (5) minutes for all moving parts to come to a complete stop and cool.
Be cautious when using your trimmer/mower around fencing,
wires, ropes, and hoses.
Do not operate on slopes greater than 20 degrees.
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Important Safety Information
Never run the engine in an enclosed area or without proper
ventilation as the exhaust from the engine contains carbon monoxide, which is an odorless, tasteless, and deadly poisonous gas.
Fill the gasoline tank outdoors with the engine off and allow
the engine to cool completely.
Do not operate the engine with the air cleaner or cover over
the carburetor air-intake removed, except for adjustment. Removal of such parts could create a fire hazard.
e muer and engine become very hot with use and can
cause a severe burn; do not touch. Allow the engine to cool before refueling, doing maintenance, or making adjustments.
Safety Decals
Safety labels on the trimmer/mower are to remind you of important information while you are operating the unit. Make sure all safety warning decals are attached and in readable condition. Replace missing or defaced decals. Contact Dirty Hand Tools at 1-877-487-8275 for replacement decals.
DANGER
KEEP HANDS and FEET AWAY
101052
READ
OPERATOR’S
MANUAL
WEAR
PROTECTIVE
EYEWARE
KEEP BODY
AWAY FROM
CUTTING
LINE
REMOVE
OBJECTS IN
TRIMMER’S
PAT H
DO NOT
OPERATE
NEAR OTHER
PEOPLE
CHECK OIL BEFORE
STARTING ENGINE
USE
CAUTION
ON SLOPES
101054-B
101053
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SAFETY
BAR
THROTTLE
Unpacking and Setup
Your trimmer/mower is assembled at the factory and shipped with the handlebar folded forwards. Loosen both adjustment knobs (Figure 1) and align the handlebar both sides to a comfortable operating position. Tighten the adjustment knobs securely. It is important to find a handlebar height that allows the trim ball to hover just above the ground and remain balanced so you do not have to push down or pull up on the handlebar.
LOWER
HANDLEBAR
UPPER
HANDLEBAR
ADJUSTMENT
KNOB
NOTCHES IN
ALIGNMENT
RECOIL
STARTER
OIL FILL
HANDLEBAR
ADJUSTMENT
Figure 1
GASOLINE
FUEL FILL
CUTTING
CORD
TRIMMER
GUARD
TRIM
BALL
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Installing the Cutting Cord
Installing the Cutting Cord
ere are two installation points on the line plate. Each point is 180 degrees apart. Always install two cords, one opposite the other of the same length and weight (diameter).
1. Insert the end of the cord into the side openings in the line plate (Figure 2).
2. Push the cord through until the end comes out the center hole in the line plate. Adjust the cord ends so the tips are of equal length.
3. Pull the cord under the loop and push the loop up into the line plate groove above them (Figure 3) and then pull the cord ends tight.
!
CAUTION
If the tips of the cutting cords are not of equal length, it can
cause unbalance of the trimmer and will result in increased
vibration and potential damage to the trimmer.
Figure 2
Figure 4 illustrates the proper cord installation on the line plate. It shows the line plate from a top view. e cord ends should be of equal length and the same length on each side. ere are two installation points on the line plate. Each point is 180 degrees apart. Always install two cords, one opposite the other.
Figure 4
Figure 3
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Filling with Gasoline and Oil
!
WARNING
ADD OIL BEFORE STARTING THE ENGINE
e trimmer/mower is shipped without uids installed.
OIL FILL
FUEL FILL
Figure 5
Keep the caps on the fuel and oil fills until you are ready to pour
either gasoline or oil into the correct fill.
Requires approximately 15 - 22 ounces of SAE 30 engine oil.
Please refer to your Engine Owner’s Manual for detailed
information on oil quantity and cold temperature oil specifications.
1. Place the machine on a level surface and initially add 1/2 of the SAE 30 high detergent oil into the oil fill (Figure 5) and wait one (1) minute for the oil to settle.
2. Check the dipstick and continue adding a few ounces of oil at a time, rechecking the dipstick until the oil reaches the fill mark. Be careful not to overfill.
