DirectOut Technologies EXBOX.64 Users Guide

EXBOX.64
User‘s Manual
Version 2.0
Copyright
All rights reserved. Permission to reprint or electronically reproduce any document or graphic in whole or in part for any reason is expressly prohibited, unless prior written consent is obtained from the DirectOut GmbH. All trademarks and registered trademarks belong to their respective owners. It cannot be guaranteed that all product names, products, trademarks, requisitions, regulations, guidelines, specifications and norms are free from trade mark rights of third parties. All entries in this document have been thoroughly checked; however no guarantee for correctness can be given. DirectOut GmbH cannot be held responsible for any misleading or incorrect information provided throughout this manual. DirectOut GmbH reserves the right to change specifications at any time without notice. DirectOut Technologies® is a registered trademark of the DirectOut GmbH.
© DirectOut GmbH, 2017
page 2 of 40 EXBOX.64 Manual - Version 2.0
Table of contents
About This Manual 5
How to Use This Manual 5 Conventions 5
Chapter 1: Overview 6
Introduction 6 Feature Summary 7 Applications 8 How it works 8
CHAPTER 2: Legal issues & facts 10
Before Installing This Device 10 First Aid (in case of electric shock) 11 Defective Parts/Modules 12 Up dates 12 Intended Operation 13 Conditions of Warranty 14 Conformity & Certificates 15 Contents 16 Contact 16 Accessory 18
Chapter 3: Installation 19
Installing the Device 19
CHAPTER 4: Operation 25
Introduction 25 Global Control 26 Connecting MADI 28
page 3 of 40EXBOX.64 Manual - Version 2.0
USB 30
CHAPTER 5: Application Examples 31
Signal Conversion 31 Range Extension 31
CHAPTER 6: Troubleshooting and Maintenance 32
Troubleshooting 32 Maintenance 34
CHAPTER 7: Technical Data 36
Appendix A - Wiring Sketches 38
Hirose HR10 (DC PSU) 38
Index 39
page 4 of 40 EXBOX.64 Manual - Version 2.0

About This Manual

How to Use This Manual

This manual guides you through the installation and operation of the device. Use the Table of Contents at the beginning of the manual or Index Directory at the end of the document to locate help on a particular topic. You can access more information and latest news by visiting on the DirectOut website at www.directout.eu.

Conventions

The following symbols are used to draw your attention to:
TIPS!
indicate useful hints and shortcuts.
About This Manual
NOTES!
are used for important points of clarification or cross references.
WARNINGS!
alert you when an action should always be observed.
page 5 of 40EXBOX.64 Manual - Version 2.0

Chapter 1: Overview

Chapter 1: Overview

Introduction

EXBOX.64is an active signal converter and re-clocker for MADI signals.
Two MADI I/Os (1 x optical SC and 1 x coaxial BNC) enable MADI signals to be converted from optical to coaxial and vice versa.
The input signals, which are not required to be in sync with each other, are cross patched to the corresponding output. The output signal is re-clocked at the output, thus refreshing the signal for cable length extensions.
page 6 of 40 EXBOX.64 Manual - Version 2.0
Chapter 1: Overview

Feature Summary

MADI Ports* 2 x SC multi-mode connectors
or 1 x SC multi-mode connector 1 x coaxial BNC connectors
USB Port USB 2.0 port for firmware updates
MADI Formats 56/64 channel, 48k/96k Frame, S/MUX 2/4
Sample Rates 44.1, 48, 88.2, 96, 176.4, 192 kHz
±12.5%
Power Supply external,
2 x Hirose connector (9 - 24 V)
* The device is available in two different versions
- see page 17.
page 7 of 40EXBOX.64 Manual - Version 2.0
Chapter 1: Overview

Applications

EXBOX.64 can be used for conversion and refreshing of MADI signals (AES10) and dialects of MADI. Typical applications include:
• conversion of MADI signals (coaxial <> optical)
• refreshing the signal for cable length extension (bridging the optical port)

