Dion-Ag F41 Operator's Manual

F41

05/12/14

Operator’s Manual

Forage Harvester

Manual No. F4112E952 V1.2

DION-AG INC. LIMITED WARRANTY TERMS AND CONDITIONS

Covered by Warranty – Under the warranty, Dion-Ag guarantees its new machinery and/or equipment to

be free of defects, both in workmanship and material, for a period of one (1) year from the time of delivery by the dealer. Dion-Ag Inc. will repair or replace, at its discretion and without charge for service parts or labour, any defective part of the equipment on condition that the machinery and/or equipment has been operated in accordance with the instructions contained in the Dion-Ag Inc. Operator’s Manual.

Not covered by Warranty – This warranty does not cover: (1) service parts and labour needed to maintain the unit; and (2) the replacement of parts due to normal wear and tear. The owner is responsible for

these items. Some examples of maintenance and normal wear parts are: oil, lubricants & other uids, belts,

knives, clutch and clutch discs, roller chain, paddles, etc. Dion-Ag Inc. is not responsible for depreciation or damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, lack of proper protection during storage, vandalism, the elements, collision or accident.

Securing Warranty Service – To secure warranty service, the purchaser must report the machinery and/ or equipment defect to an authorized dealer and request warranty service within the applicable warranty terms.

Owner’s Obligation – It is the responsibility of the Owner to transport the equipment to the service shop of an authorized Dion-Ag Dealer or to reimburse the dealer for any travel or transportation expense involved

in fullling this warranty. This warranty does NOT cover rental of replacement equipment during the repair period, loss of prots, or other commercial loss, and any or all incidental or consequential damages, over-

time labour charges and/or freight charges for replacement parts.

Limitations of This Warranty – No agent, employee or representative of Dion-Ag Inc. has the authority to

amend, or modify, in any manner whatsoever, the terms of the present warranty. The express warranties

herein contained exclude all other express, implied or statutory warranties. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES INCLUDING THE WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR ANY PARTICULAR PURPOSE.

Right to Inspect – Dion-Ag and its authorized agents reserve the right to inspect the purchaser’s Dion-Ag product to determine if a defect in material or workmanship exists prior the commencement of any covered repairs. It is the purchaser’s responsibility to ensure availability and/or delivery of the product to Dion-Ag for the purpose of inspection.

Right to Make Design Changes – Dion-ag reserves the right to make changes in the design and other changes in its products at any time and from time to time without notice and without incurring any obligation of its part to modify, improve or add to products previously ordered from Dion-Ag and sold or shipped by Dion-Ag.

Liability – Dion-Ag Inc. shall not be liable, if, during the use of the machinery and/or attachment, the secu-

rity guards have been removed, modied, or have not been properly maintained.

The Warranty shall not apply if the instructions mentioned in this manual have not been followed comple-

tely and correctly. Nor will the warranty apply if the owner or any third party modies the machine without Dion-AG’s knowledge and/or authorization. Every purchaser, when buying a Dion-Ag machine, agrees and

undertakes to use and operate the machinery and its component parts safely, and in accordance with all applicable laws, and in accordance with the Operator’s Manual. Furthermore, the purchaser agrees and accepts to indemnify and hold harmless Dion-Ag for all losses and damages to any person or property resulting from the purchaser’s non-compliance with the terms and conditions of this warranty. Each purchaser further agrees to bring the warranty to the attention of any subsequent purchaser, and to obtain agreement therein as a condition of resale or transfer.

Manual no. F4112E952 V1.2

FORAGE HARVESTER F41

TO OUR CUSTOMER

We appreciate your condence in Dion Farm Equipment and thank you for your trust. In preparing

this manual, we hope we have furnished you with a valuable tool for operating and maintaining

this ne machine. Use this manual as your guide. Practicing the instructions given here will result

in many years of dependable service from your machine.

Your dealer can give you assistance with parts and specially trained personnel to assist you in

repair and maintenance.