3. Fill the fuel tank with fresh, unleaded gas (min. 85 Octane), to 1/4” from the top of the ll neck to allow for expansion. Be careful not to overll and reinstall the cap before starting the engine.
!
WARNING
ALWAYS FILL THE TANK WITH
ENGINE OFF AND COOL.
ALWAYS CHECK THE OIL LEVEL
BEFORE OPERATING.
Allow the engine to cool for at least two minutes before removing the fuel cap.
Before performing any adjustments to the trimmer cords or any other procedure or inspection, stop the engine, wait five minutes to allow parts to cool. Disconnect the spark plug wire, keeping it away from the spark plug. Contact with internal rotating parts will cause serious personal injury. Never put hands, face, feet, or clothing under the mower deck or discharge opening at any time.
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Operation
!
CAUTION
CHECK THE ENGINE OIL LEVEL
Check fuel level. Remove any debris from around the underside of
the trimmer/mower.
Manual Starting
1. Push the throttle control lever on the right side of the handlebar (Figure 6) all the way forward (choke position).
2. Grasp the recoil starter and slowly pull until you feel resistance. Let the cord retract a little bit and then pull the cord rapidly to start the engine. One or two pulls usually starts the trimmer/ mower. Do not engage the safety bar until after the engine has
started.
3. Once the engine is started, move the throttle lever to the RUN or IDLE position.
If the engine fails to start after several pulls of the recoil starter, allow the motor to cool down. Check the cause of hard starting; see the Troubleshooting Guide (page 21).
Stopping the Engine
1. Move the throttle control lever (Figure 6) all the way back past the SLOW position to the STOP position.
Engaging the Trimmer Head
1. Bring the safety bar toward you and grip it together with the handlebar. Cutting cords rotate until you release the safety bar.
THROTTLE
CONTROL
RECOIL
STARTER
Figure 6
Note: Before using your trimmer for the first time or after you have installed a new belt, engage the safety bar 10 times and hold it for 3 seconds each time.
Stopping the Cords from Spinning
1. Release the safety bar from the handlebar. e trim ball will stop spinning while the engine continues to run.
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Setting the Cutting Height
!
CAUTION
BEFORE PERFORMING ANY ADJUSTMENT,
MAINTENANCE PROCEDURE OR INSPECTION, STOP
THE ENGINE, WAIT FIVE (5) MINUTES TO ALLOW PARTS
TO COOL AND DISCONNECT THE SPARK PLUG WIRE,
KEEPING IT AWAY FROM THE SPARK PLUG.
Figure 7
Figure 8
1.9”
2.3”
2.7”
3.1”
3.5”
Setting the cutting height is easy. Cutting heights range in 10mm (0.3937”) increments from 1.9 inches (minimum) when using the line plate in the bottom position, to approximately 3.5 inches when using the line plate in the top position (Figure 7). Install the line plate with the spacers in the position that gives you the desired cutting height.
!
WARNING
Running the trimmer with cords of unequal length or a cord
installed at other than 180 degrees apart can cause excessive
vibration and may damage the machine.
Installing the cutting cord
After you install cutting cord, and before trimming, engage the trim ball with the engine running to spin the new cord for a few seconds so they pull tight and are set.
1. Insert the ends of the cord into the side opening in the line plate (Figure 8), and pull the cord through.
2. Push the cord through until the ends come out the center opening in the line plate. Adjust the cord ends so they are even.
3. Pull the ends of the cord under the loop and push the loop up into the line cord ends plate groove above them (Figure 9) and then pull the ends tight.
Figure 9
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Cutting Cord Recommendations
Cutting cord is available in Blue (175 mil) and Green (155 mil). Because conditions and vegetation vary so much, you should experiment with cord weights (diameters) to discover what works best for your particular mowing and trimming situations. Here are a few things to keep in mind:
If the cutting cord is purchased in rolls, cut to 25” lengths.