How it works

The input signals are cross patched: i.e. input of the coaxial port is output at the optical port and vice versa.
The output signal is re-clocked and - at the coaxial port - refreshed electrically. Both input signals are not required to be in sync to each other.
The frame structure of the MADI signal is kept unchanged - bittransparent signal flow. This means that even proprietary adaptions of MADI (AES10) will pass through the unit in their native state.
Both output ports don’t carry a signal unless a valid input signal has been detected at the corresponding input ports.
page 8 of 40 EXBOX.64 Manual - Version 2.0
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Chapter 1: Overview
page 9 of 40EXBOX.BLDS Manual - Version 1.2

CHAPTER 2: Legal issues & facts

CHAPTER 2: Legal issues & facts

Before Installing This Device

WARNING!
Please read and observe all of the following notes before installing this product:
• Check the hardware device for transport damage.
• Any devices showing signs of mechanical damage or damage from the spillage of liquids must not be connected to the mains supply, or disconnected from the mains immediately by pulling out the power lead.
• All devices must be grounded. The device is grounded through its IEC power connections.
• All devices must be connected to the mains using the three-cord power leads supplied with the system. Only supply electrical interfaces with the voltages and signals described in these instructions.
• Do not use the device at extreme temperatures. Proper operation can only be guaranteed between temperatures of 5ºC and 45ºC and a maximum relative humidity of 80%, non­ condensing.
• The cabinet of the device will heat up. Do not place the device close to heating sources (e.g. heaters). Observe the environmental conditions.
page 10 of 40 EXBOX.64 Manual - Version 2.0
CHAPTER 2: Legal issues & facts

First Aid (in case of electric shock)

WARNING!
• Do not touch the person or his/her clothing before power is turned off, otherwise you risk sustaining an electric shock yourself.
• Separate the person as quickly as possible from the electric power source as follows:
- Switch off the equipment.
- Unplug or disconnect the mains cable.
• Move the person away from the power source by using dry insulating material (such as wood or plastic).
• If the person is unconscious:
- Check their pulse and reanimate if their
respiration is poor.
- Lay the body down and turn it to one side.
Call for a doctor immediately.
• Having sustained an electric shock, Always consult a doctor.
page 11 of 40EXBOX.64 Manual - Version 2.0
CHAPTER 2: Legal issues & facts

Defective Parts/Modules

WARNING!
This device contains no user-serviceable parts. Therefore do not open the device. In the event of a hardware defect, please send the device to your DirectOut representative together with a detailed description of the fault. We would like to remind you to please check carefully whether the failure is caused by erroneous configuration, operation or connection before sending parts for repair.

Updates

DirectOut products are continually in development, and therefore the information in this manual may be superseded by new releases. To access the latest documentation, please visit the DirectOut website:
www.directout.eu.
page 12 of 40 EXBOX.64 Manual - Version 2.0
CHAPTER 2: Legal issues & facts

Intended Operation

The EXBOX.AES is designed for for conversion, re-clocking and refreshing MADI signals (AES10).
WARNING!
No compensation can be claimed for damages caused by operation of this unit other than for the intended use described above. Consecutive damages are also excluded explicitly. The general terms and conditions of business of DirectOut GmbH are applied.
page 13 of 40EXBOX.64 Manual - Version 2.0
CHAPTER 2: Legal issues & facts

Conditions of Warranty

This unit has been designed and examined carefully by the manufacturer and complies with actual norms and directives. Warranty is granted by DirectOut GmbH over the period of two years for all components that are essential for proper and intended operation of the device. The date of purchase is applied for this period. Consumable parts (e.g. battery) are excluded from warranty claims.
WARNING!
All claims of warranty will expire once the device has been opened or modified, or if instructions and warnings were ignored. For warranty claims please contact the dealer where your device was acquired.
page 14 of 40 EXBOX.64 Manual - Version 2.0
CHAPTER 2: Legal issues & facts

Conformity & Certificates

CE
This device complies with the basic requests of applicable EU guidelines. The appropriate procedure for approval has been carried out.
RoHS
(Restriction of the use of certain Hazardous Substances) This device was constructed fulfilling the directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment 2002/95/EC.
WEEE
(Directive on Waste Electrical and Electronic Equipment) Due to the directive 2002/96/EC for waste disposal this device must be recycled. For correct recycling please dispatch the device to: DirectOut GmbH, Leipziger Str. 32 09648 Mittweida Germany Only stamped parcels will be accepted! WEEE-Reg.-No. DE 64879540
page 15 of 40EXBOX.64 Manual - Version 2.0
CHAPTER 2: Legal issues & facts