Call your dealer if you need any assistance or information.

Manual no. F4112E952 V1.2

TABLE OF CONTENTS

SPECIFICATIONS ....................................................................................................................................... 7

SERIAL NUMBER LOCATION .................................................................................................................. 9

CHECK LIST .............................................................................................................................................. 10

PRE-SEASON CHECKS ..................................................................................................................... 10

DAILY CHECKS .................................................................................................................................. 11

FOREWORD .............................................................................................................................................. 12

TO OUR CUSTOMER ........................................................................................................................... 12

THIS MANUAL SHOULD REMAIN WITH THE MACHINE WHEN SOLD ............................................ 12

WARRANTY INFORMATION ................................................................................................................ 12

WARRANTY ON THE METAL DETECTOR .......................................................................................... 12

SAFETY ................................................................................................................................................ 12

SAFETY RULES ........................................................................................................................................ 13

SAFETY ALERT SYMBOL .................................................................................................................... 13

FOLLOW A SAFETY PROGRAM ......................................................................................................... 13

A WORD TO THE OPERATOR ............................................................................................................. 13

PTO OPERATION ................................................................................................................................. 15

MANDATORY STOPPING PROCEDURE ............................................................................................ 15

GUARDS AND SHIELDS ...................................................................................................................... 16

SAFETY SIGN LOCATION ........................................................................................................................ 17

DELIVERY .................................................................................................................................................. 22

MATERIAL OR EQUIPMENT SUPPLIED WITH THE MACHINE ......................................................... 22

MATERIAL SUPPLIED SEPARATELY WITH THE MACHINE .............................................................. 22

HARVESTERS ARE SHIPPED TO OPERATE AS FOLLOWS ............................................................. 22

OPTIONAL EQUIPMENT CHOICES .................................................................................................... 22

MANUAL JACK ..................................................................................................................................... 22

ASSEMBLING INSTRUCTIONS ................................................................................................................ 23

RECEIVING YOUR FORAGE HARVESTER ........................................................................................ 23

PREPARING THE FORAGE HARVESTER .......................................................................................... 23

INSTALLING THE CONTROL BOX ...................................................................................................... 23

CONNECTING THE POWER-TAKE-OFF (PTO) .................................................................................. 25

INSTALLING THE STANDARD SPOUT ............................................................................................... 26

INSTALLING THE 12” (30 cm) SPOUT EXTENSION ........................................................................... 27

INSTALLING THE 24” (60 cm) SPOUT EXTENSION ........................................................................... 29

HOW TO MAKE THE ELECTRICAL CONNECTIONS ON THE SPOUT .............................................. 31

INSTALLING MUDGUARDS OVER TANDEM WHEELS ...................................................................... 32

INSTALLING AN ATTACHMENT ON THE FORAGE HARVESTER ..................................................... 33

INSTALLING THE RECUTTER BAR ASSEMBLY FOR CORN CROP ................................................. 35

INSTALLING THE GRAIN PAN AND FRONT RUBBER PAD ASSEMBLY FOR CORN CROP ........... 35

INSTALLING A LIGHT ON THE SPOUT DEFLECTOR ........................................................................ 36

INSTALLING THE INSPECTION LIGHT ............................................................................................... 37

ASSEMBLING INSTRUCTIONS - LIQUID INCORPORATION SYSTEM ................................................. 38

ASSEMBLING INSTRUCTIONS - MANUAL QUICK-DISCONNECT HITCH ........................................... 42

ASSEMBLING INSTRUCTIONS - ELECTRIC QUICK-DISCONNECT HITCH ......................................... 43

ASSEMBLING INSTRUCTIONS - DRAW BAR EXTENSION ................................................................... 45

ASSEMBLING INSTRUCTIONS - TRANSPORT LIGHTS ........................................................................ 47

CORN CRACKER INSTALLATION INSTRUCTIONS ............................................................................... 48

