Direct Airscale PILATUS PC 9 Technical Instructions

Direct Airscale
scale model
Code : 3642
TECHNICAL INSTRUCTIONS
May change without notice
PILATUS PC 9
1.80m 1.68m
2
3.7kg
ASYMM
4.8kg
install Kit
YES
install Kit
YES
SERVOS
Ailerons
Rudder + wheel
Elevator
Flaps
Retract
Gas or bec
1
CONGRATULATIONS.
ank you for choosing a Direct Airscale model. If you have any problems do not hesitate to consult our website. Especially the section CLUB DA (Direct Airscale club) for each plane where you will nd
information. You also can consult me directly by phone but try to be a maximum shorter . ank you. You also can participate in the interaction you’ll nd at general chapter CLUB DA.
Our PILATUS PC 9 is presented in a black and gold livery military parade, held by the Swiss and Bulgarian armies among others. It is a light aircra that we have equipped a tricycle me­chanical retracts. A kit for the installation of an electric motor is provided. It is naturally sta­ble with wings in the format “hang” rectangular double dihedral tailplane and rejected very rear of the fuselage. Proudly camped on its tricycle landing gear, it is pleasant to look at and fun to drive. Quite presentable in meetings warbird or interclub. In all modesty is a must 1.80m that will feel. To respect the genuine our model PC9 is equipped with aps that this type of wing al­lows to train the reactions induced by the output of the landing aps. e aps are slot eect which enhances their sweetness and power liing. All characteristics that should take a lot of votes.
WARNING
If you are inexperienced with basic r/c ight we strongly recommended you contact the nearest model aircra club. Experienced members will help you to install additional accessories to put your aircra airworthy. e club will ensure your training and you will avoid ying illegally and destroy your aircra from the rst ight.
ADDITIONAL ITEMS REQUIRED.
• Propulsion set depending your choice : gas or electric.
• Radio set minimum 4 channels.
• 4 servos.
• Propeller.
• Electric lipo pack or Ni-Mh.
• Switch or Bec controller and fuse.
TOOLS AND SUPPLIES.
• ick cyanoacrylate glue.
• 30 minute epoxy.
• Electric drill.
• Assorted drill bits.
• Modelling knife.
• Straight ruler.
• Miscellaneous sandpaper.
• 90° builder’s triangle.
• Wire cutters.
• Tape & T-pin
• A set of small keys 6 section
• A set of screw drivers
KIT CONTENTS.
• Light and rigid balsa and plywood construc­tion
• Fuselage and wings built and Oracover ® cov­ered
• Decoration and lettering print on cover
• Painted clear canopy
• 2 Pilots included
• 2 dash boards
• Rigid wire landing gear
• Mechanical retracts included (3 wheels)
• Controlled front wheel
• Spinner
• Fiber cowl
• Methanol engine installation kit (tank, motor
mount, ...)
• Electric motor installation kit (part wooden lipo kit ...)
• All mounting hardware , screws , ttings , linkages , ...
• English mounting instructions with photos
• Country translations send beside
2
TIPS FOR ASSEMBLY
To prevent damage to the coating cover your workbench with a cloth or blanket. Do not pull on the packaging you may be too much pressure and break your plane. Carefully unpack the wings and fuselage us­ing scissors or a cra knife. Open aware of hardware apart and sort all parts in order to understand who goes where. Store in a se­ries of independent small boxes. When you work, do not let scews, miscellaneous hard­ware, accessories and tools below dierent parts of your aircra. Check constantly. Be­fore gluing carefully prepare all the parts, try them and if needed dig slots a bit more. Work slowly and read many time techni­cal instructions to be sure to understand all tricks.Repeat gestures before using glue. If overows do not use acetone on coatings and plastics. Oen simply wipe with a paper towel.
Drill your 45° holes about 2mm before the edge. Be careful not to cross! Cut hinges taking into account the thickness of the wing. Introduce all hinges. e hinges must be pressed closer, gently so that the oset is reasonable. To check the alignment of the 3 hinges use simply your eye. If you need to reduce the oset just push a bit more. Flaps are manipulated to test the exibility of op­eration. Monitoring the orientation of the hinge pins to be perpendicular to the rota­tional movement.
HINGING THE FLAPS.
To ensure the mobility of aps we planned cylindrical hinges. e trick is that these hinges are installed at 90°mean 45°on each side. See photos. at way when you leave the aps deport these hinges and shutters create a slot eect that brings the li in ad­dition to limiting the braking eect of tur­bulence aps and thus repel the stall speed.
INSTALLING HINGES GENERAL.
All hinges are pre-installed but not glued. Before removal for sizing carefully locate all positions with a ballpoint pen not to create a gap for the collage.Note the middle hinge so that the same amount is depressed in both parties. Plant may also serves as a needle stop which provides the necessary play and exibility. If you use the cyano coat once all the hinges with a veil of cyano.