Contact

DirectOut GmbH Leipziger Str. 32, 09648 Mittweida, Germany Phone: +49 (0)3727 5665-100 Fax: +49 (0)3727 5665-101 Mail: sales@directout.eu
www.directout.eu

Contents

The contents of your EXBOX.64 package include:
• 1 x EXBOX.64
• 1 x external power supply unit (9 - 24 V)
• 1 x Manual
To complete the delivery please download from the product page on the DirectOut website (www.directout.eu):
• USB Serial driver
• latest firmware
page 16 of 40 EXBOX.64 Manual - Version 2.0
CHAPTER 2: Legal issues & facts
Two different MADI I/O confi gurations are available:
1 x SC-Socket, 1 x BNC coaxial
2 x SC-Socket
Single-Mode / Multi-Mode
The SC ports are multi-mode as default. It is possible to equip the device with single-mode SC ports. The housing of single-mode ports is colored blue.
multi-mode single-mode
page 17 of 40EXBOX.64 Manual - Version 2.0
CHAPTER 2: Legal issues & facts

Accessory

BOX.MOUNT XL - for optimal rack mount of up to three devices in a 19’’ frame (No: DOAPA0886):
page 18 of 40 EXBOX.64 Manual - Version 2.0

Chapter 3: Installation

Installing the Device

1. Open the packaging and check that the
contents have been delivered complete and undamaged.
2. Place the device on a non-slip horizontal
surface. The delivered pads may be affixed to the bottom of the cabinet. Ensure a clean and dry surface before affixing the pads.
WARNING
The synthetics of the delivered pads might cause stains on damageable surfaces. To avoid staining of furniture surfaces it is recommended to place a protective plate under the device.
Chapter 3: Installation
WARNING
Avoid damage from condensation by waiting for the device to adapt to the environmental temperature. Proper operation can only be guaranteed between temperatures of 5ºC and 45ºC and a maximum relative humidity of 80%, non-condensing. Ensure that the unit has sufficient air circulation for cooling.
page 19 of 40EXBOX.64 Manual - Version 2.0
Chapter 3: Installation
3. Remove the protective cap from the optical
MADI port(s) before use.
SC/SC Version
BNC/SC Version
NOTE!
Retain the protective cap if the optical port is unused. This will protect against soiling which can lead to malfunction.
page 20 of 40 EXBOX.64 Manual - Version 2.0
4. Connect signal cable(s) for the MADI signals.
5. Using the power cord of the external power
supply provided, connect the device to a matching power supply and connect the output of the power supply to the Hirose connectors at the rear panel.
Chapter 3: Installation
This device may operate with only one power supply. To provide power supply redundancy, it is recommended to connect both PSU1 and PSU 2 to independent power supplies with separate fuses.
NOTE
The shipment includes one external power supply unit. Additional power supply units are available from your local DirectOut representative.
page 21 of 40EXBOX.64 Manual - Version 2.0
Chapter 3: Installation
WARNING
The external power supply must be connected to the mains using the three-cord power leads supplied with the device. Only supply the voltages and signals indicated (9 - 24 V DC) to the device.
WARNING
The connected power supply must provide a current limiting to a maximum of 2.5 A.
page 22 of 40 EXBOX.64 Manual - Version 2.0
Chapter 3: Installation
6. Optional: Connect an USB cable to the USB
port for firmware updates. This requires the USB Serial driver (Windows®) being installed first. The driver and the installation instructions are available at www.directout.eu.
NOTE
To update the firmware an installed USB serial driver (Windows®) and the Update Tool are necessary. The software and the installation instructions are available at www.directout.eu.
7. Installation of USB Serial driver
• download the USB Serial driver
• download the ‘Installation Guide for USB Control
• follow the installation instructions in the ‘Installation Guide for USB Control’
TIP
Keep any packaging in order to protect the device should it need to be dispatched for service.
page 23 of 40EXBOX.64 Manual - Version 2.0
Chapter 3: Installation
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page 24 of 40 EXBOX.BLDS Manual - Version 1.2