Manual no. F4112E952 V1.2

TABLE OF CONTENTS

PARTIAL DISMANTLING OF THE CORN CRACKER FOR HAY CROP ................................................. 63

PARTIAL reassembling OF THE CORN CRACKER FOR CORN CROP ................................................ 70

OPERATING INSTRUCTIONS .................................................................................................................. 75

OPERATION TIPS ................................................................................................................................ 75

BREAK-IN SPEED ................................................................................................................................ 75

BOLT TORQUE SPECIFICATIONS ...................................................................................................... 75

METAL DETECTOR .............................................................................................................................. 75

STOPPING THE MACHINE .................................................................................................................. 75

TRANSPORTATION ON PUBLIC ROADS ........................................................................................... 75

PREPARING FOR FIELD OPERATION ............................................................................................... 76

HITCHING THE FORAGE HARVESTER TO THE TRACTOR ............................................................. 76

ADJUSTING THE ATTACHMENT GROUND CLEARANCE ................................................................. 77

STARTING UP ...................................................................................................................................... 77

INFORMATION ON THE METAL DETECTOR ..................................................................................... 77

DAILY CHECKS ON THE METAL DETECTOR .................................................................................... 78

INITIALIZING THE METAL DETECTOR ............................................................................................... 79

STOPPING THE MACHINE .................................................................................................................. 79

STARTING OPERATION ...................................................................................................................... 80

THE CONTROL BOX ............................................................................................................................ 80

EMERGENCY STOP ............................................................................................................................ 80

WHAT TO DO WHEN THE MACHINE DETECTS A FERROUS METAL .............................................. 81

WHAT TO DO IF MATERIAL ACCUMULATION OCCURS (CLOGGING) ............................................ 81

HOW TO BY-PASS THE METAL DETECTOR ...................................................................................... 82

SHEAR BOLT ........................................................................................................................................ 83

PRESSURE AND FLOW CHARTS FOR STANDARD NOZZLE .......................................................... 84

HOW TO OPERATE THE LIQUID INCORPORATION SYSTEM ......................................................... 84

PRESSURE ADJUSTMENT ................................................................................................................. 84

DETECTION SYSTEM FOR SAFETY BOLT BREAKAGE OR FRICTION CLUTCH SLIPPAGE ON THE CUTTER HEAD TRANSMISSION SHAFT

............................................................................. 85

LUBRICATION ........................................................................................................................................... 87

HYDRAULIC CIRCUIT ........................................................................................................................ 87

POWER-TAKE-OFF (PTO) ................................................................................................................. 87

LUBRICATION CHART ....................................................................................................................... 87

CHAINS ............................................................................................................................................... 87

GEAR BOX LUBRICATION ................................................................................................................. 87

CORN CRACKER LUBRICATION ...................................................................................................... 94

ADJUSTMENTS - MAINTENANCE ........................................................................................................... 96

WHEEL POSITIONING ......................................................................................................................... 96

GROUND CLEARANCE ....................................................................................................................... 97

DISMANTLING AND REASSEMBLY OF THE POWER-TAKE-OFF (PTO) ROTATING GUARDS ...... 97

FORAGE HARVESTER DRAW BAR .................................................................................................... 98

FEED ROLL BALANCING SPRINGS ................................................................................................... 98

UPPER FEED ROLL CHAIN TENSION ................................................................................................ 99

LOWER FEED ROLL CHAIN TENSION ............................................................................................... 99

STRAW CHOPPING ............................................................................................................................. 99

BALANCING SPRINGS ........................................................................................................................ 100

UPPER ROLL ADJUSTING BOLTS ...................................................................................................... 101

SPOUT WEAR PLATE .......................................................................................................................... 101

Manual no. F4112E952 V1.2

TABLE OF CONTENTS

MAGNETIC DRAIN PLUGS .................................................................................................................. 101

FEED ROLL STOPPING SYSTEM ....................................................................................................... 102

FAN BELT TENSION............................................................................................................................. 103