Cord life depends on trimming conditions. Replace cords when
they become broken or frayed.
e smallest diameter cord combined with the fastest engine speed
provides the best grass trimming performance. e 175 mil cord is recommended for thicker growth such as berry cane, bramble, thistle, and ragweed.
Ease the ends of the cord into heavy growth and move slowly
through thick growth. If there are woody weeds in the material you are cutting, the cutting cords may wrap around the stalks they cannot cut, and pull away from the trim ball.
Installing two (2) cords, 180 degrees apart, of equal length on the
line plate, is the best method for optimal trimming performance.
When replacing cords, do it one at a time and use the old cord to
mark the position for the new cord that you are replacing.
If the cord breaks off flush at the line plate, use needle nose pliers
to pull out the old cord.
Storing the cord in a plastic bag with a damp sponge or cloth will
help keep it pliable. You can also soak your cutting cord in a bucket of room temperature water for a few days before use to make it more pliable.
UV light can degrade cord, store out of direct sunlight.
DO NOT USE DIFFERENT WEIGHT CORDS ON THE TRIM BALL AT THE SAME TIME. THIS CAN CAUSE
EXCESSIVE VIBRATION AND MAY DAMAGE THE MACHINE.
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Trimming Ball
Allow the front end of the machine to rest lightly on the trim ball as you are trimming. e trim ball should glide on the ground as you maneuver the machine. To achieve the best and smoothest cut, do not lift up on the handlebar while operating your trimmer/ mower. Lifting the handlebar will force weight down on the trim ball. is uses more energy, slows the cutting, and produces an unsatisfactory cut. Ideally, the trim ball should lightly rest on the ground while the wheels balance most of the weight of the machine.
TRIM BALL
ROTATE
CLOCKWISE
Figure 10
SCREWDRIVER
Replacing the Trim Ball or Line Plate
CUTTING HEAD DISASSEMBLY Tools and Supplies Needed:
Phillips head screwdriver with at least a 6” shank
Gloves
1. Align the hole in the anti-wrap canister with the hole in the internal housing at the location shown (Figure 10).
2. Insert a phillips head screwdriver into the hole in the anti-wrap canister and the hole in the internal housing.
3. Rotate the trim ball assembly until the screw driver slides into a hole in the shaft, locking it into place.
4. Looking down at the top of the frame, turn the trim ball clockwise until it unscrews completely from the bearing housing.
NOTE: If the trim ball continues to turn, but does not come off, check to be sure that you locked the screwdriver into the shaft. If the trim ball will not turn by hand a 9/16” socket wrench can be used on the bolt (inside the bottom of the trim ball) to loosen it. You may need to clean grass or debris out of the recess first.
5. Slide the line plate and spacers off the shaft.
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Trim Ball Assembly
!
CAUTION
Improper installation can cause damage to the trimmer bearings.
Follow directions carefully to protect the trimmer/mower from
damage. Assemble components in the order shown
(see figure 11.)
1. Place the spacer and bearing cover (with the lip facing up) onto the sha (Figure 11).
2. Align the ats at the center of the plates with the at on the sha and slide the line plates onto the sha. Ensure they are facing top side up as shown.
3. Place the head of the trim ball bolt so it is sitting in the hex cavity at the bottom of the trim ball.
4. Looking down at the top of the frame, hold the bolt head in place with your nger and turn the trim ball counterclockwise to start the bolt into the sha.
5. Insert the screwdriver as shown in Figure 10 and tighten the assembly securely by turning the trim ball counterclockwise when looking down on the top of the frame.
BEARING
COVER
SPACER
LINE
PLATE
NOTE: When nished there should be no gaps between any of
the components.
!
WARNING
Always make sure you remove the screwdriver from the head
assembly when nished. Failure to remove the screwdriver could
cause injury when the head assembly is engaged.
TRIM
BALL
BOLT
Figure 11
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Operating Environment
!
WARNING
e trimmer can easily throw debris at great velocity, which could cause personal injury or property damage. Do not run the machine over loose gravel or mulch with the trim ball spinning.
e trimmer/mower discharges cut material to the right. Always try to cut and trim with the uncut tall grass or weeds on the left.