CHAPTER 4: Operation

CHAPTER 4: Operation

Introduction

This chapter describes the basic operation of the device. Note that throughout this manual, the abbreviation FS refers to sample rate or sample frequency. So, when dealing with scaling factors, the following sample rates can be written as:
• 44.1 kHz or 48 kHz = 1 FS
• 88.2 kHz or 96 kHz = 2 FS
• 176.4 kHz or 192 kHz = 4 FS
page 25 of 40EXBOX.64 Manual - Version 2.0
CHAPTER 4: Operation

Global Control

0 / 1 Switch
Enable / disable power supply.
ON LED (green): indicates the status of
both power supply units
LED OFF = Power supply inactive LED ON = Power supply active
NOTE
The green LED (ON) indicates that a working power supply is connected to the power supply unit. Note that an unlit LED does not guarantee that the device is free of voltage. To ensure that the device is completely disconnected from mains voltage, the power chords must be disconnected.
page 26 of 40 EXBOX.64 Manual - Version 2.0
PSU 1 Hirose socket
Connect the power supply here (9 - 24 V DC).
PSU 2 Hirose socket
Connect the power supply here (9 - 24 V DC).
CHAPTER 4: Operation
page 27 of 40EXBOX.64 Manual - Version 2.0
CHAPTER 4: Operation

Connecting MADI

The MADI ports are used for transmission of 64 audio channels (AES10). Two different MADI I/O confi gurations are available:
1 x SC-Socket 2 x SC-Socket 1 x BNC coaxial
MADI 1 OUT
MADI 1INSC socket (optical)
MADI 2 OUT
MADI 2INSC socket (optical) or BNC socket
page 28 of 40 EXBOX.64 Manual - Version 2.0
SC socket (optical)
MADI output (64 ch), connect for MADI output signal here.
MADI input (64 ch), connect MADI input signal here.
SC socket (optical) or BNC socket (coaxial), 75 Ω
MADI output (64 ch), connect for MADI output signal here.
(coaxial), 75 Ω
MADI input (64 ch), connect MADI input signal here.
CHAPTER 4: Operation
NOTE
Both output ports don’t carry a signal unless a valid input signal has been detected at the corresponding input ports.
MADI 1 SYNC
MADI 2 SYNC
LED (green) indicates the use of MADI 1 input and its lock status.
LED OFF = no signal LED ON = signal present
LED (green) indicates the use of MADI 2 input and its lock status.
LED OFF = no signal LED ON = signal present
page 29 of 40EXBOX.64 Manual - Version 2.0
CHAPTER 4: Operation
USB
USB USB socket (2.0, type Mini B)
Connect here for fi rmware updates
NOTE
Needs DirectOut USB Serial driver to be installed. The driver is available at www.directout.eu.
page 30 of 40 EXBOX.64 Manual - Version 2.0

CHAPTER 5: Application Examples

CHAPTER 5: Application Examples

Signal Conversion

MADI 1 (SC)
IN OUT
MADI 2 MADI 1
MADI 2 (BNC)
IN OUT
The input signal from MADI 1 input (optical) is fed to MADI 2 output (coaxial). MADI 2 input (coaxial) is fed to MADI 1 output (optical).

Range Extension

MADI 1 (SC)
IN OUT
The input signal is fed to MADI 2 input (coaxial). As the MADI 1 port (optical) is bridged the signal is output at the MADI 2 output (coaxial). It is refreshed electrically and re-clocked offering a range extension of cable length.
MADI 2 (BNC)
IN OUT
MADI 2
page 31 of 40EXBOX.64 Manual - Version 2.0