FAN AND TRANSMISSION BELT REPLACEMENT ............................................................................. 103

CORN CRACKER BELT TENSION ...................................................................................................... 104

CORN CRACKER BELT REPLACEMENT ........................................................................................... 105

TRANSMISSION BOX BELTS .............................................................................................................. 106

REVERSE, NEUTRAL AND FORWARD SPEEDS POSITIONS .......................................................... 106

ANGLE DRIVE TRANSMISSION BOX SHEAVE .................................................................................. 107

FAN ADJUSTMENT .............................................................................................................................. 108

KNIFE ADJUSTMENT ........................................................................................................................... 110

KNIFE GRINDING ................................................................................................................................. 111

KNIFE REPLACEMENT ........................................................................................................................ 113

KNIVES & SHEAR BAR GENERAL INFORMATION ............................................................................ 11 3

SHEAR BAR ADJUSTMENT ................................................................................................................ 114

DAILY ADJUSTMENT ........................................................................................................................... 114

REPLACEMENT AND INITIAL ADJUSTMENT OF THE SHEAR BAR ................................................ 115

CUTTING LENGTH SELECTION ......................................................................................................... 116

PROCEDURE FOR CHANGING THE CUTTING LENGTH ................................................................. 117

SMOOTH FEED ROLL CLEANER ADJUSTMENT ............................................................................... 117

MAINTENANCE PROCEDURE FOR THE CUTTER HEAD BOTTOM PLATE ASSEMBLY ................ 118

CORN CRACKER SHEAVE ALIGNMENT ............................................................................................ 119

CORN CRACKER Q.D. BUSHINGS ..................................................................................................... 120

CORN CRACKER LOWER ROLL BEARINGS ..................................................................................... 120

CORN CRACKER UPPER ROLL BEARINGS ...................................................................................... 122

CORN CRACKER LOWER ROLL HALF BOTTOM PLATE .................................................................. 124

CORN CRACKER LOWER ROLL PROTECTOR ................................................................................. 124

CORN CRACKER ROLL SCRAPER .................................................................................................... 125

UPPER CORN CRACKER ROLL “ZERO” POSITION ADJUSTMENT ................................................. 126

UPPER CRACKER ROLL PRESSURE AND GAP ADJUSTMENT ...................................................... 127

CORN CRACKER INITIAL START UP ADJUSTMENT ......................................................................... 128

LIFTING THE ATTACHMENT ............................................................................................................... 128

LIFTING ARMS ..................................................................................................................................... 128

STONE CARRIAGE ADJUSTMENT .................................................................................................... 129

STONE REPLACEMENT ...................................................................................................................... 129

CUTTER HEAD SENSOR ADJUSTMENT ........................................................................................... 130

FEED ROLL SHAFT SENSOR ADJUSTMENT .................................................................................... 130

PTO FRICTION CLUTCH ADJUSTMENT (OPTION) ........................................................................... 131

VENTING THE CLUTCH ...................................................................................................................... 132

CLUTCH DISMANTLING PROCEDURE .............................................................................................. 133

CLUTCH ASSEMBLY PROCEDURE .................................................................................................... 134

CLUTCH TORQUE SETTING ............................................................................................................... 135

TRANSMISSION CLUTCH LEVER POSITION SENSOR .................................................................... 136

STORAGE .................................................................................................................................................. 138

METAL DETECTOR DIAGNOSTIC SHORT PROCEDURE ...................................................................... 139

«LED» DISPLAY ON METAL DETECTOR ................................................................................................ 140

TROUBLESHOOTING ............................................................................................................................... 141

Manual no. F4112E952 V1.2

SPECIFICATIONS

Specifications and design are subject to change without notice

and without liability therefore.