Always check your work area before trimming and remove any
debris that might tangle or damage the machine.
If you do run into debris and the trimmer becomes tangled,
turn off the engine and disconnect the spark plug wire before attempting to untangle the machine.
For the neatest appearance, do your trimming first, discharging
clippings away from borders and shrubs, then do your mowing.
Many owners like to mow easy, open areas with their regular
riding or walk behind mower and finish trimming all the odd and hard-to-reach spots with the trimmer/mower.
Heavy Growth Trimming Recommendations
Take your time in heavy growth.
Be sure to keep uncut material to your left, maintaining a clear
discharge area to your right.
If the machine cannot do it all in one pass, overlap half of the
cutting swath.
If the grass is very thick and heavy, try raising the trim ball off
the ground a few inches by pushing down on the handlebar. Cut the material at this height, and then make a second pass with the trim ball close to the ground.
Ease the trimmer/mower into denser growth. If the material is
too tough or woody to cut, the cutting cords will wrap around it, wear down, or even break off.
Sometimes the growth is so heavy, you cannot mow it in rows.
Use a forward and back “vacuum cleaner” motion in these cases.
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Operating Environment
Wet Environments
You can use the trimmer/mower in damp and wet conditions, after a rain, or in the early morning dew without clogging or stalling. You can mow wet areas such as ditches and around ponds.
Note: NEVER mow in the rain. Water on the spark plug may cause the engine to stall.
Dry Environments
When trimming and mowing in very dry conditions, be extra cautious of cut grass, chaff, weeds, seeds, etc., accumulating on the engine, especially around the recoil-starter housing and engine cooling fins. Please see the Engine Owner’s Manual for more detailed information on cleaning the air intake, air filter, and cooling system on the engine.
!
WARNING
Frequently remove debris from the recoil guard on top of the
engine and the cooling ns on the front of the engine to prevent
overheating and engine damage.
Slopes
You can trim and mow on slopes up to 20 degrees. Continuous use on slopes steeper than 20 degrees may deprive the engine of adequate lubrication, and damage components.
Windrows
e trimmer/mower cutting cords cut tall grass in one pass, so you can collect clippings and leaves for mulch without raking. e machine ejects cut material to its right side, so you can use it like a lawn broom to make cleanup easy and to create windrows
Firebreaks
Use your trimmer as a labor saving tool to cut material when creating firebreaks.
Garden Clean-Up
e trimmer/mower is perfect for cutting down dead perennials, annuals, and wildflowers, saving you hours of hand pruning and deadheading. You can also re-cut downed material a second time to create mulch for garden beds.
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Maintenance
!
WARNING
BEFORE PERFORMING ANY MAINTENANCE
PROCEDURE STOP THE ENGINE, WAIT FIVE 5
MINUTES TO ALLOW ALL PARTS TO COOL.
Disconnect the spark plug wire,
keeping it away from the spark plug.
Regular maintenance is the way to ensure the best performance and long life of your machine. Please refer to this manual and the engine manufacturer’s owner’s manual for maintenance procedures.
Maintenance Checklist
Maintenance Before Every Every
Procedure Each Use 25 Hours of Use 100 Hours
of Use
Check engine oil level X
Clean engine exterior, cooling fins and X remove debris. Cleaning the engine top
during use is critical for proper air ow.
Check general equipment condition X including nuts, bolts, welds, etc.
Replace broken or frayed cutting cords X
Check trim ball and line plate X for excessive wear
Check the belt for stretching e first time X Adjust the drive cable if necessary after 2 hours of use
Lubricate throttle cable and X trimmer control cable with SAE 30 oil
Change the engine oil e first time X after 5 hours of use
Replace the engine air filter cartridge X and foam pre-filter if equipped.
Replace spark plug X
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Maintenance
Changing e Engine Oil
Tools and Supplies needed:
SAE 30 HD Oil (refer to your Engine Owner’s Manual for
quantity required)
Suitable container for used oil
Rags
Wooden pallet or workbench
NOTE: Drain the oil when the engine is warm. Warm oil drains quickly and completely.