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Hinge.
Paste all hinges on the xed parts (wings, tail). Aer a reasonable period of time depend­ing on the glue used permanently installed mobile appendages ensuring that there is a slight clearance for free movement of fric­tion . During drying maneuver the pieces to make sure everything runs smoothly. If epoxy clean the excess glue with paper. Do not use acetone.
HINGING THE ELEVATORS.
Proceed as described at general, then check the edge ns are aligned and move free. See below pictures.
HINGING THE RUDDER.
Proceed as described at general, then check the edge ns are aligned and move free. See below pictures.
HINGING THE AILERONS.
Proceed as described at general, then check the ns are aligned wingtip and move free. See below pictures.
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AILERONS CONTROL HORN.
Aileron control horn : See below pictures.
2 sets.
M3x40mm
CONTROL HORN
M3 SCREW.
Ep oxy.
Aluminum washer.
ELEVATOR CONTROL HORN.
Install the elevator control horn using the same method as same as the aileron control horns.
2 sets.
M3 Lock nut.
18mm
Wing bottom.
Aluminum washer.
Ep oxy.
Control horn M3
Aluminum washer.
Horizontal
Stabilizer.
Aluminum washer.
Horizontal
Stabilizer.
M3x45mm
Ep oxy.
Elevator.
M3 Lock nut.
Ep oxy.
Aileron control horn.
Aileron
FLAP CONTROL HORN.
Repeat the process for the ap control horn.
Flap control horn.
18mm.
Elevator control horn.
5
RUDDER CONTROL HORN.
ENGINE MOUNT INSTALLATION.
Using the same techniques used aileron control horn. See picture below.
2 sets.
M3x45mm
Control horn M3
Aluminum washer.
Ep oxy.
See below pictures. Make yourself the tem­plate of your engine on paper.
.
M4x30mm
Mark and drill 4 holes for engine mount. Insert 4 blind nuts to rewall.
read locker glue.
Fuselage
Aluminum washer.
Fuselage
18mm
Rudder
M3 Lock nut.
Ep oxy.
Rudder.
INSTALLING THE STOPPER
ASSEMBLY.
Rudder control horn.
1) Using a modeling knife, carefully cut o the rear portion of one of the 3 nylon tubes leaving 1/2” protruding from the rear of the stopper. is will be the fuel pick up tube.
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2) Using a modeling knife, cut one length of silicon fuel line. Connect one end of the line to the weighted fuel pick up and the other end to the nylon pick up tube.
Important: When the stopper assembly is installed in the tank, the top of the vent tube should rest just below the top surface of the tank. It should not toch the top of the tank.
3) Carefully bend the second nylon tube up at a 45º angle. is tube is the vent tube.
4) Test t the stopper assembly into the tank. It may be necessary to remove some of the ashing around the tank opening using a modeling knife. If ashing is present, make sure none falls into the tank.
5) With the stopper assembly in place, the weighted pick-up should rest away from the rear of the tank and move freely inside the tank. e top of the vent tube should rest just below the top of the tank. It should not touch the top of the tank.
6) When satised with the alignment of the stopper assembly tighten the 3 x 20mm ma­chine screw until the rubber stopper expands and seals the tank opening. Do not over­tighten the assembly as this could cause the tank to split.
FUEL TANK INSTALLATION.
Vent tube.
Fuel pick up
tube.
Glow Engine.
You should mark which tube is the vent and which is the fuel pickup when you attach fuel tubing to the tubes in the stopper. Once the tank is installed inside the fuselage, it may be dicult to determine which is which.
Fuel fill tube.
Carefully use a lighter or heat gun to per­menently set the angle of the vent tube.
C/A glue.
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Fuel tank.
C/A glue.
MOUNTING THE ENGINE.
1) Install the pushrod housing through the predrilled hole in the rewall and into the servo compartment. e pushrod housing should protrude 1/4” out past the front of the rewall. Make a Z-Bend 1/4” from one end of the plain wire pushrod.
2) Place your engine onto the engine mount. Adjust the engine is centered of the adges of the engine case.
3) When you are satised with the alignment, mark the location of the engine mounting.
4) Remove the engine. Using an drill bit, drill the mounting holes through the engine mount at the four location marked.
Vent tube.
Fuel pick up tube.
Fuel ll tube.
Blow through one of the lines to ensure the fuel lines have not become kinked inside the fuel tank compartment. Air should ow through easily.
150mm
4.2mm diameter.
5) Bolt the engine to the engine mount using the four machine screws. Double check that all the screws are tight before proceeding.
6) Attach the Z-Bend in the pushrod wire to the throttle arm on the carburetor.
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