WEIGHT (with 31 X 13.5 X 15” TERRA RIB tires)

with metal detector ..................................................................................... 5280 lbs (2400 Kg)

without metal detector ................................................................................ 5230 lbs (2380 Kg)

DIMENSIONS

Overall width:

with 31x13.50 tires - 15 Terra Rib 142” (361cm) with 31x15.50 tires - 15 Terra Grip 150” (381 cm)

length ...........................................................................................................228” (579 cm)

height ...........................................................................................................129” (328 cm)

ANGLE DRIVE TRANSMISSION

540 or 1000 RPM (buyer’s choice)

MAIN TRANSMISSION

forward-neutral-reverse with torque limiter three lengths of cut

OPERATING CAPACITY

540 RPM to 730 RPM - 90 to 135 HP 1000 RPM to 815 RPM - 90 to 180 HP 1000 RPM to 1033 RPM - 160 to 300 HP

ELECTRICAL CONTROLS

transmission

spout (240˚ rotation) deector

CUTTER HEAD

12 helicoidal knives

24” (61 cm) wide 22” (56 cm) diameter speed: 815 to 1033 RPM

TIRES AND SINGLE WHEELS

31 X 13.5 X 15” TERRA RIB

16.5 X 16.1 - 8 ply DYNA RIB

TIRES AND TANDEM WHEELS

31 X 3.50 - 15 TERRA RIB 31 X 15.50 - 15 HIPPO

Manual no. F4112E952 V1.2

SPECIFICATIONS

Specifications and design are subject to change without notice

and without liability therefore.

STANDARD EQUIPMENT

Hydraulic lift control Hydraulic tongue control

Cutting edges of the cylinder knives with tungsten carbide treatment Built-in grinder Transmission, spout and deector electrical controls Double sprocket wheel for lengths of cut: 26 teeth for 3/8” (9.5 mm) standard upon delivery and 34 teeth for 1/2” (13 mm)

Shear bar adjustment on one side 240o rotation spout

OPTIONAL EQUIPMENT

Metal detector

Spout extension (12” or 24”) (30 or 60 cm)

Single wheels or tandem wheels

Double sprocket wheels for lengths of cut: 17 teeth for 1/4” (6.35 mm) Deector light

Inspection light Manual (cord) quick-disconnect hitch Electrical heavy-duty quick-disconnect hitch

Liquid incorporation system

Recuperation grain pan Recuter bar (for corn only)

Corn Cracker Draw Bar Hooker Draw Bar Extension

OIL CAPACITY

Angle drive transmission: 1.8 imperial gallons - 2.0 US gallons - 8 liters Main transmission: 0.88 imperial gallon - 1.1 US gallons - 4 liters

Manual no. F4112E952 V1.2

SERIAL NUMBER LOCATION

For your convenience, write down in full in this manual both the model and serial numbers of your machine, as shown on the name plate illustrated below. Always mention both the model and the serial numbers when ordering parts or regarding any other correspondence referring to your machine.

Write down your number here:

MODEL NO. SERIAL NUMBER

D.F.E BOI

. I

C. RI A

ND Q

M ODEL

NO.

PA R /

ERI

AL N

E IN CANADA

RIGHT

REAR

DION-AG INC.

BOISBRIAND QUE.

MODEL NO.

MADE IN CANADA

Dion-Ag Inc.

SERIAL NO.

LEFT

FRONT

Manual no. F4112E952 V1.2

PRE-SEASON CHECKS

Check condition of knives and shearbar. Check that knives and shearbar are set at zero clearance.

Check tension of belts and chains. Make sure sheaves and sprockets are correctly

aligned.

Check all adjustable components for correct setting. Make sure adjustments are correctly done (fan, etc)

Check tire pressure. See specications.

Check wheel rim bolt torque. See Specications.

Perform complete lubrication and servicing of the machine. Make sure all grease ttings are in place and taking grease properly. Check gearbox and transmission uid levels.

Look for loose or missing bolts and parts.

Run the machine in a stationary position at half-speed for a short period of time. Shut off tractor engine. Make sure all moving parts have stopped, then inspect

bearings for over-heating, excessive wear, or loose anges and lock collars.

CHECK LIST

Check metal detection system for proper operation (if installed on machine). Always

service metal detector when tractor engine is switched off.