1. For convenience, place the machine up on a wooden pallet or workbench.
2. Remove the oil cap/dipstick and position a suitable oil receptacle beside the oil fill tube.
3. Make sure to securely tighten the gas fill cap.
4. Using the handle of the trimmer/mower, tip the machine to drain the oil out through the oil filler tube into a suitable receptacle. (Figure 12).
OIL CAP
DIPSTICK
Figure 12
NOTE: Be sure to use environmentally safe disposal procedures in the disposing of the used oil.
5. Refill the engine using SAE 30 HD oil to the level indicated on the dipstick.
Adjusting the Belt Tension through the Trimmer Control Cable
Before adjusting the trim ball belt tension cable, check that the belt is properly installed. Also make sure the cable is attached to the bail bar. e belt will stretch a little when new, then more over time.
If the trim ball does not spin with the safety bar engaged, adjust the trimmer control cable to put more tension on it. e adjuster is located on the control cable itself.
1. Locate the trim ball cable along the le handlebar. ere is an in­line adjuster to change the tension on the cable (Figure 13).
2. You can take the slack out of the cable by holding the hex at sections of the in-line adjuster and rotating the body of the in­line adjuster in the counterclockwise direction as you look down on the cable. If the cable is too tight, you can loosen the cable by twisting the adjuster in the opposite direction.
3. If the in-line adjuster cable is adjusted all the way out and more adjustment is needed then the belt needs to be replaced.
TRIMMER
CONTROL
CABLE
Figure 13
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Maintenance
TRIMMER
GUARD
BELT
BRACKET
TAB
BELT
Figure 14
IDLER
LINK
ENGINE PULLEY
Figure 15
Figure 16
BOLTS AND
WASHERS
CUTTING
LOCK NUTS
BELT
GUIDE
IDLER
PULLEY
CORD
GUIDE
PIN
Replacing the Belt
Tools and Parts needed:
10mm Wrench
13mm Wrench
1. Tip the machine back just far enough to access the underside and support the handlebars.
2. Unscrew trim ball cap and remove trim ball plates from spindle.
3. Remove the four debris guard bolts and flat washers with a
10mm wrench. Remove the trimmer guard (Figure 14).
4. Loosen the belt guide locknut using a 10mm wrench (Figure 15)
and rotate the guide out of the way.
5. Remove the two locknuts from the idler link using a 13mm
wrench so the idler link, idler pulleys and spacers can be removed from the machine.
6. Remove the belt from around the engine and head assembly
pulleys.
7. Install a new drive belt around the engine and head assembly
pulleys.
8. Install the small spacer and flat idler pulley (Figure 16). Make
sure you place the belt correctly between the idler pulley, bracket tab, and guide pin.
9. Install the small spacer and v-groove idler pulley. Position the
idler link over the idlers and secure with the two locknuts using a 13mm wrench (Figure 15).
10. Rotate the belt guide into position and tighten the locknut with
a 10mm wrench.
11. Position the trimmer guard and secure with the four bolts and
flat washers using the 10mm wrench.
12. Install the trimmer cord and tip the trimmer down on the head
assembly.
13. After installing the new belt, be sure to adjust the tension
properly by adjusting the in-line adjuster all the way in (refer to page 15). Proper tension will extend the life of the belt.
Note: Before using your trimmer/mower for the first time or
after you have installed a new belt, engage the safety bar 10 times and hold it for 3 seconds each time. is is required to wear in the belt to ensure the best grip for trimming.
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Maintenance
Replacing the Wheels
Tool needed:
13mm Wrench
1. Block and stabilize the trimmer/mower so that the wheels are off the ground.
2. Loosen and remove the locknut (Figure 17).
3. Slide the wheel off the axle.
4. Reverse the steps to install the new wheel.
LOCKNUT
Figure 17
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Troubleshooting
!