CHAPTER 6: Troubleshooting and Maintenance

CHAPTER 6: Troubleshooting and Maintenance

Troubleshooting

To identify a possible defect with the device please consult the following table. If the fault cannot be resolved using these instructions, please contact your local DirectOut representative or visit support.directout.eu.
Issue Possible
reason
Device doesn’t work.
Optical port does not work.
No signal at the output port.
Power supply is broken.
Optic is dirty. Use an air supply to carefully
Connections (input / output) are mixed up.
Solution
Check that the power supply switch is on, that the device is connected to the power supply and that the socket is working. Defective fuses must be exchanged by qualified service personal only.
remove any dust. Never use objects for cleaning.
Check the connections and change the cables if necessary.
page 32 of 40 EXBOX.64 Manual - Version 2.0
CHAPTER 6: Troubleshooting and Maintenance
Issue Possible
reason
No signal at the output
Signal cable defective.
port.
No signal at the output port.
MADI signal at the input is not stable.
Connectors of the signal cable are dirty.
Signal source is defective or bad signal condition (Jitter > 1 ns) - e.g. due to exceeded length or bad screening attenuation of signal cable.
Solution
Exchange the signal cable.
Use an air supply to carefully remove any dust. Never use objects for cleaning. or Exchange the signal cable.
Change the source or use appropriate cables.
page 33 of 40EXBOX.64 Manual - Version 2.0
CHAPTER 6: Troubleshooting and Maintenance

Maintenance

To clean the device, use a soft, dry cloth. To protect the surface, avoid using cleaning agents.
NOTE
The device should be disconnected from the power supply during the cleaning process.
page 34 of 40 EXBOX.64 Manual - Version 2.0
CHAPTER 6: Troubleshooting and Maintenance
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page 35 of 40EXBOX.BLDS Manual - Version 1.2

CHAPTER 7: Technical Data

CHAPTER 7: Technical Data
Dimensions
• Width 140 mm
• Height 42 mm
• Depth 146 mm
Weight
• 0.8 kg
Power Consumption
• 5 W (typical)
Power Supply
• 2 x Hirose socket (HR10)
• 9 V - 24 V DC (external)
WARNING
The connected power supply must provide a current limiting to a maximum of 2.5 A.
Environmental Conditions
• Operating temperature +5°C up to +45°C
• Relative humidity: 10% - 80%, non condensing
MADI Port BNC coaxial (BNC/SC version)
• 2 x BNC socket (input / output)
• Impedance: 75 Ω
• 0.3 V up to 0.6 V (peak to peak)
page 36 of 40 EXBOX.64 Manual - Version 2.0
MADI Port SC optical
• 1 or 2 x SC socket FDDI (input / output)
• ISO/IEC 9314-3
• Wave length 1310 nm
• Multi-Mode 62.5/125 or 50/125
Sample Rate
• 44.1 / 48 / 88.2 / 96 / 176.4 / 192 kHz ± 12.5 %
MADI Format (I/O)
• 48k Frame, 96k Frame
• 56 channel, 64 channel
• S/MUX 2/4
USB Port
• USB 2.0, type Mini B
CHAPTER 7: Technical Data
page 37 of 40EXBOX.64 Manual - Version 2.0

Appendix A - Wiring Sketches

Appendix A - Wiring Sketches

Hirose HR10 (DC PSU)

Pin Signal
1 2
1 DC +
4 3
2 DC +
3 DC -
4 DC -
NOTE
To ensure proper operation all pins should be connected.
Ground is connected with the chassis of the plug (safety class 1).
page 38 of 40 EXBOX.64 Manual - Version 2.0

Index

Index
A
Accessory ........................... 18
B
BOX.MOUNT XL ................. 18
C
Conformity & Certificates
CE ................................... 15
RoHS .............................. 15
WEEE ............................. 15
Contact ............................... 16
Contents ............................. 16
Conventions ......................... 5
D
Defective Parts/Modules .... 12
Dimensions ........................ 36
E
Environmental conditions ... 19
F
First Aid .............................. 11
I
Intended Operation ............. 13
M
MADI formats ...................... 7
P
Power supply ....................... 7
R
Range Extension ................ 31
S
Sample Rate ...................... 37
Scaling Factor .................... 25
Single-/Multi-mode ............. 17
Sketch
Hirose HR10 (DC PSU) .. 38
Support .............................. 32
T
Technical data .................... 36
Troubleshooting ................. 32
U
Updates .............................. 12
W
Warranty ............................. 14
page 39 of 40EXBOX.64 Manual - Version 2.0
DirectOut GmbH T: +49-3727-5665-100
Leipziger Strasse 32 09648 Mittweida Germany
F: +49-3727-5665-101 www.directout.eu
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