Make sure the proper operating adjustments have been made for current crop conditions.

Make sure SMV emblem (Slow Moving Vehicle) is in good condition and visible.

Make sure all safety shields are installed. Review Safety Precautions.

Check parts for wear (paddles, fan bottom, spout liner, etc.).

Manual no. F4112E952 V1.2

DAILY CHECKS

Check metal detection system. Always check metal detector system after tractor engine has been shut off.

Remove all crop residue and wipe off oil and dirt.

Lubricate and service the machine according to the Servicing section.

Check tension of belts and chains. Check all sheaves and sprockets for correct

alignment.

Check tire pressure. See Specications.

Make sure harvester is hooked to tractor correctly, and that the safety chain is safely installed. Make sure all controls are operable.

Sharpen knives and adjust shearbar once or twice a day.

CHECK LIST

Manual no. F4112E952 V1.2

FOREWORD

TO OUR CUSTOMER

The following pages and illustrations are printed to help supply you with the knowledge to better operate and service your Dion Forage Harvester.

Any piece of equipment needs, and must have a certain amount of service and maintenance to keep it in top running condition. We have attempted to cover all the adjustments required to t most conditions; however, there may be times when special

care must be taken to t a condition.

Study this operator’s manual carefully and become acquainted with all the adjustments and operating procedures before attempting to operate your new equipment. Remember, it is a machine and it has

been designed and tested to do an efcient job in

most operating conditions and will perform in relation to the service it receives.

If special attention is required for some conditions, ask your Dion Dealer; its Parts and Service department will be glad to help and answer any questions on the operation and service of your new machine.

THIS MANUAL SHOULD REMAIN WITH THE MACHINE WHEN SOLD

This manual was prepared from the latest product information available at publication time. The Company reserves the right to make changes at any time without notice.

WARRANTY INFORMATION

The warranty for this machine is located at the beginning of this manual.

If the Forage Harvester is used with an attachment from another manufacturer, the warranty is limited to the Forage Harvester.

You, the equipment purchaser, shall assume charges for service calls or transportation of equipment to and from the location of servicing Dion dealer.

WARRANTY ON THE METAL DETECTOR

Because of its limitations, the metal detector cannot

and must not be expected to be a full proof device.

WARRANTY COVERAGE DOES NOT EXTEND TO CONSEQUENTIAL DAMAGES.

SAFETY

The safety of the operator is one of the main concerns in designing and developing a new Forage Harvester. Designers build in as many safety features as possible. However, every year accidents occur which could have been avoided by a few seconds thought and a more careful approach to handling farm machinery and implements.

Read and implement the safety instructions detailed in the safety section of this manual.

The Safety section of your Operator’s manual is intended to point out some of the basic safety situations which may be encountered during the normal operation and maintenance of your Forage Harvester, and to suggest possible ways of dealing with

these situations. This section is NOT a replacement

for other safety practices featured in other sections of this book.

Manual no. F4112E952 V1.2

SAFETY RULES

SAFETY ALERT SYMBOL

The symbol above calls your attention to instructions concerning your personal safety. It is found throughout the man-

ual as well as on the machine to point out specic hazards

and ways to avoid them. Always follow the instructions to minimize the risk of personal injury or death.

DANGER, WARNING AND CAUTION

Whenever you see the words and symbols shown below, used in this manual and on decals, you MUST take note of their instructions as they relate to personal safety.

DANGER: This symbol together with the word DANGER indicates an imminently hazardous situation that, if not avoided, will result in DEATH OR VERY SERIOUS INJURY.

WARNING: This symbol together with the word WARNING indicates a potentially hazardous situation that, if not avoided, could result in DEATH OR SERIOUS INJURY.

CAUTION: This symbol together with the word CAUTION is used to indicate a potentially hazardous situation that, if not avoided, may result in MINOR INJURY.