WARNING
BEFORE PERFORMING ANY MAINTENANCE
PROCEDURE STOP THE ENGINE, WAIT FIVE 5
MINUTES TO ALLOW ALL PARTS TO COOL.
Disconnect the spark plug wire,
keeping it away from the spark plug.
PROBLEM SOLUTION
Recoil will not pull out or is dicult to pull. • Check the engine oil level, the engine may be seized.
(Refer to the engine Owner’s Manual) • ere may be an oil compression lock in the cylinder. Take
out the spark plug; hold a rag over the spark plug hole and pull the recoil cord several times to blow out any oil in the cylinder. Wipe off the spark plug and reinstall it.
• e recoil may be broken or jammed. Try to turn the engine pulley by hand, with the spark plug wire off. If it turns, the recoil is broken or jammed. Visit our web site at www. dirtyhandtools.com or call 1-877-487-8275 for assistance.
e engine will not start manually. • Check that the throttle is in the most forward position (or
RUN position when the engine is warm). Check the throttle cable and make sure that it is attached to the engine and is moving freely.
• Check for proper attachment of the spark plug wire.
• Check that the engine has the right amount of clean oil. If the oil is dirty, change it following the procedure on page 18.
• Use only fresh, clean, unleaded gas. If the gas is old, change it. Use a fuel stabilizer if you keep gas longer than one month.
• Check the fuel filter (if equipped) to see if it is clear. Place a can under the fuel filter and remove the fuel line from the engine side of the filter. If gas flows freely, it is OK.
• Check that the air filter is clean. If it is dirty, change it following the procedure in the engine Owner’s Manual.
• Make sure that the spark plug is clean. If the spark plug is dirty or cracked, change it. If it is oily, leave it out, hold a rag over the spark plug hole and pull the recoil cord several times to blow out any oil in the cylinder, then wipe off the spark plug and reinsert it.
• If the engine still will not start, visit our web site at www. dirtyhandtools.com or call 1-877-487-8275 for assistance.
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Troubleshooting
PROBLEM SOLUTION
Engine smokes. • Check the oil level and adjust as needed.
• You may be operating the machine on too great an incline.
• Check the air filter and clean or replace if needed.
• You may be using the wrong oil - too light for the temperature. Refer to your engine Owner’s Manual for detailed information.
• Clean the engine cooling fins and the carburetor housing if they are dirty.
• If the engine still smokes, visit our web site at www. dirtyhandtools.com or call 1-877-487-8275 for assistance.
Engine lacks power or isn’t running smooth. • Check the throttle travel. e throttle lever should be in the
most forward position (or RUN position when the engine is warm).
• Check for debris (hay seed, etc.) clogging the air filter intake and clean out as required.
• e engine’s blower housing, throttle linkage, and cooling
fins should be free of debris. Clean them following the instructions in the engine Owner’s Manual.
• Check that the air filter is clean. If it is dirty, change it following the procedure in the engine Owner’s Manual.
• Remove the spark plug wire and dry the connection with a rag.
• e spark plug may be dirty or cracked, change it. If it’s oily,
leave it out, hold a rag over the spark plug hole and pull the recoil cord several times to blow out any oil in the cylinder, then wipe off the spark plug and reinsert it.
• You should be using fresh, clean, unleaded gas. If it is old, change it. Use a fuel stabilizer if you keep gas longer than one month.
• Check that the engine has the right amount of clean oil. If it is dirty, change it following the procedure on page 18.
• If your engine still lacks power, visit our web site at www. dirtyhandtools.com or call 1-877-487-8275 for assistance.
Trim ball won’t spin or lacks power. • Check for proper alignment of the v-belt. Check it against
Figure 20 in the “Replacing the Belt” section on page 19.
• e belt may be worn or frayed; if so, replace it.
• If the trim ball still will not spin, follow the procedure for “Adjusting the Belt Tension through the Trimmer Control Cable” on page 18.
• If none of the above helps, visit our web site at www. dirtyhandtools.com or call 1-877-487-8275 for assistance.