IMPORTANT: The word IMPORTANT is used to identify special instructions or procedure which, if not strictly observed, could result in damage to, or destruction of the machine, process or its surroundings.

NOTE: The word NOTE is used to indicate points of particu-

lar interest for a more efcient and convenient service and

operation of the machine.

DECALS:

WARNING: DO NOT remove or obscure Danger, Warning, Caution or Instruction Decals that are not readable or are missing. Replacement decals are available from your Dealer in the event of loss or damage. The actual location of these Safety Decals is illustrated on pages 17 to 21.

FOLLOW A SAFETY PROGRAM

For safe operation of a Forage Harvester, you must be a

qualied and authorized operator. To be qualied, you must

read and understand the written instructions supplied in this Operator’s Manual, have training, and know the safety rules and regulations for the job.

Some regulations specify that no one under the age of 16 years, for example, may operate power machinery. This includes tractors. It is your responsibility to know what these regulations are, and obey them, in the operating area or situation.

These will include, but are not limited to, the following instructions for proper operation:

WARNING: An operator should not use alcohol or drugs which can change his alertness or coordination. An operator on prescription or “over the counter” drugs needs medical advice on whether or not he or she can operate machines

A WORD TO THE OPERATOR

It is YOUR responsibility to read and understand the safety section in this manual before operating your tractor. You must

follow these safety instructions that take you step by step through your working day.

In reading this section, you will note that illustrations have been used to highlight certain situations. Each illustration is numbered and the same number appears in the text in parenthesis.

Remember that YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Study the features in this manual and make them a working part of your safety program.

Think SAFETY! Work SAFELY.

WARNING: In some of the illustrations used in this Operator Instruction Book, panels or guards may have been removed for clarity. Never operate the machine without these components in position. If the removal of panels or guards is necessary to make a repair, they MUST be replaced before operation.

Manual no. F4112E952 V1.2

SAFETY RULES

•

Disengage the PTO and shut off engine before

leaving the operator’s seat for refueling, lubricating or adjusting the machine.

• Always use a hitch pin large enough for the load

to be transported with a safety lock between the tractor and the Forage Harvester and between the Forage Harvester and the Forage Box, anytime the machine is moved.

• The tractor engine ignition key must be removed

each time the operator leaves the tractor.

• Wear appropriate clothing, safety boots or shoes.

Do not operate the machine when visibility is bad, or during night, in poor lighting.

• When driving on a public road, or on hilly land

you must remove the electrical box ignition key and put the locking pin in the stop pawl of the quick-disconnect hitch to prevent unlocking. This locking pin should also be used for the manual quick-disconnect hitch.

• Attach a safety chain of at least 20,000 lbs (9071 Kg) capacity for transportation.

• Never hook a loaded trailer behind a Forage Har-

vester when travelling on public roads.

• Keep children away from the machine at all times.

Maximum traveling speed of a forage harvester should not exceed 20 mph (34 km/h).

• Carefully read all safety signs applied on the machine. If they are damaged, replace them immediately.

• If a feeding or throwing mechanism should become jammed, never attempt to unblock it or remove any material when the machine is in motion or the tractor engine running.

• Never manually feed the Forage Harvester.

• When making a metal detection test, stop the PTO and the tractor engine, then wait until all

mobile parts are stopped.

• Never operate a Forage Harvester without rst

having installed an attachment.

• Never remove guards or make adjustments while

the machine or tractor engine is running.

• Never attempt to check or adjust chains while the

machine is running.

• Make sure all rotating parts are stopped and the tractor engine is turned off before cleaning the machine throat.

• Never park the Forage Harvester in its transport position. Lower the attachment to the ground rst.

• Before starting the tractor engine, make sure

all guards, shields, and doors are in place and properly secured and check the machine thoroughly for possible loose parts or bolts and tighten them.

• When knives are being readjusted, a piece of

wood should be used to immobilize the cutting head.

• Never stand underneath the forage harvester deector or forage path when the machine is running. Put the discharge toward the forage

box.