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Troubleshooting
PROBLEM SOLUTION
Trim ball keeps spinning or spins • Check for proper alignment of the v-belt. Check it against when you release the safety bar. Figure 20 in the “Replacing the Belt” section on page 19.
• If the trimmer head keeps spinning when you release the safety bar, see “Adjusting the Belt Tension through the Trimmer Control Cable” on page 18.
• If none of the above helps, visit our web site at www. dirtyhandtools.com or call 1-877-487-8275 for assistance.
Cutting cords are breaking. • e cords may be too dry. Store cords in a plastic bag with a
damp sponge or cloth to make them less prone to breaking or soak them in a bucket of water for a few days.
• You may be trying to do too much too fast. Ease into the material you are cutting; let the cord tips do the work. Take small bites of tall or tough vegetation. Cut half a swath at a time, keeping the cut area to the discharge or right side of the trimmer. Go over tall material twice, the first time with the trim ball tilted up and back; the second time with the trim ball on the ground.
• Make sure that you are not hitting the cords against a stone or a chain-link fence. e cords won’t last as long against obstacles as in the open. Work on controlling the cutting pattern. With practice, you’ll learn to cut closer to obstacles without hitting them.
` Cutting Cords are pulling out. • You may be moving too fast into tough, woody growth. In
doing so, the cords may wrap on stalks and pull out. Check the operating tips in the section above on breaking cords.
• Make sure that you are not trying to cut material too heavy for the cord. e design of your trimmer is to cut green material up to about the thickness of a pencil.
• If none of the above helps, visit our web site at www. dirtyhandtools.com or call 1-877-487-8275 for assistance.
e trim ball is wearing too quickly. • You may be pushing the trimmer head down into the
ground. e trimmer/mower works best with a light touch, with the trim ball resting easily on the ground.
• You may be hitting the trim ball against rocks, concrete driveways or other hard obstacles. Try approaching them slowly, and from different directions, to avoid unnecessary wear.
• If none of the above helps, visit our web site at www. dirtyhandtools.com or call 1-877-487-8275 for assistance.
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Page 24
14
15
1
13
Handlebar Assembly
11
Item # Part # Description Qty.
3
2
1 100128 Hex Nut, Nylock, M8 x 1.25, G8.8 1 2 100130 Flat Washer, M8 1 3 100837 Hex Bolt, M8 x 1.25 x 60mm, G8.8 1 4 101156 Lower Handlebar 1 5 101157 Upper Handlebar 1 6 102902 Handlebar Jaw Adjuster, Left 2 7 102903 Handlebar Jaw Adjuster, Right 2 8 101160 Spring .720 OD x .063 2 9 101161 Handlebar Adjuster Handle 2 10 101162 Carriage Bolt, M8 x 1.25 x 80mm 2 11 101165 Bail Bar 1 12 101166 Belt Engagement Cable Assembly 1 13 101164 rottle Cable Assembly 1 14 101752 Pull Cord Guide 1 15 101494 Hex Nut, Nylock M6 x 1.0, G8.8 1
12
5
4
8
6
9
7
10
24
Page 25
Axle/Wheel Assembly
Item # Part # Description Qty.
1 101152 Axle 1 2 101094 Wheel Assembly 2 3 100128 Hex Nut, Nylock, M8 x 1.25, G8.8 2
1
2
3
Trim Ball Assembly
10
11
9
7
8
12
14
15
16
2
1
17
3
5
6
Item # Part # Description Qty.
1 101149 Hexagon Spindle 1 2 101041 Spindle Rod 1 3 101043 Bearing Cover 1 4 101042 End Cap 1 5 101037 Blade Slot 1 6 101038 Spacer 4 7 101036 Blade 2 8 101044 String 2 9 101039 Blade Pin 2 10 101045 Bearing 2 11 101040 Spindle Spacer 1 12 100085 Hex Bolt, M6 x 1.0 x 20mm, G8.8 1 13 100126 Hex Bolt, M8 x 1.25 x 30mm, G8.8 1 14 100202 Lock Washer, M6 1 15 100445 Fender Washer, M6 1 16 101141 Belt Pulley 1 17 101827 Retaining Ring, Internal, 40mm 1
13
4
25
Page 26
Engine Assembly
9
6 3
30 13
23
1
24
18
22
21
19
32
10 8
28
11
17
25
26
36
4
31
14
29 15
2
34
7
33
5
27
12
35
16 20
SEE TRIM BALL
ASSEMBLY
PAGE 25
26
Page 27
Engine Assembly
Item # Part # Description Qty.