• Always pick-up tools after performing any adjustment.

• Never allow riders on any part of a machine.

• Block elevated components before servicing

equipment.

• Do not unhook a farm wagon when the land is slopping down, or service the machine without

rst blocking wheels.

• Never lubricate or clean any part while the ma-

chine or tractor engine is running.

• Keep hands and body out of hitch area when

attaching towing vehicle.

WARNING: Hydraulic uid under pressure

can penetrate the skin or eyes and cause serious personal injury, blindness or death. Fluid leaks, under pressure, may not be visible. Use

a piece of cardboard or wood to nd leaks.

DO NOT use your bare hand. Wear gloves and

safety goggles for eye protection. If any uid is

injected into the skin, it MUST be surgically removed within a few hours by a doctor familiar with this type of injury.

• Securely block the wheels from moving before working on or under the machine.

• Use a lift system with a minimum capacity of 2000 lbs (900 kg) to install a Corn Attachment on

the

Forage Harvester.

• Make sure that all wheel rim bolts are properly torqued.

• Make sure to meet local regulations for excessive width on public roads.

Manual no. F4112E952 V1.2

SAFETY RULES

PTO OPERATION

• POWER-TAKE-OFF DRIVE - Before starting the tractor engine, make sure that the PTO driveline

locking device is properly engaged onto both the tractor and equipment drive shafts. Secure the safety chain to the tractor frame.

• Never wear loose clothing and keep people, especially children away from the driveline.

• Do not hook a tractor with a PTO speed of 1000 RPM on a machine equipped with a 540 RPM drive or a tractor with a PTO speed of 540 RPM on a machine equipped with a 1000 RPM drive.

• Never proceed to the starting of the machine

before making sure all driveline, machine and tractor shields are well installed in place

• The PTO driveline shields should turn freely, be

well connected and kept in good condition.

• Never step across any PTO driveline.

• Never use the PTO driveline as a step.

• Keep a good distance away from a rotating

driveline (approximately the distance equal to your height).

MANDATORY STOPPING PROCEDURE

No matter what type of machine is being used, it is

extremely hazardous to perform any kind of maintenance work while the machine is running. It could lead to serious injuries or even death. Before cleaning, adjusting or greasing the machine, the following procedure should be followed to stop the Forage Harvester:

1. Place the transmission in neutral.

2. Disengage the tractor power-take-off (PTO).

3. Turn OFF the metal detector.

4. Switch off the tractor engine.

5. Engage the tractor parking brake.

6. Wait until all rotating parts have completely stopped.

7. Remove the PTO from the tractor output shaft.

8. Block all equipment wheels.

WARNING: Rotating driveline contact may cause serious injury or death.

Manual no. F4112E952 V1.2

SAFETY RULES

GUARDS AND SHIELDS - FIGURE 1

The Forage Harvester is equipped with guards and shields wherever eventual accidents can occur. These guards and shields do not keep the machine from operating properly. Observe various safety signs indicating these hazardous locations that are properly applied to the machine.

CAUTION: All guards and shields factory installed should be in place and maintained in good condition.

Item 1 A bolted guard covers the transmis-

sion shaft (on its full length) from the front bearing up to the angle drive transmission.

Item 2 A hinged guard covers the universal joints.

Item 3 The telescopic driveline which attaches to the

tractor PTO is covered with a non-rotating

shield.

Item 4 An hinged guard covers the tool box, the

transmission shaft between the angle drive transmission and the cutting head, the driving belts for the forward-neutral-reverse transmission and the driving system for the feeding rolls and the attachments.

Item 5 An hinged guard covers the 4 blowing fan riv-

ing belts.

Item 6 An hinged guard covers the corn cracker roll

belts and the front feeding roll drive system belts.

Item 7 An hinged guard covers the sharpening sys-

tem.

Item 8 An hinged guard covers the cutter head.

Item 9 An hinged guard covers the fan.

Figure 1 Guards and shields

Manual no. F4112E952 V1.2