1 101138 Frame Plate 1 2 101151 Debris Guard 1 3 101148 Belt Guide 1 4 100125 Hex Bolt, M8 x 1.25 x 20mm, G8.8 4 5 101300 Hex Bolt, 5/16-18 x 3”, G5 1 6 100126 Hex Bolt, M8 x 1.25 x 30mm, G8.8 1 7 101140 Engine Belt Pulley 1 8 101146 Idler Stand Off 1 9 101136 Engine, Kohler XT6.5, 49ST 1 10 101145 Spring 1 11 101150 Safety Guard 1 12 101050 Trim Ball Assembly 1 13 101049 Nose Cover 1 14 100128 Hex Nut, Nylock, M8 x 1.25, G8.8 1 15 101494 Hex Nut, Nylock, M6 x 1.0, G8.8 3 16 101491 Hex Bolt, 3/8-16 x 1.5, G5 3 17 101492 Hex Bolt, M6 x 1.0 x 14, G8.8 1 4 18 101493 Hex Bolt, M8 x 1.25 x 20, G8.8 4 19 101536 Hex Bolt, M6 x 1.0 x 20, G8.8 1 20 100611 Lock Washer, 3/8 4 21 100127 Lock Washer, M8 9 22 100202 Lock Washer, M6 4 23 100579 Hex Nut, M8 x 1.25 9 24 100198 Hex Nut, M6 x 1.0, G8.8 4 25 100077 Flat Washer, 1/2” 2 26 100130 Flat Washer, M8 2 27 101139 V-Belt, 3L X 44” 1 28 101137 Tension Pulley Bracket 1 29 101227 Engine Belt Guide 1 30 101225 DHT Decal 1 31 101052 Danger Decal 1 32 101054 Safety Decal 1 33 101144 Idler Pulley Flat 1 34 101143 Idler Pulley V 1 35 101810 Pulley Bottom Bracket 1 36 101147 Spacer, Idler Pulley 2
27
Page 28
Warranty & Specications
IMPORTANT NOTICE
We, the manufacturer, reserve the right to change the product and/ or specifications in this manual without notification. e manual is for information usage only and the pictures and drawings depicted herein are for reference only.
Warranty Repair and Service
Do not return this product to the store for warranty issues or repair. Call our customer service department at 720-287-5182, 1-877-487-8275, or visit www.dirtyhandtools.com for the location of the nearest service center.
Record the information below for future reference.
Model No. Serial No. Date of Purchase Place of Purchase
Specications
SKU/Part No. 101085
Description Walk Behind High Wheel String Trimmer Engine Kohler XT6.75, 4.2 HP, 149CC* Engine Speed 3600 RPM Cutting Width 22 inches Cutting Height 5 Heights 1.5 - 3.5” Cutting Speed 3800 RPM Cutting Line Size Orange .157” dia. (4mm) x 19” length Wheel Size 14” x 1.75” width Frame 14 Gauge Steel Trimmer Ball 4” dia., with 4” heat treated cutting blade Drive Belt V-Belt, 3L440 Dimensions 50.4” L x 21.5” W x 38.3” H Shipping Weight 67 Lbs. Accessories Tree guard, replacement blades, replacement string Warranty 2 Year / 2 Year Limited Warranty
*As rated by engine manufacturer
Dirty Hand Tools® is a brand of
1100 W 120th Ave., Suite 600
Westminster, CO 80234 • 720-287-5182
For Service or Questions
Call 1-877-487-8275
720-287-5182
www.dirtyhandtools.com
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